CAMSHAFTS
5-15
EAS30256
REMOVING THE CAMSHAFTS
1. Align:
• “T” mark on the pickup rotor
(with the crankcase mating surface)
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a. Turn the crankshaft clockwise.
b. When piston #1 is at TDC on the compres-
sion stroke, align the “T” mark “a” on the pick-
up rotor with the crankcase mating surface
“b”.
TIP
TDC on the compression stroke can be found
when the camshaft lobes are turned away from
each other.
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2. Remove:
• Rubber cap “1”
• Timing chain tensioner cap bolt “2”
• Washer
3. Turn the timing chain tensioner rod fully
clockwise with a thin screwdriver “1”.
TIP
Make sure that the tensioner rod has been fully
set clockwise.
4. Remove:
• Timing chain tensioner
• Timing chain tensioner gasket
5. Remove:
• Camshaft caps
• Dowel pins
NOTICE
ECA13720
To prevent damage to the cylinder head,
camshafts or camshaft caps, loosen the
camshaft cap bolts in stages and in a criss-
cross pattern, working from the outside in.
6. Remove:
• Intake camshaft “1”
• Exhaust camshaft “2”
TIP
To prevent the timing chain from falling into the
crankcase, fasten it with a wire “3”.
7. Remove:
• Intake camshaft sprocket
• Exhaust camshaft sprocket
TIP
While holding the camshaft sprockets with the
rotor holding tool “1”, loosen the camshaft
sprocket bolts.
b
a
Rotor holding tool
90890-01235
Universal magneto and rotor
holder
YU-01235
Summary of Contents for FJR13AG
Page 1: ...2016 SERVICE MANUAL FJR13AG FJR13ESG B88 28197 70 E0 ...
Page 6: ......
Page 8: ......
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 1 3 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 6 5 4 3 2 1 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 3 4 5 6 7 8 9 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 5 3 2 1 9 8 6 7 ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 33 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Page 94: ...CABLE ROUTING FJR13AG 2 41 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 102: ...CABLE ROUTING FJR13AG 2 49 Rear fender top view 1 2 3 A B 4 5 6 C C D ...
Page 108: ...CABLE ROUTING FJR13AG 2 55 Fuel tank and canister B C 2 3 1 A A ...
Page 116: ...CABLE ROUTING FJR13ESG 2 63 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 124: ...CABLE ROUTING FJR13ESG 2 71 Rear fender top view 7 E 6 D 5 C C 1 2 3 4 A B 8 9 10 ...
Page 130: ...CABLE ROUTING FJR13ESG 2 77 Fuel tank and canister B C 2 3 1 A A ...
Page 132: ...CABLE ROUTING FJR13ESG 2 79 ...
Page 135: ......
Page 173: ......
Page 406: ...MIDDLE GEAR 5 77 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Page 438: ...BALANCERS 5 109 ...
Page 454: ...WATER PUMP 6 15 ...
Page 477: ......
Page 485: ...IGNITION SYSTEM 8 8 ...
Page 493: ...ELECTRIC STARTING SYSTEM 8 16 ...
Page 499: ...CHARGING SYSTEM 8 22 ...
Page 517: ...CORNERING LIGHT SYSTEM FJR13ESG 8 40 ...
Page 527: ...SIGNALING SYSTEM 8 50 ...
Page 613: ...FUEL INJECTION SYSTEM 8 136 ...
Page 633: ...CRUISE CONTROL SYSTEM 8 156 ...
Page 651: ...ACCESSORY BOX SYSTEM 8 174 ...
Page 663: ...IMMOBILIZER SYSTEM 8 186 ...
Page 669: ...ABS ANTI LOCK BRAKE SYSTEM 8 192 ...
Page 722: ...ELECTRICAL COMPONENTS 8 245 6 1 3 2 17 20 19 18 7 8 11 12 13 14 15 16 4 5 10 9 ...
Page 744: ...ELECTRICAL COMPONENTS 8 267 ...
Page 779: ......
Page 780: ......