Xerox DocuColor 6060 Operator'S Manual Download Page 11

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D o c u C o l o r 6 0 6 0 O p e r a t o r M a n u a l

Ta b l e o f C o n t e n t s

nt
en

Paper Tray Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Upper Transport Area Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Transport Module Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Exit Module Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Right/Left Door Paper Path Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Jam Clearance with 2-Sided Printing . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Skew Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

Technical Data

7-1

Digital Press Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Power Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Warm-up Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

First Print Out Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Ambient Temperature and Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Noise Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Ozone Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Tray Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Throughput. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Print Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Digital Press Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Digital Press Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Floor Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Duplex Automatic Document Feeder (DADF) Specifications . . . . . . . . . . . 7-6

Document Feeding Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

DADF Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Power Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Summary of Contents for DocuColor 6060

Page 1: ...Operator Manual...

Page 2: ...material generated from the software programs that are displayed on the screen such as styles templates icons screen displays looks etc Xerox The Document Company The stylized X and all Xerox product...

Page 3: ...ii In Canada xvii Safety Extra Low Voltage Approval xviii Certifications in Europe xviii It s Illegal in the USA xix It s Illegal in Canada xxi Environmental Notices for the USA xxii Environmental Not...

Page 4: ...12 For Scanned Images 1 12 Digital Image Manipulation 1 13 Sizing 1 13 Sharpening 1 13 Color Cast 1 13 Important Additional Tips 1 13 Output Considerations 1 14 Mottle 1 14 Registration 1 14 Trapping...

Page 5: ...7 Ground Fault Indicator GFI Circuit Breaker 2 8 Touch Screen 2 9 Message Area 2 9 Touch Screen Button Types and Functions 2 9 Control Panel 2 12 Features 2 16 Job Status 2 17 Power Saver 2 19 Langua...

Page 6: ...3 6 Tabbed Inserts 3 7 Drilled Paper 3 8 Letterhead 3 8 Non Standard Size Paper 3 8 Auto Tray Switching 3 8 Auto Paper 3 9 Loading Paper 3 10 Paper Trays Air Adjustment 3 12 Paper Weight Conversion T...

Page 7: ...rcentage Conversions 4 19 More 4 20 Paper Supply 4 25 Auto Paper 4 25 Output 4 26 Common Finishing Selections 4 27 Unique Finishing Selections 4 27 Added Features 4 28 2 Sided Output 4 28 1 1 4 29 1 2...

Page 8: ...4 60 Deleting an Area 4 61 Lighten Darken 4 62 Sharpness 4 63 Image Tone Presets 4 64 Normal 4 64 Lively 4 65 Sharp 4 65 Warm 4 66 Cool 4 66 Background Erase 4 67 Color Balance 4 68 Color Shift 4 69 C...

Page 9: ...g the Parts 5 9 Control Panel 5 10 Paper Path 5 11 Stacker Tray 5 11 Top Tray 5 11 Bypass 5 11 Paper Guidelines 5 12 Recommended Baseline Centerline 5 12 Paper Specifications 5 13 Unloading the Stacke...

Page 10: ...8 High Capacity Stacker Stapler HCSS 5 49 Identifying High Capacity Stacker Stapler Parts 5 49 Control Panel 5 50 Electrical Environmental Requirements 5 51 Paper Stock Specifications 5 51 Paper Path...

Page 11: ...Power Consumption 7 1 Warm up Time 7 1 First Print Out Time 7 1 Environmental Requirements 7 2 Ambient Temperature and Humidity 7 2 Altitude 7 2 Illumination 7 2 Noise Levels 7 3 Ozone Emissions 7 3 D...

Page 12: ...ent Cover Belt 8 3 Replacing Consumable Supplies 8 3 Replacing a Dry Ink Toner Cartridge 8 4 Adding Fuser Oil 8 7 Changing the Waste Dry Ink Toner Bottle 8 9 Replacing a Charge Corotron 8 11 When to r...

Page 13: ...Do not use an extension cord If you do not know whether or not an outlet is grounded consult a qualified electrician Do not use a ground adapter plug to connect this equipment to an electrical outlet...

Page 14: ...outlet Call an authorized Xerox service representative to correct the problem The machine emits unusual noises or odors The power cord is damaged or frayed A wall panel circuit breaker fuse or other s...

Page 15: ...ance Maintenance Safety Do not attempt any maintenance procedure that is not specifically described in the documentation that is supplied with your press Do not use aerosol cleaners The use of supplie...

Page 16: ...entilation and servicing Place the machine on a level solid surface not on a thick pile carpet that has adequate strength to support the weight of the machine Do not attempt to move the machine A leve...

Page 17: ...nt on print volume Providing the correct environmental parameters as specified in the Xerox installation procedures ensures that concentration levels meet safe limits If you need additional informatio...

Page 18: ...DOCUCOLOR 6060 OPERATOR MANUAL xvi SAFETY NOTICES This page is intentionally blank...

Page 19: ...accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case t...

Page 20: ...imation of the laws of the member states related to low voltage equipment January 1 1996 Council Directive 89 336 EEC approximation of the laws of the member states related to electromagnetic compatib...

Page 21: ...e government such as FHA etc Bonds U S Savings Bonds may be photographed only for publicity purposes in connection with the campaign for the sale of such bonds Internal Revenue Stamps If it is necessa...

Page 22: ...assports may be photographed 7 Immigration Papers 8 Draft Registration Cards 9 Selective Service Induction Papers that bear any of the following Registrant s information Earnings or Income Dependency...

Page 23: ...als wrappers or designs used by or on behalf of the Government of Canada or of a province the government of a state other than Canada or a department board Commission or agency established by the Gove...

Page 24: ...saving features can reduce product energy consumption in half when compared to conventional equipment Environmental Notices for Canada Terra Choice Environmental Services Inc of Canada has verified t...

Page 25: ...erox environmental programs visit www xerox com refer to the About Xerox section If your product is not part of the Xerox program and you are managing its disposal please note that the product may con...

Page 26: ...DOCUCOLOR 6060 OPERATOR MANUAL xxiv NOTICES This page is intentionally blank...

Page 27: ...This symbol alerts you to an action that may cause damage to hardware software or result in the loss of data WARNING Warnings alert you to an action that may cause bodily injury WARNING This symbol id...

Page 28: ...nt for you to remember The 1 2 3 symbol indicates the beginning of a task or work process you should use to complete a procedure and is followed by the first step of a numbered procedure task or work...

Page 29: ...r the text associated with symbols such as Cautions Notes Key Points etc to visually bring the information to your attention Italic type is also used to indicate names such as the name of a chapter or...

Page 30: ...DOCUCOLOR 6060 OPERATOR MANUAL xxviii CONVENTIONS This page is intentionally blank...

Page 31: ...ssible for you to print fast offset quality images The flexibility and control offered by digital technologies and software applications can give you excellent results Understanding the variables that...

Page 32: ...es that affect the output image quality These variables include the quality of the original resolution color management and a variety of other factors Quality Starts with the Original Whether your ori...

Page 33: ...d accurate The original document is attached to the drum which is rotated past a group of sensors one each for red green and blue and a fourth that sharpens the digital image An internal computer usua...

Page 34: ...ld be lost when it is reproduced Images that have few dark areas or shadow tones are called high key In contrast a low key image consists of large areas of shadow and darker midtones the tones that fa...

Page 35: ...e spectrum of visual light including many colors that cannot be displayed on a color monitor The color range or color gamut that can be printed with dry ink toner is even more limited Understanding th...

Page 36: ...n and blue light that is reflected from the white paper The CMYK colors are printed as layers of halftone dots in various sizes and at various angles to create the illusion of different colors The var...

Page 37: ...h gamut is much larger than that of an RGB monitor The RGB monitor gamut is larger than the CMYK gamut of a Xerox DocuColor system press The CMYK gamut of offset printing is significantly less than th...

Page 38: ...lay color appropriately on video technology captured images are broken down into pixels picture elements that are projected as rays of red green and blue light Printers see color as reflective light w...

Page 39: ...undercolor removal or UCR in which black ink is used to replace cyan magenta and yellow ink in neutral areas only that is areas with equal amounts of cyan magenta and yellow This uses less ink and pro...

Page 40: ...vices due to inconsistencies in color gamuts A color management system helps you obtain more consistent results by aligning the color gamuts used by different devices Halftone Dots and Screen Angles H...

Page 41: ...ty Solid Background Printing Image quality is affected by the capabilities of your output device and the type of paper or media you are using Keep in mind the following regarding the DocuColor 6060 Th...

