2-14
CABLE ROUTING
1. Clutch cable
2. Clutch switch lead
3. Handlebar switch lead (left)
4. Horn lead
5. Coupler holder
6. Headlight bracket 2
7. Grip warmer coupler (right) (OPTION)
8. Grip warmer coupler (left) (OPTION)
9. Wire harness
10. Headlight bracket
11. Headlight control unit coupler
12. Joint coupler
13. Handlebar switch lead (right)
14. Front brake light switch lead
15. Meter coupler
16. Clutch switch coupler
17. Auxiliary DC jack coupler (OPTION)
18. Accelerator position sensor coupler
19. Front brake light switch coupler
20. Handlebar switch coupler 2 (right)
21. Handlebar switch coupler 1 (right)
22. Handlebar
A. Route the horn lead to the rearward of the
wire harness.
B. Insert the harness clamp into the hole of the
coupler holder.
C. Insert the harness clamp to the hole of the
headlight bracket.
D. Route the joint coupler to the rearward of the
wire harness (to meter).
E. Route the handlebar switch lead (right) to the
rearward of the wire harness (to meter).
F. Route the wire harness (to meter) through
the groove in the center of the coupler holder.
G. Route the handlebar switch lead (right)
between the coupler holder and coupler
cover.
H. Route the clutch switch lead between the
coupler holder and coupler cover.
I.
Route the horn lead between the coupler
holder and coupler cover. Route the horn
lead to the forward of the clutch switch lead.
J.
Route the front brake light switch lead
between the coupler holder and coupler
cover.
K. Fasten the front brake light switch lead and
handlebar switch lead (right) with a rubber
band. Face the buckle of the rubber band
upward with the end pointing forward. Fasten
the straight portion of the handlebar with the
rubber band.
L. Forward of the vehicle
M. Fasten the clutch switch lead and handlebar
switch lead (left) with a rubber band. Face the
buckle of the rubber band upward with the
end pointing forward. Fasten the straight por-
tion of the handlebar with the rubber band.
N. Insert the projection on the clutch switch cou-
pler into the hole in the coupler holder.
O. Insert the auxiliary DC jack coupler
(OPTION) into the rib of the coupler holder.
P. Pass the horn lead through the guide of the
coupler holder.
Q. Insert the projection on the accelerator posi-
tion sensor coupler into the hole in the cou-
pler holder.
R. Insert the projection on the front brake light
switch coupler into the hole in the coupler
holder.
S. Insert the projection on the handlebar switch
coupler 2 (right) into the hole in the holder.
T. Insert the handlebar switch coupler 1 (right)
into the rib of the holder.
U. Pass the clutch switch lead to the right side of
the vehicle with the rib of the coupler holder.
V. Face the terminal of the horn forward.
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
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