2-11
TIGHTENING TORQUES
EAS20017
TIGHTENING TORQUES
EAS30016
ENGINE TIGHTENING TORQUES
EAS30017
CHASSIS TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Exhaust pipe nut
M8
6
20 N·m (2.0 kgf·m, 15 lb·ft)
Spark plug
M10
3
13 N·m (1.3 kgf·m, 9.6 lb·ft)
Cylinder head cover bolt
M6
4
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Generator rotor bolt
M12
1
75 N·m (7.5 kgf·m, 55 lb·ft)
Generator cover bolt
M6
2
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Generator cover bolt
M6
8
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Clutch boss nut
M20
1
125 N·m (12.5 kgf·m, 92 lb·ft)
Stake.
Clutch spring bolt
M6
3
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Clutch cover bolt
M6
11
12 N·m (1.2 kgf·m, 8.9 lb·ft)
Oil filter cartridge
M20
1
17 N·m (1.7 kgf·m, 13 lb·ft)
Oil filter cartridge union bolt
M20
1
70 N·m (7.0 kgf·m, 52 lb·ft)
Water pump drain bolt
M6
1
10 N·m (1.0 kgf·m, 7.4 lb·ft)
Engine oil drain bolt
M14
1
43 N·m (4.3 kgf·m, 32 lb·ft)
Item
Thread
size
Q’ty
Tightening torque
Remarks
Front wheel axle
M18
1
72 N·m (7.2 kgf·m, 53 lb·ft)
Front wheel axle pinch bolt
M8
1
23 N·m (2.3 kgf·m, 17 lb·ft)
Rear wheel sprocket nut
M10
5
80 N·m (8.0 kgf·m, 59 lb·ft)
Rear wheel axle nut
M24
1
105 N·m (10.5 kgf·m, 77 lb·ft)
Rear brake caliper bolt (front)
M12
1
27 N·m (2.7 kgf·m, 20 lb·ft)
Rear brake caliper bolt (rear)
M8
1
22 N·m (2.2 kgf·m, 16 lb·ft)
and
Brake caliper bleed screw
M8
3
5 N·m (0.5 kgf·m, 3.7 lb·ft)
Front brake caliper bolt
M10
4
35 N·m (3.5 kgf·m, 26 lb·ft)
Upper handlebar holder bolt
M8
4
22 N·m (2.2 kgf·m, 16 lb·ft)
Lower handlebar holder nut
M10
2
40 N·m (4.0 kgf·m, 30 lb·ft)
Clutch cable locknut
M8
1
7 N·m (0.7 kgf·m, 5.2 lb·ft)
Lower bracket pinch bolt
M8
4
23 N·m (2.3 kgf·m, 17 lb·ft)
Upper bracket pinch bolt
M8
2
26 N·m (2.6 kgf·m, 19 lb·ft)
Lower ring nut
M30
1
See TIP.
Drive sprocket nut
M22
1
160 N·m (16 kgf·m, 118 lb·ft)
Stake.
E
LT
E
E
LS
S
S
LT
LT
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......