Watson-Marlow qdos 20 Instructions For Use Manual Download Page 178

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Connectors
Image

Description

Part number

Hydraulic connection pack, polypropylene compression fittings— Metric -

Set of four sizes: 6.3x11.5 mm, 10x16 mm, 9x12 mm, 5x8 mm for use with

WM Interface tubing

0M9.221H.P01

Hydraulic connection pack, pvdf compression fittings—Set of two sizes: 3/8''

x 1/4" and 1/2'' x 3/8''

0M9.001H.F20

Hydraulic connection pack, polypropylene barb/threaded fittings, 1/4 ” hose

barb, 3/8 ” hose barb, 1/4 ” BSP, 1/4 ” NPT

0M9.221H.P02

Hydraulic connection pack, PVDF barb/threaded fittings, 1/4 ” hose barb,

3/8 ” hose barb, 1/4 ” BSP, 1/4 ” NPT

0M9.221H.F02

Hydraulic connection pack, polypropylene, threaded fittings, 1/2 ” BSP (Only

for ReNu 20, ReNu 60, ReNu 120 and CWT pumpheads. Not available for

ReNu 30 pumpheads)
Note: Remove the standard seal before fitting this connector.

0M9.401H.P03

Hydraulic connection pack, polypropylene, threaded fittings, 1/2 ” NPT (Only

for ReNu 20, ReNu 60, ReNu 120 and CWT pumpheads. Not available for

ReNu 30 pumpheads)
Note: Remove the standard seal before fitting this connector.

0M9.401H.P04

Hydraulic connection pack, polypropylene, 1/2 ” hose barb

0M9.401H.P05

Hydraulic connection pack, PVDF, threaded fittings, 1/2 ” BSP (Only for ReNu

20, ReNu 60, ReNu 120 and CWT pumpheads. Not available for ReNu 30

pumpheads)
Note: Remove the standard seal before fitting this connector.

0M9.401H.F03

Hydraulic connection pack, PVDF, threaded fittings, 1/2 ” NPT (Only ReNu 20,

ReNu 60, ReNu 120 and CWT pumpheads. Not available for ReNu 30

pumpheads)
Note: Remove the standard seal before fitting this connector.

0M9.401H.F04

Hydraulic connection pack, PVDF, 1/2 ” hose barb

0M9.401H.F05

17 MAINTENANCE

178

Summary of Contents for qdos 20

Page 1: ...signation all model variants of l qdos 20 Pump l qdos 30 Pump l qdos 60 Pump l qdos 120 Pump l qdos CWT Pump INSTRUCTIONS FOR USE ORIGINAL INSTRUCTIONS Date of publication 30 June 2023 Version of publ...

Page 2: ...ifications without notice If the product is used in a manner which has not been specified in these instructions then the protection provided by the equipment may be impaired 1 2 Translation of the ori...

Page 3: ...1 Prohibited use 16 4 Safety 17 4 1 Safety symbols 18 4 1 1 Instructions for renewing safety symbols 18 4 2 Safety signals 18 4 2 1 Signals With risk of personal injury 19 4 2 2 Signals With risk of...

Page 4: ...uct still in original packaging 43 7 2 Product removed from original packaging 43 8 Unpacking your pump 44 8 1 Components supplied with your pump 45 8 2 Unpacking inspection and packaging disposal 46...

Page 5: ...otection 60 11 3 3 Electrical isolation 60 11 3 4 Power Cable wiring 60 11 3 5 Pre electrical installation checklist 61 11 3 6 Connecting to a DC power supply 61 11 4 Testing of electrical power and f...

Page 6: ...cifications 92 13 3 2 Control cable specification requirements 92 13 3 3 Relay module PCB layout 93 13 3 4 Relay module terminal connectors 93 13 3 5 Control cable installation 96 13 4 PROFIBUS connec...

Page 7: ...Manual PROFIBUS Universal and Universal only 129 15 2 PROFIBUS mode 146 15 2 1 Setting PROFIBUS mode 147 15 2 2 Assigning the PROFIBUS station address at the pump 148 15 2 3 PROFIBUS data exchange 149...

