4-7
3
FRONT FORK
9. Install:
• Dust seal “1”
(with the fork seal driver “2”)
10.Install:
• Rod puller “1”
• Rod puller attachment (M10) “2”
(onto the damper rod “3”)
11.Fill:
• Front fork leg
(with the specified amount of the recom-
mended fork oil)
NOTICE
ECA14230
• Be sure to use the recommended fork oil.
Other oils may have an adverse effect on
front fork performance.
• When disassembling and assembling the
front fork leg, do not allow any foreign ma-
terial to enter the front fork.
12.After filling the front fork leg, slowly stroke the
damper rod “1” up and down (at least ten
times) to distribute the fork oil.
TIP
Be sure to stroke the damper rod slowly be-
cause the fork oil may spurt out.
13.Before measuring the fork oil level, wait ten
minutes until the oil has settled and the air
bubbles have dispersed.
TIP
Be sure to bleed the front fork leg of any residual
air.
14.Measure:
• Front fork leg oil level “a”
(from the top of the outer tube, with the outer
tube fully compressed and without the fork
spring)
Out of specification
→
Correct.
Fork seal driver
90890-01442
Adjustable fork seal driver (
3
6–
46 mm)
YM-01442
Rod puller
90890-014
3
7
Universal damping rod bleeding
tool set
YM-A870
3
Rod puller attachment (M10 long)
90890-01578
Universal damping rod bleeding
tool set
YM-A870
3
1
2
G088926
G088927
Recommended oil
Yamaha Suspension Oil 01
Quantity (left)
466.0 cm³ (15.76 US oz, 16.44
Imp.oz)
Quantity (right)
470.0 cm³ (15.89 US oz, 16.58
Imp.oz)
G088929
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......