Page 42: ...e unreliable results If you change to a different paper Example from Coated to Uncoated or change paper weights To properly predict manage and minimize color variables hardware and software must be ca...

Page 43: ...ing or scanning an RGB image to a CMYK image the image may become fuzzy Use the sharpen option of your software application to adjust the clarity of the image Color Cast Color cast is the modification...

Page 44: ...arge solid areas of flat color Paper choice can be critical in avoiding this problem To obtain sharp and uniform images use only paper stock that is smooth and has uniformly distributed fibers Mottle...

Page 45: ...nt colors No Trap Trap Halo Haloes are light areas around an object that occur when printing a darker color dry ink toner on a lighter color dry ink toner background Halo No Halo Opacity Opacity is a...

Page 46: ...the jaggedness of low resolution curved edges Anti aliased Not Anti aliased Knockout Knockout prints a shape or object by removing knocking out all underlying colors Knockout Overprint Overprint allo...

Page 47: ...le Format TIFF and encapsulated PostScript EPS TIFF is a pixel based or bitmap format that can be read by a wide range of applications across multiple platforms This format is especially useful for vi...

Page 48: ...the dots which make up the image so that it matches the gamut of the printer Image quality functions typically associated with a color server include RIP while printing allows the server to concurren...

Page 49: ...can perform you must first understand the various folding techniques binding methods and finishing touches available You must also have software such as DK A Ultimate Technographics Scenicsoft Press W...

Page 50: ...folded or multiple signatures are nested with each other After trimming the innermost signatures will have a smaller page size than the outermost Gathered Signature Gathered signatures are folded pla...

Page 51: ...stapled The maximum number of sheets that can be saddle stitched is 32 Perfect Binding Providing an unprinted area on the inside cover of a perfect bound book gives an area for the glue to adhere to a...

Page 52: ...rom the elements and human wear and tear Varnish Varnishing protects documents from the elements and can also be used as a design to enhance a document Depending on the desired effect gloss or matte d...

Page 53: ...6060 is a full color black and white digital press operating at a speed of 60 prints per minute This chapter provides the location name and function of the various digital press components including...

Page 54: ...Figure 1 Key External Components of the Digital Press Touch Screen Dry Ink Toner Compartment Offset Catch Tray Exit Module Front Doors Transport Module Tray 1 Tray 2 Duplex Automatic Document Feeder...

Page 55: ...d 64 to 128 g m2 documents The DADF is optional equipment Scanner Optional equipment that scans an original document to be copied ON OFF ON OFF Press the Power Switch to the On position to power on th...

Page 56: ...sheets of 24 pound 90 g m2 paper Right Left Front Doors Houses the image transfer system for simplex and duplex printing Open to clear jams in the paper path in the Printing Module and at the Fuser Fo...

Page 57: ...5 OVERVIEW Ecology Module The Ecology Module connected to the back of the DocuColor 6060 contains the environmental components ozone and dust filters The Ecology Module is maintained by the Xerox ser...

Page 58: ...pin connector on the Electrical Module to load software or run diagnostics This connector is only for the Xerox service representative Do not connect a computer cable to it Figure 3 Electrical Module...

Page 59: ...cts the waste dry ink toner in the printing process The Dry Ink Toner Waste Bottle is customer replaceable and located in the rear of the Exit Module Refer to the Maintenance Chapter of this manual fo...

Page 60: ...ress is interrupted Locate the circuit breakers on the back of the digital press on the Ecology Module next to the toner waste bottle If either device has been tripped the switch will be in the Off po...

Page 61: ...age area at the top of the Touch Screen displays messages concerning the digital press status programming conflicts or errors Messages may also provide instructions for the operator Touch Screen Butto...

Page 62: ...ard button types include Option buttons Option buttons are blank with words or graphics to the side Some features have more options associated with them than can be displayed on one screen Touching a...

Page 63: ...ouch the up arrow to increase the value touch the down arrow to decrease the value Changes are displayed in the value boxes Values on the DocuColor 6060 are set in millimeters mm and inches Cancel and...

Page 64: ...Control Panels a Control Panel with words or with international symbols The function of each button is described in the table on the following pages Some of the buttons are activated only when the op...

Page 65: ...ch Screen of the current jobs and their status You can hold release promote delete and see the options selected for each job Language Allows you to select one of two languages to be displayed on the T...

Page 66: ...nting is in progress Digital press with scanner only Interrupt Interrupts the printing in process to allow a priority job to be scanned The Interrupt indicator lamp lights up Press the Interrupt butto...

Page 67: ...job or to press Clear All to cancel the job Digital press with scanner only Start Press the Start button to start the scanning process The Start button is also used in the Tools Mode for certain sett...

Page 68: ...Reduce Enlarge Paper Supply and Output Added Features Displays choices to program for 2 Sided Output Image Shift Original Input Bound Originals Edge Erase and Stored Programming Image Quality Display...

Page 69: ...old Job status in the queue it will not print when it reaches the top of the job queue It will be skipped until it is released or deleted Touch Release Job to reactivate a job that is on hold in the q...

Page 70: ...Hold Job Holds a job in the print queue until released Release Job Releases a Hold Job to be printed Promote Job Enables a job to be moved in front of other jobs in the queue Delete Job Deletes a sel...

Page 71: ...ime can be changed in Tools to reflect a value from 1 to 240 minutes Refer to the System Administration Guide for further information Language The Language button toggles the Touch Screen text between...

Page 72: ...tion Paper Trays Shows the trays available and the size type weight and level of the paper in the trays Machine Details Displays the customer support phone number the serial number of the machine and...

Page 73: ...OCUCOLOR 6060 OPERATOR MANUAL 2 21 OVERVIEW Machine Details tab Figure 12 Machine Details tab This screen provides the telephone number to call for support the machine serial number and access to the...

Page 74: ...w the print count touch the Meters button on the Machine Details screen The Billing Meters screen is displayed Figure 13 Billing Meters Screen To reset the meters to 0 touch the Resettable Meters butt...

Page 75: ...he consumable listed is adequate A yellow triangle alerts you that the level is low and a red circle indicates that the consumable is depleted When a consumable item is depleted the DocuColor 6060 wil...

Page 76: ...e screen to scroll down through all of the features Touch the All Features button to display the information for each feature Touch the Invoked Features button to display only the information for the...

Page 77: ...O VE RV IEW DOCUCOLOR 6060 OPERATOR MANUAL 2 25 OVERVIEW Figure 17 Review Screen for Digital Press with Scanner continued Figure 18 Review Screen for Digital Press with Scanner continued...

Page 78: ...DOCUCOLOR 6060 OPERATOR MANUAL 2 26 OVERVIEW Figure 19 Review Screen for Digital Press with Scanner continued...

Page 79: ...estore the defaults Interrupt Press Interrupt to interrupt a scan or print job that is running to program and run another job and then to resume scanning or printing the original job A green light to...

Page 80: ...d in the digital press the last job programmed appears on the Job Monitor not the job that is currently running Figure 20 Job Monitor Screen The digital press may be programmed to accept Additional Or...

Page 81: ...Scanner glass Button Selection A single tone indicates that the button you pressed can be selected A double tone indicates that the button is not available Fault The Fault Tone indicates that the digi...

Page 82: ...he screen when a consumable product such as Dry Ink Toner needs to be replaced An Alert screen also indicates that the digital press is unable to make prints because of a fault condition Follow the in...

Page 83: ...e is against the documents The Document Feed Lamp displays a green arrow when a document is inserted correctly into the feeder This light can also indicate a document jam 2 Press the Start button to b...

Page 84: ...on the glass if the paper in the tray is SEF CAUTION When copying a bound document DO NOT apply excessive force to close the cover or DADF 2 Lower the cover or DADF 3 Press the Start button to begin t...

Page 85: ...Auto option in the Reduce Enlarge feature to minimize the image loss The Auto option automatically reduces or enlarges the copy based on the size and orientation of the document and the paper tray se...

Page 86: ...impossible to access the Machine Details tab to get the serial number open the two main front doors The serial number label is in the center of the bottom frame of the digital press Paper Transport D...

Page 87: ...he Transport Module to the upper paper path in the digital press The lower paper path in the digital press carries duplexed sheets through the Transport Module to the digital press upper paper path Fi...

Page 88: ...nd the lower paper path The upper path is used for both simplexing and duplexing The lower path is used for duplexing only Horizontal Transport 1 decurls the paper when printing duplex Figure 27 Digit...