Page 8: ...LEDs Model Remote 175 17 Maintenance 176 17 1 Spare parts 177 17 2 Electrical maintenance 180 17 2 1 Drive maintenance 180 17 2 2 Replacement of power cable 180 17 2 3 Replacement of fuses 181 17 3 P...

Page 9: ...Potential of being wetted due to environment or spillage 207 19 2 3 Scenario 3 Potential of being wetted due to operating the pumphead to the point of failure 208 20 Product specification and equipmen...

Page 10: ...20 8 3 qdos CWT fitted with CWT pumphead 225 20 9 Compliance and certification 226 20 9 1 Compliance markings on the product 226 20 10 Product certification 226 20 11 Standards 231 20 11 1 Standards A...

Page 11: ...2 Introduction to the document 2 1 User groups 12 2 2 Information types 12 2 3 Terminology 13 2 4 Trademarks 13 2 5 Acronyms 14 2 INTRODUCTION TO THE DOCUMENT 11...

Page 12: ...format Glossary definitions Words in bold are defined in the glossary Model variations These instructions cover multiple models Where instructions apply only to specific models brackets are used Selec...

Page 13: ...ide CWT CWT refers to a range of pumpheads with an element inside 2 4 Trademarks l Watson Marlow Qdos ReNU and CWT are registered trademarks of Watson Marlow Limited l ReNu and CWT are registered trad...

Page 14: ...PA Polyamide PA6 Nylon 6 PC Polycarbonate PEEK Polyether ether ketone PFPE Perfluoropolyether POM Polyoxymethylene PP Polypropylene PPE Personal Protective Equipment PPS Polyphenylene sulfide PS Polys...

Page 15: ...3 Introduction Product 3 1 General description 16 3 2 Intended use 16 3 2 1 Prohibited use 16 3 INTRODUCTION PRODUCT 15...

Page 16: ...controlled movement of fluid in ordinary safe locations except those fluids or applications listed for prohibited use 3 2 1 Prohibited use l Environments that require explosion proof certification l W...

Page 17: ...t to a specific task is provided when relevant to the task 4 1 Safety symbols 18 4 1 1 Instructions for renewing safety symbols 18 4 2 Safety signals 18 4 2 1 Signals With risk of personal injury 19 4...

Page 18: ...cal shock exists Rotating parts either symbol Either of these symbols indicate rotating parts which should not be touched without following a safety instruction Risk of explosion This symbol indicates...

Page 19: ...CAUTION signal word indicates a hazard Risk of minor or moderate injury exists if hazard not avoided Equipment or property damage may also occur A safety symbol indicates a hazard with personal injur...

Page 20: ...c tasks 1 Safety glasses 2 Safety boots 3 Gloves chemically compatible with the chemicals being pumped A risk assessment by a responsible person must be undertaken to identify l Suitability of PPE for...

Page 21: ...rrangement 24 5 1 3 Pumphead Variations 25 5 1 4 Pumphead General arrangement 27 5 1 5 Pumphead General arrangement of connections 28 5 1 6 Food applications 29 5 2 Accessories 30 5 3 Product labels 3...

Page 22: ...5 1 Pump models A qdos pump is a combination of two main components a Drive and a Pumphead 5 PRODUCT OVERVIEW 22...

Page 23: ...Universal For manual control For remote control For PROFIBUS control For analog control For analog control Universal and Universal Control model variant Universal and Universal control models are ava...

Page 24: ...available on Remote model 6 Relay module Model option Universal Universal 7 Control cable connections Standard pump not relay module variant 8 Power cable Not detachable 9 Pressure sensor connection 3...

Page 25: ...e General purpose with great chemical compatibility across a range of applications ReNu PU Optimised for oil based polymers and aliphatic hydrocarbons CWT EPDM Extended consumable life with great chem...

