4 - 72
ENG
KICK SHAFT AND SHIFT SHAFT
REMOVAL POINTS
Kick shaft assembly
1. Remove:
●
Kick shaft assembly
1
NOTE:
Unhook the torsion spring
2
from the hole
a
in the crankcase.
EC4C3101
Shift guide and shift lever assembly
1. Remove:
●
Bolt (shift guide)
●
Shift guide
1
●
Shift lever assembly
2
NOTE:
The shift lever assembly is disassembled at
the same time as the shift guide.
EC4N3100
Segment
1. Remove:
●
Bolt (segment)
1
●
Segment
2
NOTE:
Turn the segment counterclockwise until it
stops and loosen the bolt.
INSPECTION
Kick shaft and ratchet wheel
1. Check:
●
Ratchet wheel
1
smooth movement
Unsmooth movement
→
Replace.
●
Kick shaft
2
Wear/damage
→
Replace.
●
Spring
3
Broken
→
Replace.
EC4C4300
Kick gear, kick idle gear and ratchet wheel
1. Inspect:
●
Kick gear
1
●
Kick idle gear
2
●
Ratchet wheel
3
●
Gear teeth
a
●
Ratchet teeth
b
Wear/damage
→
Replace.
