5-22
CAMSHAFTS
EAS30258
CHECKING THE TIMING CHAIN AND
CAMSHAFT SPROCKET
1. Check:
• Timing chain
Damage/stiffness
→
Replace the timing
chain and camshaft and camshaft sprocket
as a set.
2. Check:
• Camshaft sprocket
More than 1/4 tooth wear “a”
→
Replace the
camshaft sprockets and the timing chain as a
set.
EAS30265
CHECKING THE TIMING CHAIN GUIDES
1. Check:
• Timing chain guide (intake side)
• Timing chain guide (top side)
Damage/wear
→
Replace the defective
part(s).
EAS30266
CHECKING THE TIMING CHAIN TENSIONER
1. Check:
• Timing chain tensioner
Cracks/damage/rough movement
→
Re-
place.
a. Using the valve spring compressor “1”,
push and insert timing chain tensioner rod
“2” into the timing chain tensioner housing.
TIP
Push the timing chain tensioner rod in direction
“a”, and turn the timing chain tensioner body “3”
in direction “b” until the circlip fits into the groove.
b. Lock the timing chain tensioner rod by set-
ting the circlip “4” to groove “5” while push-
ing the timing chain tensioner rod.
c. Push the timing chain tensioner rod “c”.
d. If the circlip does not unlock even though
you press the timing chain tensioner rod in
the “c” direction, rotate the timing chain ten-
sioner rod clockwise.
a. 1/4 tooth
b. Correct
1. Timing chain
2. Camshaft sprocket
G088949
a
1
2
b
G088950
2
3
1
1
a
b
5
4
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......