Page 26: ...psi qdos 30 ReNu 30 SEBS 7 Bar 100 psi ReNu 30 Santoprene 4 Bar 60 psi qdos 60 ReNu 60 Santoprene 7 Bar 100 psi ReNu 60 SEBS 4 Bar 60 psi ReNu 60 PU 5 Bar 70 psi qdos 120 ReNu 120 Santoprene 4 Bar 60...

Page 27: ...path 2 Discharge hydraulic connector Pumphead fluid path 3 Discharge interface tubing optional accessory Pumphead fluid path 4 Pumphead inlet head port Pumphead fluid path 5 Inlet hydraulic connector...

Page 28: ...the pumphead connections are shown below The exact arrangement will vary with model 1 2 3 4 1 Pumphead head port Pumphead fluid path 2 Pumphead to hydraulic connector seal Pumphead fluid path 3 Hydra...

Page 29: ...ed use Infant formula and human milk ReNu 20 PU ReNu 20 30 6 60 ReNu 30 6 60 120 CWT 30 EPDM Fluid path items EC1935 2004 FDA Regulation 21 CFR Interface tubing PE and PVC Hydraulic connection hose ba...

Page 30: ...pumphead to the fluid path compression hose barb threaded Interface tubing for fluid connection between the pump and process P V C P o l y e t h y l e n e Further information such as part numbers for...

Page 31: ...wer supply model nameplate 12 24 V DC power supply model nameplate 1 Manufacturer details 2 Product code 3 Product name 4 Serial number 5 Compliance symbols 6 Safety symbols 7 Earth symbol AC Power su...

Page 32: ...Right E European 3 qdos 60 7 EPDM 4 Universal U UK 4 qdos 120 8 SEBS 5 Universal K Australia 5 qdos CWT 7 PROFIBUS R Argentina Universal and Universal models L Open collector outputs 5 24V DC inputs...

Page 33: ...29 7 93 55 55 333 460 5 30 7 29 qdos 30 ReNu 30 Santoprene ReNu 30 SEBS 125 125 500 500 7 93 7 93 125 125 500 500 7 93 7 93 qdos 60 ReNu 60 Santoprene ReNu 60 SEBS ReNu 60 PU 125 125 125 1000 1000 100...

Page 34: ...eads 40 C 104 F Santoprene pumpheads 45 C 113 F PU pumpheads 45 C 113 F Environment Indoor and limited outdoor 10 Ingress protection IP66 NEMA4X NEMA 250 11 NOTE9 Chemical compatibility is dependent o...

Page 35: ...6 8 40 mm 1 6 140 mm 5 5 10 mm 0 4 Qdos 120 234 mm 9 2 214 mm 8 4 104 8 mm 4 1 266 mm 10 5 43 mm 1 7 173 mm 6 8 40 mm 1 6 140 mm 5 5 10 mm 0 4 Qdos CWT 234 mm 9 2 214 mm 8 4 117 9 mm 4 6 290 9 mm 11...

Page 36: ...ontrol model and operating mode of the pump This information is summarised in the table below Control methods Manual PROFIBUS Universal Universal Remote Manual speed adjustment range 3333 1 Qdos 20 50...

Page 37: ...very Leak detection 3 5 88 9mm colour TFT display LED Pump status icons Control methods 14 Manual Remote PROFIBUS Universal Universal Input Output Options L L L or R L or R Manual control capability 4...

Page 38: ...eedback Flow calibration function Hours run Revolution counter Leak detection Low fluid level alarm Diagnostic feedback NOTE14 The L and R in the table above refer to the Universal and Universal Contr...

Page 39: ...function Perform the function displayed directly above the function key 6 Left hand function Perform the function displayed directly above the function key 7 MAX This key will run the pump at maximum...

Page 40: ...6 Storage 6 1 Storage conditions 41 6 2 Shelf life 41 6 STORAGE 40...

Page 41: ...4 F to 158 F l Indoors l Not in direct sunlight 6 2 Shelf life Store pumphead in original packaging until ready for use Pumphead type Shelf life 16 ReNu 2 years CWT 3 years NOTE16 The pumphead shelf l...

