2-20
CABLE ROUTING
1. Canister
2. Canister purge hose (purge cut valve sole-
noid to canister)
3. Fuel tank breather hose (fuel tank to canister)
4. Purge cut valve solenoid coupler
5. Starter motor lead
6. Stator coil lead
7. Radiator inlet hose
8. Sub-wire harness (oil pressure switch)
9. Oil pressure switch
10. Clutch cable
11. Rear brake light switch lead
12. Rear wheel sensor lead
13. Rectifier/regulator
14. Wire harness
15. Battery box
16. Radiator cover (right)
17. Damper
18. Front side panel (right)
19. Front turn signal light lead (right)
20. Front turn signal light coupler (right)
21. Radiator hose (cylinder head to radiator)
22. Coolant temperature sensor coupler
23. Coolant temperature sensor
24. Neutral switch
25. Neutral switch coupler
A. Fix the clamp, after aligning with the lower
end of the paint mark on the radiator inlet
hose.
B. Route the sub-wire harness (oil pressure
switch) to the inside of the radiator inlet hose.
C. Fasten the sub-wire harness (oil pressure
switch) with the holder.
D. Route the clutch cable to the front of the sta-
tor coil lead and canister.
E. After connecting the rectifier/regulator cou-
pler, cover it with the coupler cover.
F. Fasten the gray tape portion of the wire har-
ness (to rectifier/regulator) with the clamp.
The opening of the clamp should face the
right.
G. Right side of the vehicle
H. Forward of the vehicle
I.
Insert the clamp into the hole of the battery
box. The opening of the clamp should face
the right.
J.
Route the sub-wire harness (oil pressure
switch) to the inside of the damper.
K. Route the sub-wire harness (oil pressure
switch) through the guide in the front side
panel (right).
L. Route the front turn signal light lead (right)
through the guide in the front side panel
(right).
M. Face the buckle of the clamp inward. Face
the end of the clamp rearward.
N. Route the wire harness and front turn signal
light lead (right) through the hole in the front
side panel (right).
O. Install the clamp align to the protector part of
the radiator hose (cylinder head to radiator).
Point the open ends of the clamp to the for-
ward.
P. Position the neutral switch coupler installation
direction within the range as shown in the
illustration.
Q. Route the clutch cable on the front side of the
starter motor lead.
R. Route the sub-wire harness (oil pressure
switch) to the outside of the radiator inlet
hose.
S. Insert the front turn signal light coupler (right)
to the ribs on the front side panel (right).
T. Route the front turn signal light coupler (right)
on the rear side of the wire harness (to oil
pressure switch sub–lead) and frame (radia-
tor mounting boss).
U. Insert the front turn signal light coupler (right)
to the ribs on the front side panel (right).
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
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