Page 89: ...e contains a Decurler that removes paper curl caused by the fusing process The Exit Module also contains an Inverter which turns the paper over to image side two when duplexing or when face down outpu...

Page 90: ...OPERATOR MANUAL 2 38 OVERVIEW Relocating the DocuColor 6060 If the DocuColor 6060 must be relocated call your Xerox customer representative The Installation Planning procedure must be conducted for e...

Page 91: ...the ream of paper is sealed NOTE Many suppliers use arrows on the product labels to indicate the preferred side to image first Use this side as signaled by the arrow as equivalent to the seam side wh...

Page 92: ...er In controlled temperature The temperature in the room where paper is stored can have a significant effect on how that paper performs in the machine Optimum paper storage temperature is 68 to 76 deg...

Page 93: ...s Paper Trays 1 and 2 are the standard paper trays for the basic configuration of the digital press The following figure shows the paper path from trays 1 and 2 through the Transport Module Figure 1 P...

Page 94: ...he paper so the short edge is fed first NOTE It is imperative that you load paper with the paper guides adjusted properly If the paper is NOT loaded properly it will skew and jams will occur Curl When...

Page 95: ...off when printing labels with the Stack Mode selected Use the Top Tray Mode when printing labels to avoid this problem Paper All Paper Trays Minimum Paper Size 182mm x 182mm 7 16 x 7 16 Maximum Paper...

Page 96: ...idelines Transparencies can be run from all the paper trays Use only the transparencies recommended Xerox Removable Paper Stripe USA and Canada 3R5765 Xerox Europe 3R93179 Load transparencies into a t...

Page 97: ...ur originals and prints determine where the job left off and resume printing or cancel the job and start again The size of the tabbed insert should be 9 x 11 inch 229 x 279 mm for letter size tabs 223...

Page 98: ...aper Non Standard size paper is identified as any paper for which there is no paper guide setting within the minimum and maximum sizes for the trays 7 16 to 12 6 LEF or 7 16 to 19 2 SEF 182 320mm LEF...

Page 99: ...tion Guide for information on how to enable Auto Paper or to select a particular tray as the default setting When the Light Weight Productivity Setting in Tools Mode is selected as the default setting...

Page 100: ...side the side on which the ream of paper is sealed up in all the trays Do not load materials above the MAX line located on the rear Edge Guide Do not store extra reams of paper in the open area of the...

Page 101: ...paper weight range affects the throughput performance and image quality Press the selection button until the light next to the correct weight is illuminated Refer to the Paper Weight Conversion Tables...

Page 102: ...ed paper Transparencies or plain paper 106 g m2 or heavier The trail edge blower is on at all times and does not produce heated air The paper trays also have air adjustment levers on the drawer to reg...

Page 103: ...38 500 sheets Cover pounds 20 x 26 500 sheets Index pounds 25 5 x 30 5 500 sheets Bristol and Tag pounds 22 5 x 28 5 500 sheets 50 13 34 18 28 23 60 16 41 22 33 27 64 17 43 24 35 29 75 20 50 28 41 34...

Page 104: ...25 x 38 500 sheets Cover pounds 20 x 26 500 sheets Index pounds 25 5 x 30 5 500 sheets Bristol and Tag pounds 22 5 x 28 5 500 sheets 64 80 17 21 43 54 24 30 35 44 29 36 81 105 22 28 55 70 31 39 45 58...

Page 105: ...al accessories for the DocuColor 6060 This chapter will familiarize you with the scanner features you can use for scan to print jobs The following scanner functions are discussed Basic Scanning Steps...

Page 106: ...DADF and place the original face down on the Document Glass and close the DADF Do not press down on the DADF with excessive force when scanning thick originals such as books 4 Ensure that the documen...

Page 107: ...with the DADF open and the area housing the digital press is brightly lit 5 Enter the required quantity of copies using the keypad If you enter an incorrect quantity press the C Clear button 6 Select...

Page 108: ...Automatic Document Feeder may detect it as a standard size document Dark areas or image loss along the edges may occur Enter the document size by using the Original Input feature or the Edge Erase fe...

Page 109: ...d in the DADF and ready to be scanned Paper Guide Must be adjusted lightly against the original Output Tray After the original is scanned it is fed to the Output Tray Output Tray Extension If you have...

Page 110: ...ity of copies using the keypad If you enter an incorrect quantity press the C Clear button 7 Select any other required features by touching the button corresponding to the feature Some screens require...

Page 111: ...Clearing a DADF Jam Figure 3 Left Cover of the DADF 1 Open the left cover of the DADF 2 Carefully remove the jammed original If the original tears ensure all pieces are removed 3 Follow all instructio...

Page 112: ...ature on the Basic Features tab to fit the image onto the paper orientation selected White Border Edges All prints made on the DocuColor 6060 have white border edges on four sides of the output There...

Page 113: ...digital press during idle run or fault conditions The Touch Screen displays the default screen selected in the Tools Mode by your System Administrator The default screen can be the Basic Features Job...

Page 114: ...d options are initially set to the factory default settings These settings can be changed by your System Administrator in Tools Mode Ask your System Administrator for more information regarding these...

Page 115: ...hem than can be displayed on one screen Touching a More button displays a screen with more options Icon buttons Icon buttons are Option buttons that display icons Arrow buttons Arrow buttons allow you...

Page 116: ...ave buttons The Cancel button allows you to cancel selected feature options without saving them The Save button allows you to save selected feature options Figure 5 Screen Button Types Save Button Can...

Page 117: ...dministrator has selected in Tools Mode Touch the Features button on the Control Panel to display the Basic Features screen The Basic Features tab contains the basic selections necessary for scanning...

Page 118: ...silver colors or the fluorescent properties that are required to reproduce fluorescent colors With the Auto Color option some very dark colors may be sensed as black and therefore copied as black In t...

Page 119: ...example The DocuColor 6060 uses only cyan magenta and yellow to produce the output image Process Black is a combination of cyan magenta and yellow The three dry inks toners are combined together in eq...

Page 120: ...ages of cyan magenta and yellow can be adjusted to vary the output hue 1 Touch the Single Color button on the Basic Features screen The Single Color Palette screen is displayed Figure 7 Single Color P...

Page 121: ...s to adjust the percentages of cyan magenta and yellow The box reflecting the overall color changes as the color is adjusted Touch Save when the desired hue has been achieved Figure 8 Color Adjust Scr...

Page 122: ...lected you see several percentage options for reduction or enlargement For example 78 reduces an 8 5 x 14 inch image to fit on 8 5 x11 inch paper Copies may be reduced to 25 or enlarged to 400 If the...

Page 123: ...uto is selected and may not be available for your configuration Third Button The third button in the Reduce Enlarge column is set to a factory default 129 is an example of how the value can be set Thi...

Page 124: ...d if the paper tray selected and the original are the same size Figure 10 Reduce Enlarge More Screen Auto The Auto option automatically reduces or enlarges the copy based on the size and orientation o...

Page 125: ...ws or you can input the numeric value from the keypad for values from 25 to 400 1 Touch the More button on the Basic Features screen 2 Touch the Preset Variable button The Preset Variable screen is di...

Page 126: ...he size of the paper selected 1 Touch the More button on the Basic Features screen 2 Touch the Custom button The Custom screen is displayed Figure 12 Custom Screen 3 Select an independent variable per...

Page 127: ...lected and then calculates the correct magnification to produce the desired output 1 Touch the More button on the Basic Features screen 2 Touch the by Length button The by Length screen is displayed F...

Page 128: ...tomatically fractionally reducing a bleed edge original image Use Whole Image when you have selected 100 or Auto in the Reduce Enlarge feature Set the Edge Erase feature to 0mm Whole Image cannot be u...

Page 129: ...g the paper guides in each tray Refer to the Paper and Paper Trays chapter for more information on paper weights and types than can be used The default tray is set in Tools Mode To change to another t...

Page 130: ...Offset Catch Tray High Capacity Stapler High Capacity Stacker High Capacity Stacker and High Capacity Stapler High Capacity Stacker 1and High Capacity Stacker 2 High Capacity Stacker and a DFA Finish...

Page 131: ...he originals were scanned 1 2 3 1 2 3 1 2 3 Uncollated Uncollated refers to copies that are delivered to the output device in the order in which they were copied 1 1 1 2 2 2 3 3 3 Auto The digital pre...

