ENGINE SPECIFICATIONS
2-4
Valve guide inside diameter (exhaust)
5.000–5.012 mm (0.1969–0.1973 in)
Valve-stem-to-valve-guide clearance (intake)
0.010–0.037 mm (0.0004–0.0015 in)
Limit
0.080 mm (0.0032 in)
Valve-stem-to-valve-guide clearance
(exhaust)
0.020–0.047 mm (0.0008–0.0019 in)
Limit
0.100 mm (0.0039 in)
Valve stem runout
0.010 mm (0.0004 in)
Valve spring
Free length (intake)
39.73 mm (1.56 in)
Limit
37.74 mm (1.49 in)
Free length (exhaust)
39.73 mm (1.56 in)
Limit
37.74 mm (1.49 in)
Spring tilt (intake)
1.7 mm (0.07 in)
Spring tilt (exhaust)
1.7 mm (0.07 in)
Cylinder
Bore
79.000–79.010 mm (3.1102–3.1106 in)
Taper limit
0.050 mm (0.0020 in)
Out of round limit
0.050 mm (0.0020 in)
Piston
Piston-to-cylinder clearance
0.020–0.045 mm (0.0008–0.0018 in)
Diameter
78.965–78.980 mm (3.1089–3.1094 in)
Measuring point (from piston skirt bottom)
5.0 mm (0.20 in)
Piston pin bore inside diameter
19.004–19.015 mm (0.7482–0.7486 in)
Limit
19.045 mm (0.7498 in)
Piston pin outside diameter
18.991–19.000 mm (0.7477–0.7480 in)
Limit
18.971 mm (0.7469 in)
Piston-pin-to-piston-pin-bore clearance
0.004–0.024 mm (0.0002–0.0009 in)
Piston ring
Top ring
Ring type
Barrel
End gap limit
0.55 mm (0.0217 in)
Side clearance limit
0.120 mm (0.0047 in)
2nd ring
Ring type
Taper
End gap limit
0.80 mm (0.0315 in)
Side clearance limit
0.120 mm (0.0047 in)
Connecting rod
Oil clearance
0.031–0.048 mm (0.0012–0.0019 in)
Bearing color code
Code 1
Blue
Code 2
Black
Code 3
Brown
Code 4
Green
Code 5
Yellow
Code 6
Pink
Crankshaft
Runout limit
0.030 mm (0.0012 in)
Summary of Contents for FJR13AG
Page 1: ...2016 SERVICE MANUAL FJR13AG FJR13ESG B88 28197 70 E0 ...
Page 6: ......
Page 8: ......
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 1 3 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 6 5 4 3 2 1 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 3 4 5 6 7 8 9 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 5 3 2 1 9 8 6 7 ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 33 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Page 94: ...CABLE ROUTING FJR13AG 2 41 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 102: ...CABLE ROUTING FJR13AG 2 49 Rear fender top view 1 2 3 A B 4 5 6 C C D ...
Page 108: ...CABLE ROUTING FJR13AG 2 55 Fuel tank and canister B C 2 3 1 A A ...
Page 116: ...CABLE ROUTING FJR13ESG 2 63 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 124: ...CABLE ROUTING FJR13ESG 2 71 Rear fender top view 7 E 6 D 5 C C 1 2 3 4 A B 8 9 10 ...
Page 130: ...CABLE ROUTING FJR13ESG 2 77 Fuel tank and canister B C 2 3 1 A A ...
Page 132: ...CABLE ROUTING FJR13ESG 2 79 ...
Page 135: ......
Page 173: ......
Page 406: ...MIDDLE GEAR 5 77 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Page 438: ...BALANCERS 5 109 ...
Page 454: ...WATER PUMP 6 15 ...
Page 477: ......
Page 485: ...IGNITION SYSTEM 8 8 ...
Page 493: ...ELECTRIC STARTING SYSTEM 8 16 ...
Page 499: ...CHARGING SYSTEM 8 22 ...
Page 517: ...CORNERING LIGHT SYSTEM FJR13ESG 8 40 ...
Page 527: ...SIGNALING SYSTEM 8 50 ...
Page 613: ...FUEL INJECTION SYSTEM 8 136 ...
Page 633: ...CRUISE CONTROL SYSTEM 8 156 ...
Page 651: ...ACCESSORY BOX SYSTEM 8 174 ...
Page 663: ...IMMOBILIZER SYSTEM 8 186 ...
Page 669: ...ABS ANTI LOCK BRAKE SYSTEM 8 192 ...
Page 722: ...ELECTRICAL COMPONENTS 8 245 6 1 3 2 17 20 19 18 7 8 11 12 13 14 15 16 4 5 10 9 ...
Page 744: ...ELECTRICAL COMPONENTS 8 267 ...
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