CLUTCH
5-55
3. Fill:
• Clutch master cylinder reservoir
(with the specified amount of the specified
brake and clutch fluid)
WARNING
EWA17270
• Use only the designated clutch fluid. Other
clutch fluids may cause the rubber seals to
deteriorate, causing leakage and poor
clutch performance.
• Refill with the same type of clutch fluid that
is already in the system. Mixing clutch flu-
ids may result in a harmful chemical reac-
tion, leading to poor clutch performance.
• When refilling, be careful that water does
not enter the clutch master cylinder reser-
voir. Water will significantly lower the boil-
ing point of the clutch fluid and could cause
vapor lock.
NOTICE
ECA13420
Clutch fluid may damage painted surfaces or
plastic parts. Therefore, always clean up any
spilt clutch fluid immediately.
TIP
In order to ensure a correct reading of the clutch
fluid level, make sure the top of the clutch master
cylinder reservoir is horizontal.
4. Bleed:
• Clutch system
Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM” on page 3-12.
5. Check:
• Clutch fluid level
Below the minimum level mark “a”
→
Add the
specified brake and clutch fluid to the proper
level.
Refer to “CHECKING THE CLUTCH FLUID
LEVEL” on page 3-11.
6. Check:
• Clutch lever operation
Soft or spongy feeling
→
Bleed the clutch
system.
Refer to “BLEEDING THE HYDRAULIC
CLUTCH SYSTEM” on page 3-12.
EAS31979
REMOVING THE CLUTCH RELEASE
CYLINDER
1. Remove:
• Clutch hose union bolt “1”
• Copper washers “2”
• Clutch hose “3”
TIP
Put the end of the clutch hose into a container
and pump out the clutch fluid carefully.
EAS31980
CHECKING THE CLUTCH RELEASE
CYLINDER
1. Check:
• Clutch release cylinder body
Cracks/damage
→
Replace the clutch re-
lease cylinder.
Specified brake and clutch fluid
DOT 4
a
b
Summary of Contents for FJR13AG
Page 1: ...2016 SERVICE MANUAL FJR13AG FJR13ESG B88 28197 70 E0 ...
Page 6: ......
Page 8: ......
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 1 3 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 6 5 4 3 2 1 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 3 4 5 6 7 8 9 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 5 3 2 1 9 8 6 7 ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 33 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Page 94: ...CABLE ROUTING FJR13AG 2 41 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 102: ...CABLE ROUTING FJR13AG 2 49 Rear fender top view 1 2 3 A B 4 5 6 C C D ...
Page 108: ...CABLE ROUTING FJR13AG 2 55 Fuel tank and canister B C 2 3 1 A A ...
Page 116: ...CABLE ROUTING FJR13ESG 2 63 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 124: ...CABLE ROUTING FJR13ESG 2 71 Rear fender top view 7 E 6 D 5 C C 1 2 3 4 A B 8 9 10 ...
Page 130: ...CABLE ROUTING FJR13ESG 2 77 Fuel tank and canister B C 2 3 1 A A ...
Page 132: ...CABLE ROUTING FJR13ESG 2 79 ...
Page 135: ......
Page 173: ......
Page 406: ...MIDDLE GEAR 5 77 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Page 438: ...BALANCERS 5 109 ...
Page 454: ...WATER PUMP 6 15 ...
Page 477: ......
Page 485: ...IGNITION SYSTEM 8 8 ...
Page 493: ...ELECTRIC STARTING SYSTEM 8 16 ...
Page 499: ...CHARGING SYSTEM 8 22 ...
Page 517: ...CORNERING LIGHT SYSTEM FJR13ESG 8 40 ...
Page 527: ...SIGNALING SYSTEM 8 50 ...
Page 613: ...FUEL INJECTION SYSTEM 8 136 ...
Page 633: ...CRUISE CONTROL SYSTEM 8 156 ...
Page 651: ...ACCESSORY BOX SYSTEM 8 174 ...
Page 663: ...IMMOBILIZER SYSTEM 8 186 ...
Page 669: ...ABS ANTI LOCK BRAKE SYSTEM 8 192 ...
Page 722: ...ELECTRICAL COMPONENTS 8 245 6 1 3 2 17 20 19 18 7 8 11 12 13 14 15 16 4 5 10 9 ...
Page 744: ...ELECTRICAL COMPONENTS 8 267 ...
Page 779: ......
Page 780: ......