Yamaha XSR900 2022, Service Manual

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CABLE ROUTING
1. Radiator
2. Radiator outlet hose
3. Thermostat assembly
4. Radiator hose (cylinder head to radiator)
5. Radiator cap
6. Coolant reservoir hose
7. Water jacket joint
8. Radiator inlet hose
A. Face the tip of the clip toward the yellow paint
mark on the radiator outlet hose.
B. Align the yellow paint mark on the radiator
outlet hose with the rib on the thermostat
assembly.
C. Insert the radiator outlet hose until it touches
the rib of the thermostat assembly.
D. Install the radiator hose (cylinder head to
radiator) with its white paint mark facing for-
ward.
E. Install the radiator hose (cylinder head to
radiator) up to the base of the bend in the
radiator pipe.
F. Install the clip with its end facing the down.
G. Fit the clip with its end facing inward. Fit the
clip in the center between the spools, never
ride on the spool.
H. Insert the coolant reservoir hose up to the
section where the radiator pipe increases in
diameter.
I. Insert the radiator outlet hose up to the sec-
tion where the radiator pipe increases in
diameter.
J. Install the radiator outlet hose with its white
paint mark facing outward.
K. Install the hose clamp with the screw head
facing the inward.
L. Install the hose clamp screw to face it top
side.
M. Insert the radiator inlet hose until it touches
the rib of the water jacket joint.
N. Align the yellow paint mark on the radiator
inlet hose with the rib on the water jacket
joint.
O. Install the radiator inlet hose with its white
paint mark facing outward.
P. Insert the radiator inlet hose up to the section
where the radiator pipe increases in diame-
ter.
Q. Hose clamp fixed position details.
R. Make sure not to install the hose clamp on
the raised portion of the hose fitting.
S. 3 mm (0.12 in) or more
T. 0–1 mm (0–0.04 in)
U. Hose plug-in section
V. Hose clip fixed position details.
W. Make sure not to install the hose clip on the
raised portion of the hose fitting.