PERIODIC MAINTENANCE
3-2
2
*
Clutch
• Check operation, fluid level,
and for fluid leakage.
• Correct if necessary.
√
√
√
√
√
√
3
*
Front brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
4
*
Rear brake
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
√
√
√
√
√
√
5
*
Brake hoses
• Check for cracks or damage.
• Check for correct routing and
clamping.
√
√
√
√
√
• Replace.
Every 4 years
6
*
Brake fluid
• Change.
Every 2 years
7
*
Wheels
• Check runout and for damage.
• Replace if necessary.
√
√
√
√
√
8
*
Tires
• Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
9
*
Wheel bearings
• Check bearings for smooth op-
eration.
• Replace if necessary.
√
√
√
√
√
10
*
Swingarm pivot
bearings
• Check bearing assemblies for
looseness.
√
• Moderately repack with lithium-
soap-based grease.
√
11
*
Steering bearings
• Check bearing assemblies for
looseness.
√
√
√
√
√
√
• Moderately repack with lithium-
soap-based grease.
Every 25000 km (16000 mi)
12
*
Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
√
√
√
√
√
13
Brake lever pivot
shaft
• Apply silicone grease lightly.
√
√
√
√
√
14
Brake pedal pivot
shaft
• Apply lithium-soap-based
grease lightly.
√
√
√
√
√
15
Clutch lever pivot
shaft
• Apply silicone grease lightly.
√
√
√
√
√
16
Shift pedal pivot
shaft
• Apply lithium-soap-based
grease lightly.
√
√
√
√
√
17
*
Centerstand and
sidestand pivots
• Check operation.
• Apply lithium-soap-based
grease lightly.
√
√
√
√
√
18
*
Sidestand switch
• Check operation and replace if
necessary.
√
√
√
√
√
√
19
*
Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
√
√
√
√
√
20
*
Shock absorber as-
sembly
• Check operation and for oil
leakage.
• Replace if necessary.
√
√
√
√
√
21
*
Rear suspension
link pivots
• Apply lithium-soap-based
grease lightly.
√
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
×
1000 km
1
7
13
19
25
31
×
1000 mi
0.6
4
8
12
16
20
month
1
6
12
18
24
30
Summary of Contents for FJR13AG
Page 1: ...2016 SERVICE MANUAL FJR13AG FJR13ESG B88 28197 70 E0 ...
Page 6: ......
Page 8: ......
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 1 3 2 ...
Page 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 6 5 4 3 2 1 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 1 2 3 4 5 6 7 8 9 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 4 5 3 2 1 9 8 6 7 ...
Page 86: ...COOLING SYSTEM DIAGRAMS 2 33 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Page 94: ...CABLE ROUTING FJR13AG 2 41 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 102: ...CABLE ROUTING FJR13AG 2 49 Rear fender top view 1 2 3 A B 4 5 6 C C D ...
Page 108: ...CABLE ROUTING FJR13AG 2 55 Fuel tank and canister B C 2 3 1 A A ...
Page 116: ...CABLE ROUTING FJR13ESG 2 63 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 124: ...CABLE ROUTING FJR13ESG 2 71 Rear fender top view 7 E 6 D 5 C C 1 2 3 4 A B 8 9 10 ...
Page 130: ...CABLE ROUTING FJR13ESG 2 77 Fuel tank and canister B C 2 3 1 A A ...
Page 132: ...CABLE ROUTING FJR13ESG 2 79 ...
Page 135: ......
Page 173: ......
Page 406: ...MIDDLE GEAR 5 77 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Page 438: ...BALANCERS 5 109 ...
Page 454: ...WATER PUMP 6 15 ...
Page 477: ......
Page 485: ...IGNITION SYSTEM 8 8 ...
Page 493: ...ELECTRIC STARTING SYSTEM 8 16 ...
Page 499: ...CHARGING SYSTEM 8 22 ...
Page 517: ...CORNERING LIGHT SYSTEM FJR13ESG 8 40 ...
Page 527: ...SIGNALING SYSTEM 8 50 ...
Page 613: ...FUEL INJECTION SYSTEM 8 136 ...
Page 633: ...CRUISE CONTROL SYSTEM 8 156 ...
Page 651: ...ACCESSORY BOX SYSTEM 8 174 ...
Page 663: ...IMMOBILIZER SYSTEM 8 186 ...
Page 669: ...ABS ANTI LOCK BRAKE SYSTEM 8 192 ...
Page 722: ...ELECTRICAL COMPONENTS 8 245 6 1 3 2 17 20 19 18 7 8 11 12 13 14 15 16 4 5 10 9 ...
Page 744: ...ELECTRICAL COMPONENTS 8 267 ...
Page 779: ......
Page 780: ......