Page 132: ...ional complex copy jobs Figure 15 Added Features Screen 2 Sided Output Use the 2 Sided Output feature to scan 1 sided or 2 sided originals for 1 sided or 2 sided output The 2 Sided Output feature can...

Page 133: ...gure 16 1 1 Sided Screen 1 2 This scans 1 sided originals and creates 2 Sided output Indicate the orientation of the copies to be Head to Head or Head to Toe Figure 17 1 2 Sided Screen 2 1 This scans...

Page 134: ...2 1 Sided Screen 2 2 This scans a 2 sided original and creates 2 sided output Indicate whether the original is Head to Head or Head to Toe orientation Also indicate the orientation of the copy to be H...

Page 135: ...y for each side The Image Shift feature is located on the Added Features screen No Shift If No Shift is selected the digital press assumes that the original document is registered in the upper left co...

Page 136: ...maller than the output paper or the image should be reduced if the original is larger than the output paper In some cases the original image center is shifted slightly on the output copy The orientati...

Page 137: ...y or move the image to a specified edge 0 to 50 mm Left Right or Top Bottom of the output copy 1 Touch the Image Shift button on the Added Features screen 2 Touch the Margin Shift button The Margin Sh...

Page 138: ...axis can be shifted 0 to 297 mm 1 Touch the Image Shift button on the Added Features screen 2 Touch the Unrestricted Shift button The Unrestricted Shift screen is displayed Figure 23 Unrestricted Shi...

Page 139: ...ion of the image on the copies is determined by the placement of the document on the Document Glass and by the orientation of the selected paper supply 1 Touch the Image Shift button on the Added Feat...

Page 140: ...ational size standard US paper size or a non standard size This feature also allows you to specify automatic feed DADF or manual feed Document Glass Figure 25 Original Input Screen Auto Auto automatic...

Page 141: ...om one of eight standard sizes or you customize the size of the original on the X 0 4 17 inches and Y 0 4 11 7 inches axis the size you choose will apply to all the documents for that job 1 Touch the...

Page 142: ...ls when you use the Duplex Automatic Document Feeder DADF When you select the Mixed Size Originals feature and Auto Paper Supply this feature may not be available with your configuration the scanner a...

Page 143: ...onto a separate sheet of paper If you select Left Page only the page on the left side of the bound original is scanned and copied If you select Right Page only the page on the right side of the bound...

Page 144: ...Touch the Right Page button to scan and copy the right page Touch the Both Pages button to scan and copy both pages 3 If you select Left Page or Right Page use the up and down arrow buttons to indicat...

Page 145: ...ing Order by touching either the Left or Right button Touch the Left button to have output delivered in sequential order 1 2 3 Touch the Right button to have output delivered in reverse order 3 2 1 Fi...

Page 146: ...ocated on the Added Features screen allows you to erase images around the border of a document Edge Erase also deletes center streaks caused by a gap between the spine of a bound document and the Docu...

Page 147: ...that the Y dimension is set to equal the length of the original being copied 4 Change the X dimension to a size equal to the width of the original minus the edge amount for the holes For example for...

Page 148: ...all four sides of a print You can erase the border in 1 mm increments from a minimum of 0 mm up to a maximum of 50 mm Border Erase and Edge Erase work independently of each other The default value for...

Page 149: ...ses the shadow line from scanning the spine of a bound original for example a book or a magazine It is also useful for erasing the boundary line between two documents placed side by side on the Docume...

Page 150: ...e Center Erase button The Edge Center Erase screen is displayed Figure 33 Edge Center Erase Screen 3 Input the Left Right Top Bottom and Center Erase as desired using the appropriate up and down arrow...

Page 151: ...rogramming Recall Programming and Delete Programming are available in both Interrupt and Normal Modes Use the up and down arrow buttons to select a storage location then select one of the choices desc...

Page 152: ...UCOLOR 6060 OPERATOR MANUAL 4 48 SCANNER Recall Programming Recall Programming retrieves stored jobs and applies their programming features to a new copy job Figure 35 Recall or Delete Programming Scr...

Page 153: ...ob and frees that memory position when you select Yes on the Delete Stored Programming Confirmation screen Figure 36 Delete Stored Programming Confirmation Screen Use the job number buttons to assign...

Page 154: ...OCUCOLOR 6060 OPERATOR MANUAL 4 50 SCANNER Image Quality Image Quality allows you to select options to enhance and modify the original image to reach your desired output Figure 37 Image Quality Screen...

Page 155: ...ment type Specifying an Original Type increases the probability that your output will be an accurate reproduction of your original document 1 Touch the Original Type button on the Image Quality screen...

Page 156: ...ll be made using the best sharpness and density levels for pictures and charts combined with the best levels for text Figure 39 Auto Photo Text Screen Photo refers to an original photograph continuous...

Page 157: ...e following options allow you to optimize your output Select Normal the default if the text on the original document is of normal darkness Select Light Text pencil text if the text on the original doc...

Page 158: ...densities from very dark to very light images You must make a selection from Column 2 Photo Halftone or Xerographic Copy to optimize the output Photo is the best selection when true reproduction of li...

Page 159: ...ANNER Map Use the Map option to optimize the reproduction of detailed graphics maps or map like originals With this option text on a light colored background is enhanced more than if you used the Phot...

Page 160: ...e of an original when there is no white border Touch the Dark Edges button on the Original Type screen when documents such as photos or text extend to the edge of the original When Dark Edges is on it...

Page 161: ...ize and touch the Save button so that the full document is scanned Figure 44 Dark Edges On Screen OR Touch Custom Size to input the size of the original on the X 0 4 17 inches and Y 0 4 11 7 inches ax...

Page 162: ...of the document as you are reading it When areas overlap the area you defined last has priority Areas that are not defined are copied in the Document Type Text Photo or Map that is selected for the e...

Page 163: ...ent to obtain the X and Y values 5 Press the Enter Coordinates button 6 Touch Next Area to define any additional areas with the same document type up to four areas Press the Enter Coordinates button a...

Page 164: ...he Define Area screen Figure 47 Define Area Screen 2 Touch either the Next Area or Previous Area button until the desired area is displayed 3 Touch the Enter Coordinates button to input the new coordi...

Page 165: ...type for the area Text Photo or Map to be defined To cancel the selected Document Type touch the Cancel button on the Define Area screen Figure 48 Define Area Screen 2 To delete an area touch either t...

Page 166: ...ption is selected the digital press determines the overall density of the document and adjusts the level accordingly This feature is more effective for black and white copying If Auto is selected you...

Page 167: ...age Quality screen allows you to adjust the amount of image definition on your copies Normal 0 is best for most copies Adjust for sharpness when you require copies with crisp lines and fine definition...

Page 168: ...uality settings to produce balanced image tones described below The Image Tone Preset feature also lets you enable Background Erase Normal The Normal option makes no changes to image quality and produ...

Page 169: ...roduce rich vivid output colors The option increases the Color Saturation to the most vivid setting and adjusts the Lighten Darken setting one step lighter Before After Sharp The Sharp option produces...

Page 170: ...arm reddish tint to low density colors Use this setting to apply a light pink tone to skin colors and to give a soft tone to dark warm colors Before After Cool The Cool option produces a strong clear...

Page 171: ...R Background Erase Background Erase prevents undesired marks or images that are printed on the back of an original from appearing on the output copy This feature is similar to Lighten Darken but Light...

Page 172: ...low medium and high There are three higher settings three lower settings and the normal setting within each density level Each color can be adjusted independently and in any combination It is importan...

Page 173: ...on on the Color Shift screen helps you anticipate the results of the requested shift The lower bar illustrates the relationship between colors and adjacent hues The top bar shifts to the left or right...

Page 174: ...higher the color saturation the more vivid the color The lower the color saturation the more subtle the color Normal Chroma results in the output colors that match the colors of the original document...

Page 175: ...ding edge of the image is greater than or equal to 15mm The Color Bar continues to appear on all output that contains enough space until the feature is turned off You must select a specific Paper Tray...

Page 176: ...mbly screens Output Format The Output Format tab contains features associated with the organization of the finished product It is recommended that you run a Proof Set refer to Job Assembly in this cha...

Page 177: ...2 sided output paper used for Covers must be the same weight and material as paper used for the body of the job Heavyweight paper or transparencies may be used for 1 sided Covers only You must select...

Page 178: ...f there is an image on the cover Touch None for no image and Front Only if there is an image on the front side of the Front Cover Figure 58 Front Cover Only Screen If you select Back Cover Only you mu...

