3
-20
PERIODIC MAINTENANCE
4. Adjust:
• Steering head
a. Remove the lock washer “1”, the upper ring
nut “2”, and the rubber washer “3”.
b. Loosen the lower ring nut “4” and then tight-
en it to specification with a steering nut
wrench “5”.
TIP
• Set the torque wrench at a right angle to the
steering nut wrench.
• Move the steering to the left and right a couple
of times to check that it moves smoothly.
c. Loosen the lower ring nut completely, then
tighten it to specification.
WARNING
EWA13140
Do not overtighten the lower ring nut.
d. Check the steering head for looseness or
binding by turning the front fork all the way
in both directions. If any binding is felt, re-
move the lower bracket and check the up-
per and lower bearings.
Refer to “STEERING HEAD” on page 4-77.
e. Install the rubber washer “3”.
f. Install the upper ring nut “2”.
g. Finger tighten the upper ring nut, then align
the slots of both ring nuts. If necessary, hold
the lower ring nut and tighten the upper ring
nut until their slots are aligned.
h. Install the lock washer “1”.
TIP
Make sure the lock washer tabs “a” sit correctly
in the ring nut slots “b”.
5. Install:
• Upper bracket
Refer to “STEERING HEAD” on page 4-77.
EAS30646
LUBRICATING THE STEERING HEAD
1. Lubricate:
• Upper bearing
• Lower bearing
• Bearing race
EAS31186
CHECKING THE CHASSIS FASTENERS
Make sure that all nuts, bolts, and screws are
properly tightened.
Refer to “CHASSIS TIGHTENING TORQUES”
on page 2-11.
EAS30804
LUBRICATING THE BRAKE LEVER
Lubricate the pivoting point and metal-to-metal
moving parts of the lever.
Steering nut wrench
90890-0140
3
Exhaust flange nut wrench
YU-A9472
Lower ring nut (initial tightening
torque)
52 N·m (5.2 kgf·m,
3
8 lb·ft)
Lower ring nut (final tightening
torque)
14 N·m (1.4 kgf·m, 10 lb·ft)
G088892
G088893
T
R
.
.
T
R
.
.
Recommended lubricant
Lithium-soap-based grease
Recommended lubricant
Silicone grease
G088894
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......