5-20
CAMSHAFTS
EAS30256
REMOVING THE CAMSHAFTS
1. Remove:
• Timing mark accessing bolt “1”
• Crankshaft end cover “2”
2. Align:
• Mark “a” on the generator rotor
(with the generator rotor cover mark “b”)
a. Turn the crankshaft counterclockwise.
b. When piston #1 is at BTDC125
°
on the
compression stroke, align the BTDC125
°
mark “a” on the generator rotor with the
generator rotor cover mark “b”.
TIP
BTDC125
°
on the compression stroke can be
found when the camshaft lobes are turned away
from each other.
3. Remove:
• Timing chain tensioner “1”
• Timing chain tensioner gasket
4. Remove:
• Camshaft cap
• Intake camshaft cap
• Exhaust camshaft cap
NOTICE
ECA13720
To prevent damage to the cylinder head,
camshafts or camshaft caps, loosen the
camshaft cap bolts in stages and in a criss-
cross pattern, working from the outside in.
5. Remove:
• Intake camshaft “1”
• Exhaust camshaft “2”
TIP
To prevent the timing chain from falling into the
crankcase, fasten it with a wire “3”.
6. Remove:
• Camshaft sprocket “1”
TIP
Use the camshaft wrench “2” and loosen the
camshaft sprocket bolt.
1
2
a
b
1
Camshaft wrench
90890-04162
Camshaft wrench
YM-04162
1
2
3
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......