VALVES AND VALVE SPRINGS
5-27
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3. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
4. Check:
• Valve face
Pitting/wear
→
Grind the valve face.
• Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem
→
Replace the valve.
5. Measure:
• Valve stem runout
Out of specification
→
Replace the valve.
TIP
• When installing a new valve, always replace
the valve guide.
• If the valve is removed or replaced, always re-
place the valve stem seal.
EAS30285
CHECKING THE VALVE SEATS
The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
2. Check:
• Valve seat
Pitting/wear
→
Replace the cylinder head.
3. Measure:
• Valve seat width “a”
Out of specification
→
Replace the cylinder
head.
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a. Apply blue layout fluid “b” onto the valve face.
b. Install the valve into the cylinder head.
c. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
d. Measure the valve seat width.
TIP
Where the valve seat and valve face contacted
one another, the blue layout fluid will have been
removed.
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4. Lap:
• Valve face
• Valve seat
Valve guide remover (ø5)
90890-04097
Valve guide remover (5.0 mm)
YM-04097
Valve guide installer (ø5)
90890-04098
Valve guide installer (5.0 mm)
YM-04098
Valve guide reamer (ø5)
90890-04099
Valve guide reamer (5.0 mm)
YM-04099
Valve stem runout
0.010 mm (0.0004 in)
Valve seat contact width (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Valve seat contact width (ex-
haust)
0.90–1.10 mm (0.0354–0.0433 in)
Summary of Contents for FJR13AG
Page 1: ...2016 SERVICE MANUAL FJR13AG FJR13ESG B88 28197 70 E0 ...
Page 6: ......
Page 8: ......
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 1 3 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 6 5 4 3 2 1 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 3 4 5 6 7 8 9 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 5 3 2 1 9 8 6 7 ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 33 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Page 94: ...CABLE ROUTING FJR13AG 2 41 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 102: ...CABLE ROUTING FJR13AG 2 49 Rear fender top view 1 2 3 A B 4 5 6 C C D ...
Page 108: ...CABLE ROUTING FJR13AG 2 55 Fuel tank and canister B C 2 3 1 A A ...
Page 116: ...CABLE ROUTING FJR13ESG 2 63 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 124: ...CABLE ROUTING FJR13ESG 2 71 Rear fender top view 7 E 6 D 5 C C 1 2 3 4 A B 8 9 10 ...
Page 130: ...CABLE ROUTING FJR13ESG 2 77 Fuel tank and canister B C 2 3 1 A A ...
Page 132: ...CABLE ROUTING FJR13ESG 2 79 ...
Page 135: ......
Page 173: ......
Page 406: ...MIDDLE GEAR 5 77 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Page 438: ...BALANCERS 5 109 ...
Page 454: ...WATER PUMP 6 15 ...
Page 477: ......
Page 485: ...IGNITION SYSTEM 8 8 ...
Page 493: ...ELECTRIC STARTING SYSTEM 8 16 ...
Page 499: ...CHARGING SYSTEM 8 22 ...
Page 517: ...CORNERING LIGHT SYSTEM FJR13ESG 8 40 ...
Page 527: ...SIGNALING SYSTEM 8 50 ...
Page 613: ...FUEL INJECTION SYSTEM 8 136 ...
Page 633: ...CRUISE CONTROL SYSTEM 8 156 ...
Page 651: ...ACCESSORY BOX SYSTEM 8 174 ...
Page 663: ...IMMOBILIZER SYSTEM 8 186 ...
Page 669: ...ABS ANTI LOCK BRAKE SYSTEM 8 192 ...
Page 722: ...ELECTRICAL COMPONENTS 8 245 6 1 3 2 17 20 19 18 7 8 11 12 13 14 15 16 4 5 10 9 ...
Page 744: ...ELECTRICAL COMPONENTS 8 267 ...
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Page 780: ......