5-2
3
CAMSHAFTS
e. Make sure that the timing chain tensioner
rod comes out “d” of the timing chain ten-
sioner housing smoothly. If there is rough
movement, replace the timing chain ten-
sioner.
EAS30269
INSTALLING THE CAMSHAFTS
1. Remove:
• Timing mark accessing bolt “1”
• Crankshaft end cover “2”
2. Align:
• Mark “a” on the generator rotor
(with the generator rotor cover mark “b”)
a. Turn the crankshaft counterclockwise.
b. When piston #1 is at BTDC125
°
, align the
mark “a” on the generator rotor with the
generator rotor cover mark “b”.
3. Install:
• Intake camshaft sprocket “1”
• Exhaust camshaft sprocket “2”
TIP
• Install the camshaft projection “a” at the posi-
tion shown in the illustration.
• Tighten the camshaft sprocket bolt with the
camshaft wrench “3”.
4. Install:
• Exhaust camshaft “1”
• Intake camshaft “2”
TIP
Make sure the punch mark “a” on each camshaft
faces up.
Camshaft sprocket bolt
24 N·m (2.4 kgf·m, 18 lb·ft)
c
d
1
2
a
b
T
R
.
.
Camshaft wrench
90890-04162
Camshaft wrench
YM-04162
B7N
B7N
1
2
a
a
3
1
2
a
a
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......