Yamaha XSR900 2022, Service Manual

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CABLE ROUTING
1. Thermostat assembly
2. Water pump inlet hose
3. Oil cooler
4. Oil cooler outlet hose
5. Oil cooler inlet hose
6. Radiator inlet hose
7. Water jacket joint
A. Install the hose clamp with its end facing the
front.
B. Face the white paint mark on the oil cooler
outlet hose forward and insert until the hose
stops.
C. Align the yellow paint mark on the water
pump inlet hose with the rib on the thermo-
stat assembly, and insert until the hose stops.
D. Install the hose clamp with its end facing the
rear.
E. Install the hose clamp with its end the screw
head facing the down.
F. Fit the clip at a position more than 1 mm
(0.04 in) from the end of the hose, and do not
ride on the spool.
G. Face the yellow paint mark on the hoses for-
ward, insert them up to the step where the
thick part of pipe.
H. Install the hose clamp with its end facing the
right.
I. Align the white paint mark on the oil cooler
inlet hose with the rib on the water jacket
joint, and insert until the hose stops.
J. Hose clamp fixed position details.
K. 3 mm (0.12 in) or more
L. 0–1 mm (0–0.04 in)
M. Hose plug-in section
N. Make sure not to install the hose clamp on
the raised portion of the hose fitting.
O. Hose clip fixed position details.
P. Make sure not to install the hose clip on the
raised portion of the hose fitting.