Page 42: ...7 Lifting and carrying 7 1 Product still in original packaging 43 7 2 Product removed from original packaging 43 7 LIFTING AND CARRYING 42...

Page 43: ...h and safety procedures keeping the product upright at all times 7 2 Product removed from original packaging If the product has been removed from its original packaging or when following the unpacking...

Page 44: ...8 Unpacking your pump 8 1 Components supplied with your pump 45 8 2 Unpacking inspection and packaging disposal 46 8 UNPACKING YOUR PUMP 44...

Page 45: ...rt seals are pre fitted in pumpheads qdos 30 all pumpheads also comes with 2 x EPDM seals optional not fitted 5 Power cable Plug type varies with geographical model no plug on 12 24 models 6 Hydraulic...

Page 46: ...e barb 1 2 hose barb NOTE17 Imperial compression fittings are only suppled with qdos pumps with a US plug option product code ending in an A 8 2 Unpacking inspection and packaging disposal Procedure 1...

Page 47: ...ng 5 Installation Part 5 Setting the pump up general 6 Installation Part 6 Setting the pump up specific control system Follow the installation in the order above This is to ensure the pump l Cannot to...

Page 48: ...49 10 2 1 Environmental and operating conditions 49 10 2 2 Area around the product not enclosed 50 10 3 Mounting 51 10 3 1 Surface and orientation 51 10 3 2 Anchorage bolting down the pump 53 10 4 HM...

Page 49: ...r use in the following environment and operating conditions Ambient temperature range 4 C to 45 C 39 2 F to 113 F Humidity non condensing 80 up to 31 C 88 F decreasing linearly to 50 at 40 C 104 F Max...

Page 50: ...B User to define User to define The minimum clearance is based on the l Bend radius of users cables l Room to install and remove control cables for Relay Module optioned pumps C 25mm Additional cleara...

Page 51: ...10 3 Mounting 10 3 1 Surface and orientation The pump must be installed as follows in accordance with the illustrations and explanations table below 10 INSTALLATION PART 1 PHYSICAL 51...

Page 52: ...ch a plinth suitable to l Ensure that the fluid path inlet connections has adequate space to be installed and removed l Ensure the pump is at a comfortable height for operation 3 Rated to support full...

Page 53: ...10 3 2 Anchorage bolting down the pump Dimension Measurement A 214 mm 8 4 B 173 mm 6 8 C 40 mm 1 6 D 140 mm 5 5 E 10 mm 0 4 10 INSTALLATION PART 1 PHYSICAL 53...

Page 54: ...2 Press the frame of the HMI cover onto the pump casing surrounding the HMI 3 Check the HMI cover flap lifts up and down freely without loosening the frame of the HMI cover 10 5 Other accessories The...

Page 55: ...onnect to AC Power supply 58 11 2 7 Earth continuity testing using the earth bond test point 59 11 3 Direct current DC power 59 11 3 1 Power specification requirements 59 11 3 2 Overcurrent protection...

Page 56: ...on specific to your model 1 2 11 2 Alternating current AC power 11 2 1 Power specification requirements Only connect to an earthed single phase power supply which meets the specification in the table...

Page 57: ...the pump at a Watson Marlow service centre WARNING The power plug is not IP66 rated Install plug in IP66 rated enclosure when using pump in applications requiring IP66 rating Country Cable specificat...

Page 58: ...uld not yet be installed l Ensure then pump has been physically installed in accordance with 10 Installation Part 1 Physical on page 48 l Ensure the power cable is not damaged l Ensure that the suppli...

Page 59: ...inuity test using the motor shaft instead of the earth bond test point as high current will damage the motor bearings Always use the earth bond test point to perform earth continuity testing 11 3 Dire...

Page 60: ...er cable specification The power cable is non detachable or user replaceable If the cable becomes damaged contact your Watson Marlow representative to discuss the repair of the pump at a Watson Marlow...