Page 179: ...r Back Only if there is an image on the back side of the Back Cover or Front Back for an image on the exterior side of both covers Figure 60 Front and Back Covers Screen 4 If Front Cover Only Back Cov...

Page 180: ...sets of a job For example If you choose to have 10 inserts placed in a single set of output for a job you will be able to run 30 sets of the job You cannot place more than one insert in the same prede...

Page 181: ...he Control Panel select the page number after which you want to place an insert Confirm the Entry Line or Clear the Selected Line and reinput the page number 4 Repeat step 3 up to 10 times 5 Touch the...

Page 182: ...at will apply to all originals for the job Each image will be centered within its position on the output page Edge Erase is used for the individual images in their section of the output page When Auto...

Page 183: ...ndicate the Original Image Orientation 5 Touch either Portrait or Landscape to indicate the Copy Paper Orientation 6 Using the arrow buttons indicate the Image Placement Refer to the Output display at...

Page 184: ...continuous stream of dividers to be incorporated into a job programmed for transparencies only This is the option to choose if you are running multiple sets of transparencies and require a divider to...

Page 185: ...Touch the Transparency Options button on the Output Format screen The Transparency Options screen is displayed Figure 63 Transparency Options Screen 2 Select the type of transparency job required Tra...

Page 186: ...to the finishing device or devices connected It is recommended that the transparencies be output to the Top Tray even though both selections are valid Figure 64 Transparency Set Dividers Screen 4 If T...

Page 187: ...reation The orientation of the original whether you use the DADF or the Document Glass must be LEF The maximum paper size used is 8 5 x 11 inches A4 There is a maximum output of 25 sheets including co...

Page 188: ...e Binding Margin button and input the Binding Margin in millimeters Figure 66 Binding Margin Screen 5 Touch Back Cover Image and On if required The default is Off This option puts the last scanned ima...

Page 189: ...er the front and back option does not appear here Touch the Paper Tray where the Covers are loaded Figure 68 Select Tray for Cover Screen 7 Touch Printed Output Touch the button for the final output o...

Page 190: ...Up Booklet Creation Repeat Image 2 Sided Output Poster or any of the Image Shift options 1 Touch the Mirror Image button on the Output Format screen The Mirror Image screen is displayed Figure 70 Mir...

Page 191: ...te on the original is reversed If you choose Full Color or 3 Color in the Color Mode the output produced is in complimentary colors The Negative Image feature cannot be used in combination with the N...

Page 192: ...ation and paper size You must choose a reduction ratio before this option has any effect on your output Manual allows you to choose from 1 to 15 repetitions in both the horizontal and vertical directi...

Page 193: ...creen 3 If you select Auto ensure that a reduction ratio has been chosen If you select Manual indicate the number of images 1 to 15 in both the horizontal and vertical directions 4 Touch the Save butt...

Page 194: ...large which permits independent specification of the X and Y axis percentages 100 to 400 using the X and Y up and down arrows OR by selecting the percentage simultaneously for the X and Y axis using t...

Page 195: ...ERATOR MANUAL 4 91 SCANNER 2 Touch the On button 3 Choose either Presets or Enlarge 4 If you select Presets select the number of sheets for the output size indicated by touching the desired button Fig...

Page 196: ...Enlarge input the X and Y axis enlargement values 100 to 400 independently or simultaneously Figure 76 Poster Enlarge Screen 5 Touch the Save button 6 Continue selecting options for your job 7 When y...

Page 197: ...DOCUCOLOR 6060 OPERATOR MANUAL 4 93 SCANNER Job Assembly Job Assembly allows you to build individual jobs and to print a proof set to ensure all settings for your job are correct Figure 77 Job Assemb...

Page 198: ...you press the Save button the Build Job screen closes and control reverts to the Basic Features screen A new button Build Job Controls appears at the top right of all primary screens Press this butto...

Page 199: ...c Features screen 6 Continue selecting options for this segment just as you would for any ordinary scan to print job NOTE Options are programmed independently for each individual segment Therefore aft...

Page 200: ...job Touch the Recall Segment Programming button to recall programming that was saved for a previously scanned segment This button is only selectable after the first segment is scanned 10 Choose the d...

Page 201: ...rect and to produce the desired output Collated must be selected on the Basic Features screen in order for the Proof Set button to appear on the Job Assembly screen The Proof Set feature cannot be use...

Page 202: ...o finish printing the job Touch the Change Quantity button and use the numeric keypad on the Control Panel change the number of sets to be output Touch the Color Balance button to change the image qua...

Page 203: ...s module holds the same number and types of substrates as the First Feeder Module FFM which contains Trays 1 and 2 The First Feeder Module is not optional and is permanently connected to the digital p...

Page 204: ...ys Sheets move from the transport area behind the right door of the SFM to the Upper Transport area above Paper Trays 1 and 2 then through the Transport Module and into the press Figure 2 Paper Path o...

Page 205: ...inkled torn curled or folded paper Use the paper sizes and weights shown in the Recommended Materials List Follow the suggestions in the Specialty Media Guide Hints and Tips Do not mix sizes or weight...

Page 206: ...Guide for guidelines Paper All Paper Trays Minimum Paper Size 182mm x 182mm 7 16 x 7 16 Maximum Paper Size 320mm x 488mm 12 6 x 19 2 Standard Sizes B5 LEF SEF A4 LEF SEF B4 SEF A3 SEF 8 x 10 LEF 8 5...

Page 207: ...t Non Standard Paper if the size indicators for the paper guides inside the tray do not show the size of the paper you are loading Paper Weight Transparency or weight ranges Select Transparency or the...

Page 208: ...es not produce heated air The paper trays also have air adjustment levers on the drawer to regulate the direction of the air If the paper weight is between 64 and 256 g m2 the position of the air adju...

Page 209: ...gital press Both GFIs are located at the bottom right side of the Ecology Module Follow this procedure if power is interrupted 1 Ensure the digital press power cord is plugged in to the proper wall re...

Page 210: ...cteristics Size 41 7 inches 1060 mm W x 29 5 inches 750 mm D x 38 inches 969 mm H Weight 551 pounds 250 Kg Floor Space Requirements Ask your Xerox representative to refer to the DocuColor 6060 Install...

Page 211: ...0 sheets of 90 g m2 24 lb coated or uncoated paper You can select the Offset mode when sets are sent to the Stacker Tray This provides offset separation between the stacked sets The HCS can also send...

Page 212: ...there is a fault in the HCS the Fault Code appears here Refer to the digital press Touch Screen for further information 6 Main Tray Illuminates when paper is being delivered to the elevator tray Blin...

Page 213: ...ts that are too small or too large to be stacked to the Top Tray Any sheets that need to be purged after a paper jam are also sent to the Top Tray NOTE Labels must be delivered to the Top Tray Figure...

Page 214: ...s reliably as coated paper heavier than 100 g m2 Non standard papers longer than 305 mm 12 in the feed direction require 210 mm 8 3 minimum measurement across the feed direction Recommended Baseline C...

Page 215: ...of less than 100 but there is no system limit on customer selection Paper Size Output Industry Designation Inches Orientation Stacker Tray 64 280 g m2 Bypass 64 280 g m2 Top Tray 64 280 g m2 B5 7 2 x...

Page 216: ...d you can purchase an optional second Stacker Cart Contact your Xerox representative for further details 1 Press the Table Down Switch on the HCS Control Panel 2 Wait until the elevator stops and the...

Page 217: ...ot move when the Stacker Cart is pulled out 6 Pull the Stacker Cart straight out and remove the paper 7 Push the empty Stacker Cart straight into the HCS 8 Return the securing bar back into position a...

Page 218: ...h this by obtaining a Sample Set before the job is done With One Stacker To obtain a Sample Set open the lid of the keypad on the HCS and press the key then the 1 key The system will complete the set...

Page 219: ...on Collation Output Delivery and Offset Figure 14 Stacker Settings Screen NOTE When the Output Location column is set to Stacker Tray the Offset option is automatically enabled NOTE If the Collation c...

Page 220: ...efore the first sheet of a set reaches the Stack Tray or The output destination is other than the Stack Tray of the High Capacity Stacker from which the request was programmed NOTE If Auto Tray Switch...

Page 221: ...n Collation Output Delivery and Offset Figure 15 Stacker 2 Settings Screen NOTE When the Output Location column is set to Stacker Tray the Offset option is automatically enabled NOTE If the Collation...

