5-
3
8
GENERATOR AND STARTER CLUTCH
Removing the stator coil, generator rotor and starter clutch
* YAMAHA bond No. 1215 (Three bond No. 1215®)
Order
Job/Parts to remove
Q’ty
Remarks
7
Dowel pin
2
8
Stator coil lead holder
1
9
Stator coil assembly (stator coil/crankshaft posi-
tion sensor)
1
10
Generator rotor
1
11
Starter clutch
1
12
Starter clutch gear
1
13
Woodruff key
1
14
Starter clutch idle gear shaft
1
15
Starter clutch idle gear
1
16
Crankshaft end cover
1
17
Timing mark accessing bolt
1
18
Water pump outlet pipe
1
New
(3)
(3)
(6)
18
11
12
8
9
17
16
7
7
13
15
14
10
New
New
New
New
*
LT
LT
LT
LT
E
E
E
LT
E
E
10 N
•
m (1.0 kgf
•
m, 7.4 lb
•
ft)
T.R
.
10 N
•
m (1.0 kgf
•
m, 7.4 lb
•
ft)
T.
R
.
11 N
•
m (1.1 kgf
•
m, 8.1 lb
•
ft)
T.
R
.
12 N
•
m (1.2 kgf
•
m, 8.9 lb
•
ft)
T.
R
.
15 N
•
m (1.5 kgf
•
m, 11 lb
•
ft)
T.
R
.
32 N
•
m (3.2 kgf
•
m, 24 lb
•
ft)
T.
R
.
75 N
•
m (7.5 kgf
•
m, 55 lb
•
ft)
T.
R
.
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......