Page 61: ...upply 1 Carry out the pre installation checks in the previous procedure 2 Connect to DC power supply via the pre fitted M8 Ring terminals l Connect the red wire to positive l Connect the black wire to...

Page 62: ...d for the first time 65 12 3 1 First time pumphead installation qdos ReNu 30 all models variants 66 12 3 2 First time pumphead installation qdos ReNu 20 60 120 and qdos CWT all models variants 70 12 4...

Page 63: ...re leak or otherwise fail l The fluid path pipework or ancillary device rupture leak or otherwise fail l The drive fails Install an overpressure safety device which can automatically activate in an ov...

Page 64: ...in the event of any of the following l Leaks from the pumphead or fluid path l Pumphead or fluid path failure l Wear of the pumphead components Valves must be opened before the pump starts and closed...

Page 65: ...system in accordance with 12 1 Fluid path system requirements on page 63 Do not fit valve on drain port of pumphead If there is a problem with any of the above do not carry on with the fluid path ins...

Page 66: ...ted 2 If not fitted remove the venting screw from the pumphead package and install the screw with a flat blade screwdriver into the location illustrated in the image above 3 If the venting screw is no...

Page 67: ...tightened with a tool Using a tool may result in breakage Always tighten or loosen the clamps by hand Procedure 2 Hold the pumphead with the arrow pointing upwards 3 Align pumphead with pump drive sha...

Page 68: ...elect display language of all on screen text Procedure 1 Use keys to highlight required language 2 SELECT to choose Procedure 3 CONFIRM to continue Procedure 4 To change your selection REJECT 5 Select...

Page 69: ...ntinue Procedure 3 To change selection REJECT 4 Press START and run pumphead for a few revolutions 5 Stop pump 6 Check the clamps are correctly locked in position If not Isolate the pump from the elec...

Page 70: ...nstallation of the pumphead you must set the pressure valve in the pumphead to ensure the leak detector will function correctly at all process pressures Follow the procedure below Procedure 1 Turn pre...

Page 71: ...signed to be loosened or tightened by hand Procedure 2 Hold the pumphead with the arrow pointing upwards 3 Align pumphead with pump drive shaft and slide into position on pump housing 4 Rotate pumphea...

Page 72: ...elect display language of all on screen text Procedure 1 Use keys to highlight required language 2 SELECT to choose Procedure 3 CONFIRM to continue Procedure 4 To change your selection REJECT 5 Select...

Page 73: ...ection REJECT 4 Press START and run pumphead for a few revolutions 5 Stop pump 6 Isolate the pump from the electrical power supply 7 Check the locking lever is still correctly locked in position If no...

Page 74: ...1 Check the seals in the pumphead ports l Step 2 Choose the connector type to be used l Step 3 Follow the procedure for the connector type l Step 4 Connect the pumphead safety overflow If the pumphead...

Page 75: ...n replace the two FKM Viton seals fitted as standard in qdos 30 pumphead with the supplied EPDM1 seals using the procedure below Procedure 1 Remove FKM seals 1a from pumphead ports 1 2 Fit EPDM 1b sea...

Page 76: ...ch connectors l 0M9 401H P03 l 0M9 401H P04 l 0M9 401H F03 l 0M9 401H F04 Qdos 20 60 120 and CWT are pre installed with seal material as illustrated by 1a in the image below depending upon the pumphea...

Page 77: ...used There are 3 main types of hydraulic connector Hose barb Threaded fitting Compression Fittings The selection of the connector for the application is based upon l Type of connection required l Siz...

Page 78: ...tric compression fittings 6 3x11 5 mm 10x16 mm 9x12 mm 5x8 mm Barb threaded fittings 1 4 hose barb 3 8 hose barb 1 4 BSP 1 4 NPT Threaded fittings 1 2 BSP 1 2 NPT Hose barb 1 2 hose barb PVDF Imperial...

Page 79: ...tors Procedure 1 Ensure the pump is electrically isolated 2 Detach desired hose barb from hydraulic connector pack 3 Place connection collar over hose barb and place on top of the pumphead seal 4 Plac...