Page 222: ...en switches to the other Stacker Tray for the rest of the job NOTE The Stacker Tray has a capacity of 3500 sheets of 24 lb 90 g m2 centerline paper or 370mm high Chapter 3 provides more information on...

Page 223: ...rity order in Tools Mode 3 Set the Output Delivery feature to Auto You can access the Auto option by touching the Settings button on the Output column of the Basic Features screen Figure 18 Select Aut...

Page 224: ...Offset When the Stacker Tray option is selected under the Output Location column the Offset feature is made available When the Offset option is selected each set of sheets is offset by 15 mm 0 6 inche...

Page 225: ...ave a scanner all DFA settings Profiles and Functions of the device are accessible through your color server Refer to the documentation that came with your server Figure 20 Basic Features with DFA Ena...

Page 226: ...to make settings for stacker output 2 On the Finishing System Module screen shown below make your selections for Collation Output Delivery and the Profile you wish to use You may also enable or disab...

Page 227: ...touch the Profile List button The following screen displays Figure 22 Profile List screen 4 Touch a Timing Tab or Finishing System Profile button for the settings you would like to view See the sampl...

Page 228: ...nd resume printing 1 Lift the HCS Top Cover 2 Lift the green handle or handles indicated on the Touch Screen and remove all paper in this area Remove paper only from the areas indicated 3 Close each g...

Page 229: ...HCS Flipper wheel problem Open Top Cover Clear the paper path If the fault code is still displayed save or cancel the job then power off the digital press Wait 15 seconds and power on Fault 212 253 H...

Page 230: ...Fault Indicator is in the On position If the power has not been restored by the above procedure call Xerox Customer Support Also call your Xerox service representative if the loss of power to the HCS...

Page 231: ...pplied with two Stacker Carts If needed you can purchase an additional Stacker Cart Contact your Xerox representative for further details With the EHCS you can select Offset Mode when collated sets ar...

Page 232: ...g a job all sheets in the paper path are delivered before the Stacker Tray starts to lower 4 Unload light Illuminates when the Stacker Tray has reached the down position and the front door can be open...

Page 233: ...le Set button is selected When selected as an Output Location Figure 27 EHCS Paper Paths Stacker Tray Collated sets are transported to the Stacker Tray Bypass The Bypass transports collated sets throu...

Page 234: ...rs longer than 305 mm 12 in the feed direction require 210 mm 8 3 minimum measurement across the feed direction Non standard papers shorter than 254 mm 10 in the cross feed direction require 330 mm 13...

Page 235: ...Top Tray 64 280 g m2 B5 7 2 x 10 1 SEF No No Yes B5 7 2 x 10 1 LEF Yes Yes Yes A4 8 3 x 11 7 SEF No Yes Yes Letter 8 5 x 11 SEF No 8 5 x 13 SEF Yes Legal 8 5 x 14 SEF B4 10 1 x 14 3 SEF 11 x 14 9 SEF...

Page 236: ...front door when the Unload Light illuminates 3 Position the securing bar on top of the stacked paper 4 Pull the Stacker Cart straight out 5 Remove the securing bar 6 Remove the paper from the Stacker...

Page 237: ...y you may want to check the image quality during a long run of a print job To accomplish this the EHCS provides you with the Sample Set feature KEY POINT A digital press fault may occur if you request...

Page 238: ...column is set to Stacker Tray the Offset option is automatically selected NOTE If the Collation column is set to uncollated only one sheet will exit to the Top Tray of the stacker when the Sample Set...

Page 239: ...the Basic Feature screen and select the desired output option you want your Sample Set to be delivered to When Stacker 1 is selected your Sample Set is delivered to Top Tray of Stacker 1 When Stacker...

Page 240: ...Top Tray of the stacker when the Sample Set button is pressed 3 Touch Save 4 When a sample set is desired press the Sample Set button on the appropriate stacker control panel The system will complete...

Page 241: ...y and then switches to the other Stacker Tray for the rest of the job NOTE The Stacker Tray has a capacity of 3500 sheets of 24 lb 90 g m2 centerline paper or 370mm high Chapter 3 provides more inform...

Page 242: ...er in Tools Mode 3 Set the Output Delivery feature to Auto You can access the Auto option by touching the Settings button on the Output column of the Basic Features screen Figure 34 Select Auto for Ou...

Page 243: ...o Enable Offset When the Stacker Tray option is selected under the Output Location column the Offset feature is made available When the Offset option is selected each set of sheets is offset by 15 mm...

Page 244: ...anner all DFA settings Profiles and Functions of the device are accessible through your color server Refer to the documentation that came with your server Figure 36 Basic Features with DFA Enabled Wit...

Page 245: ...ngs button to make settings for stacker output 2 On the Finishing System Module screen shown below make your selections for Collation Output Delivery and the Profile you wish to use You may also enabl...

Page 246: ...he Profile List button The following screen displays Figure 38 Profile List screen 4 Touch a Timing Tab or Finishing System Profile button for the settings you would like to view See the sample screen...

Page 247: ...the Bypass area and resume printing 1 Lift the EHCS Top Cover 2 Lift the green handle or handles indicated on the Touch Screen and remove all paper in the Bypass area Remove paper only from the areas...

Page 248: ...d the down position 2 Open the front door when the Unload Light illuminates 3 Position the securing bar on top of the stacked paper 4 Pull the Stacker Cart straight out 5 Reach into the Stacker and re...

Page 249: ...212 130 212 140 212 900 Paper jam A jam occurred during feeding Remove sheets from jam clearance areas Open and close the top cover and front door A purge sheet may eject to the top tray If the jam o...

Page 250: ...ed in to the proper wall receptacle Ensure that the digital press power is on and the Ground Fault Indicator is in the On position If the power has not been restored by the above procedure call Xerox...

Page 251: ...ces are connected to the digital press the HCSS must be the last device connected The Stack Tray has a capacity of 2000 sheets of 90 g m2 24 lb paper The HCSS also has an Offset mode which provides se...

Page 252: ...dy Indicator is constant when in use or in standby 2 Staple Indicator The Staple Indicator blinks when the staple level in the stapler is low The Staple Indicator is constant when the stapler is empty...

Page 253: ...idity RH 15 Min 85 Altitude N A Greater than 2000 meters 6560 ft above sea level may require field adjustments Better performance is achieved when conditions are maintained between 20 25 C 68 77 F Pap...

Page 254: ...64 300 g m2 JIS B5 7 2x10 1 182 x 257 SEF Yes Portrait Yes A4 8 3x11 7 210 x 297 SEF LEF Yes Portrait Landscape Yes Letter 8 5x11 216 x 279 SEF LEF Yes Portrait Landscape Yes 8 5x13 216 x 330 SEF Yes...

Page 255: ...UAL 5 53 ACCESSORIES Paper Path Figure 43 HCSS Paper Path As media enters the HCSS it is fed to the Top Tray or to the Offset Stacker Stapler Tray depending on your selections Control Panel Top Tray S...

Page 256: ...pacity Stacker Stapler when scanning prints on the digital press If sending a job through the network refer to the documentation that came with your color server Hints and Tips The HCSS cannot staple...

Page 257: ...to place a staple in the upper left corner of SEF or LEF sets Position 2 places a staple in the bottom left corner of SEF sets only Select Dual Staple to place two staples closer to the top bottom cen...

Page 258: ...l press scanner to make prints If sending a job through the network refer to the documentation that came with your color server for information on how to select Stacker Stapler options on the print dr...

Page 259: ...MANUAL 5 57 ACCESSORIES 2 On the next screen make the desired selections Figure 45 Stacker Stapler Settings 3 Save your selections and make any other feature selections for your job 4 Press the Start...

Page 260: ...ati on HCSS Stack Tray 64 220 g m2 stapling Front corner Rear corner Dual HCSS Top Tray 64 300 g m2 no stapling 7 2 x 10 1 JIS B5 182 x 257 SEF Yes O x x Yes 8 3 x 11 7 A4 210 x 297 SEF Yes O O x Yes...

Page 261: ...than four sheets and lighter weight paper after 50 sets are made or when the curl of the sets inhibits the ability of the sets to exit the HCSS When the Stack Tray is full Fault Code 112 550 appears i...

Page 262: ...steps for more information on how to clear a jam 1 Open the HCSS Front Door There are three possible jam areas as indicated in the photo above Handle one moves down handle two moves to the right and...

Page 263: ...e front door of the High Capacity Stacker Stapler 2 Push the yellow 1 lever down with your left hand Grasp the grey handle on the cartridge unit and pull it towards you until it stops Release the yell...

Page 264: ...cleaning dampen a paper towel or soft clean cloth with a liquid nonabrasive glass cleaner or water To avoid damage to the High Capacity Stacker Stapler do not pour or spray the cleaner or water direct...

Page 265: ...S Refer to the Note below this table for information on how to undock the HCSS Clear any other areas indicated on the Touch Screen Fault Code 112 130 Jam indicated in HCSS but is also in Exit Module P...

Page 266: ...witch is on Poor Stacking Mixed sizes of paper Run separate jobs and empty stacker High paper curl Adjust digital press decurler Flip paper in digital press paper tray s Rotate paper in the digital pr...

Page 267: ...a small distance 25 4mm 1 away from the press Release the lever and continue to move the HCSS as far as required Loss of Power If power is interrupted to the High Capacity Stacker Stapler Ensure the p...

Page 268: ...DOCUCOLOR 6060 OPERATOR MANUAL 5 66 ACCESSORIES...

Page 269: ...ber open the two main front doors The serial number label is in the center of the bottom frame of the digital press The charts on the following pages lists problems and suggested solutions that apply...

Page 270: ...print driver Misregistration of the scan to print image from the Document Glass Go into Tools Mode and adjust registration Refer to the Tools Mode in the System Administration Guide Paper is misfed or...

Page 271: ...al press with scanner features are not selectable Certain features cannot be selected because of the previous selections Generally features or buttons you can select appear selectable to indicate you...

Page 272: ...to 500 sheets of 24 pound 90 g m2 paper Empty the catch tray when output approaches this limit to ensure continuous production Ensure the first sheet is not blocking the paper exit particularly for 11...

Page 273: ...are selected The mass of dry ink toner coverage on the copy the greater the toner mass the greater the paper curl The paper weight The humidity conditions at the digital press with scanner You can som...

Page 274: ...the digital press with scanner and paper in a room with air conditioning and low humidity to minimize the moisture in the environment Attempt to copy on thicker paper or on paper stock that is less se...

Page 275: ...nt Glass Cover the document with a black or very dark sheet of paper that is the same size as the document you are copying Place the 2 sided original document on the Document Glass with a blank sheet...

Page 276: ...Most emulsions used to develop photographs have color Sometimes this color shows on the border of the photograph To prevent the color from being copied as part of the image or as background use the E...

Page 277: ...sional objects or books Increase the Sharpness Select the Text or Maps option in the Original Type feature Ensure that the document is held flat on the Document Glass and that the document cover is cl...

Page 278: ...To reduce or eliminate this defect select the Photo option in the Original Type feature of the Image Quality tab Copies made from a newspaper a map or a photograph have background when Original Type i...

Page 279: ...ation to resolve the problem If power is interrupted during the printing process it is imperative that you clear all other jam areas before you open and clear areas behind the Right and Left Front Doo...

Page 280: ...Automatic Document Feeder the Document Feed Lamp lights and instructions for clearing the jam appear on the Touch Screen Figure 2 DADF 1 Open the Left Cover by lifting it to the left 2 Remove the jamm...

Page 281: ...oading them into the Document Feeder Tray NOTE If a document is damaged you may have to use Interrupt mode to make a copy from the Document Glass You can then return to the original job and use the co...

Page 282: ...wing the tray containing the jam 1 Open the tray with the jam CAUTION If you hear paper tearing stop opening the tray Open the door of the Transport Module and clear the paper from the Transport Modul...

Page 283: ...the Second Feeder Module containing Trays 3 and 4 is connected Figure 4 Upper Transport Area 1 Pull out the Transport Area drawer above Tray 1 2 Lift up the handle 3 Remove all jammed paper 4 Return...

Page 284: ...sport Module indicated on the Touch Screen Carefully remove all jammed paper Figure 5 Transport Module 1 Open the Transport Module door 2 Grasp the green handles 3a squeeze and move it to the right 3...

Page 285: ...handles 7a and remove all jammed paper Return handles 7a to the original position 8 Squeeze handles 7b and lower to the right Remove all jammed paper Return handles 7b to the original position 9 Squee...

Page 286: ...the instructions on the Touch Screen to clear jams from all the areas indicated in the Exit Module The following picture shows the areas where jams could be located Figure 6 Exit Module Follow the ins...

Page 287: ...CAUTION Be careful when clearing jams in the Fuser area The Fuser is extremely hot and will cause injury 1 Open the Right and Left Front Doors when directed to by a Touch Screen message 2 Grasp handl...

Page 288: ...he heat roll The heat roll is visible when handle 4d is up DO NOT attempt to remove this sheet of paper because the stripper fingers may be damaged if you attempt this procedure Call your Xerox servic...

Page 289: ...when clearing jams in the Fuser area The Fuser is extremely hot and will cause injury 1 Lift handles 5 and 6 and clear any paper in the areas CAUTION Paper can rip if not pushed back before removing...

Page 290: ...l press specifications call for a tolerance of 0 4mm over 400mm The target is 0 2mm over 400mm 1 Measure the amount of skew that is occurring using 11x17 or A3 paper 2 Open the front doors of the digi...

Page 291: ...0 1mm over 400mm Figure 10 Skew Adjustment Knob settings 4 Turn the knob clockwise to a higher number to adjust the trail edge of the paper approximately 0 1mm over 400mm toward the back of the machin...

Page 292: ...odes 3 Record the Machine Serial Number Press the Machine Status button on the Control Panel Touch the Machine Details tab and the serial number is displayed If the serial number is not displayed open...

Page 293: ...phase Three wire plus safety ground Current service 30 Amp sole use 200V to 240V 60Hz 20 Amp sole use 220V to 240V 50Hz Range line to neutral 200 V minimum to 240 V maximum Frequency 50 60 Hz Power Co...

Page 294: ...machine The factory default time of 60 minutes can be changed in the Tools Mode Ambient Temperature and Humidity 10 to 32 C 15 to 85 RH 50 to 90 F 15 to 85 RH NOTE Above 82 F 28 C reduced humidity is...

Page 295: ...missions Not to exceed 0 02 mg m3 Dust 0 1mg m3 or less per SPC manual No 40 B 09 Or 0 25mg m3 or less converted into C11 method based on the measurement method ECMA129 88 Continuous Noise Impulse Noi...

Page 296: ...r trays Type Coated or uncoated paper transparencies Sizes Minimum 182mm x 182mm 7 16 x 7 16 Maximum 320mm W 488mm L 12 6 x 19 2 Weights 64g m2 to 300g m2 Size Loading Orientation B5 SEF LEF A4 SEF LE...

Page 297: ...speed for light weight papers and uses less power Selecting Heavy Weight sets the Fuser temperature to 175oC which optimizes the throughput speed for heavier papers and uses more power Refer to the S...

Page 298: ...al Press Weight 2205 pounds 1000 Kg Floor Space Requirements Minimum space requirements for the basic configuration of the digital press not including a color server 172 8 inches 4394mm W x 134 6 inch...

Page 299: ...40 black and white copies per minute A4 or 8 5 x 11 inch LEF 12 black and white copies per minute A3 or 11 x 17 Power Source Supplied from the Digital Press Noise Run 68 dB A Dimensions 25 19 inches...

Page 300: ...32 218 425 0 25 6 8 3 211 24 0 610 0 28 7 8 4 213 0 3 7 8 5 216 0 5 13 8 7 221 5 x 8 127 x 203 0 6 15 9 0 229 8 x 10 203 x 254 0 7 18 10 0 254 8 x 11 203 x 279 0 8 20 10 5 267 A4 210 x 297 1 25 4 10 8...

Page 301: ...en it becomes necessary to request a service call The procedure for ordering supplies and a list of the supplies you should keep on hand are also included in this chapter Cleaning the Digital Press If...

Page 302: ...Keep the Scanner glass clean to ensure that prints are the best quality Clean the glass at the beginning of each day and during the day as needed 1 Slightly dampen a clean lint free cloth with Xerox...

Page 303: ...ee cloth with water 3 Wipe the belt until it is clean Use another lint free cloth to dry the belt 4 Close the cover Replacing Consumable Supplies A message is displayed on the Touch Screen when a cons...

Page 304: ...ompartment containing the cartridges CAUTION To prevent spillage remove Dry Ink Toner cartridges only when the Replace the Dry Ink Cartridge message is displayed on the Touch Screen 1 Place a drop clo...

Page 305: ...his will set the Dry Ink Toner and make it difficult to remove If any Dry Ink Toner gets on your skin or clothing use a brush to remove it blow it off or wash it off with cold water and mild soap Figu...

Page 306: ...ent Figure 3 Turning the Cartridge Gear 6 To insert the cartridge into the compartment align the arrow on the cartridge with the unlocked padlock on the compartment and slide the cartridge into the co...

Page 307: ...ish the Fuser Oil supply 1 Open the Right Front Door of the digital press 2 Place a drop cloth on the floor under the Fuser area Any oil spilled on a hard floor will make the floor slippery 3 Refer to...

Page 308: ...the Filler Spout Cap and need another one 6 Carefully insert the Filler Spout into the opened Fuser Oil Reservoir and squeeze the bottle until the oil reaches the maximum fill level tab visible inside...

Page 309: ...to replace the Waste Dry Ink Toner Bottle The bottle is located at the back of the Exit Module Refer to the following figure Figure 6 Waste Dry Ink Toner Bottle location 1 Open the Waste Dry Ink Toner...

Page 310: ...ress the cap securely into the open hole on the top of the full bottle Figure 8 Waste Dry Ink Toner Bottle 4 Dispose of the full bottle according to your local regulations 5 Remove an empty bottle fro...

Page 311: ...n will display a yellow triangle or a red circle when a pre determined number of prints using a corotron unit have been made You should ignore these symbols and continue to use the corotron until band...

Page 312: ...xamples of the test print show banding in the color bar of the corotron that needs to be replaced and in the 3 color bar The 3 color bar CMY is there to help you identify which color is showing bandin...

Page 313: ...machine Dispose of according to your local regulations Figure 12 Removing a charge corotron 3 All replacement corotron units come with a protective plastic sleeve that also assists you in correctly in...

Page 314: ...in place Pull the plastic sleeve off the bullet pins and dispose of according to your local regulations 5 The Touch Screen displays a message asking if you would like to reset the counter for the coro...

Page 315: ...b is completely used and you must replace it When this message displays the digital press shuts down and will not print until the web is replaced WARNING The Fuser area is hot Be careful when working...

Page 316: ...16 Push the white levers down 6 Grasp the colored handle in the center and pull the web unit down and out of the machine Dispose of according to your local regulations Figure 17 Pull the unit down an...

Page 317: ...up the tabs on both sides of the bottom of the assembly with the slides on both sides of the Fuser area Slide the assembly in until it is firmly in place Figure 18 Slide the unit in 9 Raise the unit t...

Page 318: ...OCUCOLOR 6060 OPERATOR MANUAL 8 18 MAINTENANCE 10 Lower handle 4d 11 Lift up handle 4c and raise the Fuser into its original position 12 Push in and lock the Transfer Drawer then close the front doors...

Page 319: ...isplayed Fault Codes 3 Record the Machine Serial Number Press the Machine Status button on the Control Panel Touch the Machine Details tab and the serial number is displayed If the serial number is no...

Page 320: ...ly Number Eastern Hemisphere Supply Number Western Hemisphere Supply Unit Shipped with digital press Reorder Quantity Approximate Print Yield Carton Full Color Prints Dry Ink Toner Black 6R90289 6R975...

Page 321: ...percent at standardized conditions on A4 8 5x11 Xerox Digital Color Xpressions 24 lb 90 g m2 and Colotech Plus 90 g m2 reference paper NOTE Actual yields vary greatly depending on color intensity area...

Page 322: ...DOCUCOLOR 6060 OPERATOR MANUAL 8 22 MAINTENANCE This page is intentionally blank...

Page 323: ...tacker Stapler HCSS 5 49 Added Features Screen 2 16 4 28 2 Sided Output 4 28 Bound Originals 4 39 Edge Erase 4 42 Image Shift 4 31 Original Input 4 36 Stored Programming Feature 4 47 Additional Finish...

Page 324: ...re 1 20 Nested Signature and Binders Creep 1 20 Booklet Creation 4 83 Border Erase 4 44 Bound Originals 4 39 Build Job 4 94 C C Clear Button 2 15 Calibration 1 12 Calling for Service 8 19 Cancel Butto...

Page 325: ...ange 1 7 Color Servers 1 18 Color Shift 4 69 Color Translation 1 8 Common Finishing Selections 4 27 Auto 4 27 Collated 4 27 Face Down 4 27 Face Up 4 27 Uncollated 4 27 Consumable Supplies 8 20 Control...

Page 326: ...onsumable Supplies 8 3 Digital Press Capabilities 7 4 Print Rates 7 5 Throughput 7 4 Tray Capacity 7 4 Digital Press Electrical Power Requirements 7 1 Power Consumption 7 1 Specifications 7 1 Digital...

Page 327: ...Jam Clearance 4 7 Specifications 7 6 Capacity 7 6 Dimensions 7 7 Document Feeding Method 7 6 Noise 7 7 Power Source 7 7 Sizes 7 6 Speed 7 7 Weight 7 7 Using the DADF 4 6 Duplex Printing 3 6 E Ecology...

Page 328: ...1 19 Additional Finishing Options 1 22 Binding Methods 1 21 Binding Preparation 1 20 Folding Techniques 1 19 Finishing Selections Common 4 27 Unique to device 4 27 First Print Out Time 7 1 Floor Space...

Page 329: ...nel 5 50 Electrical Environmental Requirements 5 51 Hints and Tips 5 54 Identifying the Parts 5 49 Jam Clearance 5 60 Loss of Power 5 65 Maintenance 5 62 Ordering and Loading Staples 5 61 Paper Guidel...

Page 330: ...Parts 2 34 Exit Module 2 37 Paper Path 2 36 Serial Number Label 2 34 Transport Module 2 35 Image Manipulation 1 13 Modifying the Color 1 13 Resizing an Image 1 13 Sharpening an Image 1 13 Image Qualit...

Page 331: ...per Path Jams 6 19 Transport Module Jam 6 16 Job Assembly Screen 4 93 Build Job 4 94 Proof Set 4 97 Job Details Button 2 17 2 18 Job List Screen 2 18 Job Monitor Screen 2 28 Job Status Button 2 13 2 1...

Page 332: ...tridge 8 4 Replacing the Fuser Web 8 15 High Capacity Stacker HCS 5 47 High Capacity Stacker Stapler HCSS 5 62 Cleaning the HCSS 5 62 Maintenance Safety xiii Manual Input 4 37 Map 4 55 Margin Shift 4...

Page 333: ...Output Considerations 1 14 2 Sided Output Settings 1 17 File Formats 1 17 Halo 1 15 Image Resolution 1 17 Jagged Edges 1 16 Knockout 1 16 Opacity 1 15 Overprint 1 16 Registration 1 14 Trapping 1 15 U...

Page 334: ...e 3 2 Paper Path in the Digital Press 2 36 Paper Sizes 3 5 Maximum 5 4 5 13 5 33 Minimum 5 4 Paper Specifications High Capacity Stacker HCS Acceptable Media Types 5 12 Special Notes 5 12 Paper Specifi...

Page 335: ...apacity Stacker Stapler HCSS 5 52 Pause Button 2 15 2 27 Photo 4 54 Poster 4 90 Power Loss Digital Press 2 8 High Capacity Stacker HCS 5 27 High Capacity Stacker Stapler HCSS 5 64 Second Feeder Module...

Page 336: ...ies 8 3 Resizing an Image 1 13 Review Button 2 14 2 24 Right Left Front Doors 2 4 S Safety Extra Low Voltage Approval xviii Safety Notices xi Sample Set High Capacity Stacker 5 35 Save Buttons 2 11 Sc...

Page 337: ...s 3 5 5 4 Text 4 53 Touch Screen 2 3 2 9 4 9 Message Area 2 9 4 9 Tabs Buttons Icons 4 10 Touch Screen Button Types and Functions 2 9 4 11 Touch Screen Button Types and Functions 4 11 Transfer Paper A...

Page 338: ...PERATOR MANUAL 9 16 INDEX W Warm up Time 7 1 Ways to Improve Color 1 9 White Border Edges on Copies 4 8 Scanner Adjustments 2 33 4 8 White Border Edges on Prints 2 33 Writing Style Conventions xxvii w...

Page 339: ......

Page 340: ...701P40233 June 2003 Xerox Corporation Global Knowledge and Language Services 780 Salt Road Webster New York 14580...

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