Page 80: ...onnector into fluid port 3 Tighten connection collar onto pumphead by hand while holding the threaded connector with a tool see table below Threaded connector Tool Figure reference 1 4 BSPT 14 mm span...

Page 81: ...nly use Watson Marlow interface tubing with Watson Marlow compression fittings Procedure 2 Detach desired compression fitting from hydraulic connector pack 3 Cut end of tubing so that it is square As...

Page 82: ...ing to hold the tube against back face of cone slide compression ring and connection collar back down tube on top of pumphead head port seal and tighten onto the pump head As illustrated in the images...

Page 83: ...id and lubricant Do not block safety overflow of ReNu CWT pumphead Do not fit a valve to the ReNu CWT pumphead The safety overflow must be allowed to flow away from the pump into a system which is des...

Page 84: ...dule specifications 92 13 3 2 Control cable specification requirements 92 13 3 3 Relay module PCB layout 93 13 3 4 Relay module terminal connectors 93 13 3 5 Control cable installation 96 13 4 PROFIBU...

Page 85: ...nd wiring The set up of the control system is provided in the next installation section 15 Installation Part 6 Setting up the pump control settings on page 117 Refer to the correct control connection...

Page 86: ...stem for the Remote model and Standard Universal Universal models is via input and output connections on the front of pump as illustrated in the image below 1 Input connection 2 Output connection Spec...

Page 87: ...enced to pin 4 Alternatively connect pin 5 of the output to this pin via normally open switch White 3 4 20 mA 250 input impedance 40 mA max current 250 load resistance 40 mA max current Referenced to...

Page 88: ...eded 13 2 1 3 1 Remote stop User configurable input via control settings menu Default Apply voltage signal to STOP pump in all operating modes Status Range M12 input connector STOP 5 V to 24 V default...

Page 89: ...Output connection 13 2 1 4 1 Output connection pin assignments 1 2 3 4 5 Pin No Function Specification Referenced to Output lead colour 1 Run status output Output 2 Open collector output uncommitted...

Page 90: ...trap the control and electrical power supply cable together Do not apply mains power voltages to the terminals The 5 24V voltage range must not be exceeded pull up resistor Only applies to Pin 1 and P...

Page 91: ...e generated by system errors or leak detection Run Status Output Pin 1 Output 2 This example requires external 24 V power for control If connecting to a PLC 24 V is usually available This output chang...

Page 92: ...er ingress rating IP66 NEMA 4X Cable gland rating IP66 NEMA 4X 13 3 2 Control cable specification requirements Cable section profile Circular Outside diameter to ensure ingress rating 9 5 12 mm Cable...

Page 93: ...und are not galvanically isolated The installer should check if external signal isolation is required 13 3 4 Relay module terminal connectors General Alarm output J2 RLY1 Connect the output device to...

Page 94: ...stop or contact input J8 24 V logic input Contact stop input If Analog 4 20 mA mode is selected then terminal J8 will be configured as a remote stop automatically If Contact mode is selected then the...

Page 95: ...set speed will be proportional or inversely proportional to the analog input 4 20 mA circuit impedance 250 Max current 40 mA 2 GND 1 I P 2 1 See also 15 1 6 Control settings 4 20 mA Output Universal m...

Page 96: ...cessed channel on drive housing 4 Unscrew sealing plugs from relay module cover using 21 mm spanner 5 Fit new sealing washer onto supplied NPT cable gland 6 Screw supplied NPT cable gland with new sea...

Page 97: ...nal button to clamp wire 16 Prepare the cable screen s by twisting a suitable length The twisted length s shall ideally be sleeved to prevent shorting 17 Secure the end of the cable screen to the Fast...

Page 98: ...the pump as illustrated by the image below PROFIBUS connector location PROFIBUS connection specifications l Female M12 connectors l Five pole l IP66 rated l Transmission speed Product certified up to...

Page 99: ...ions including master slaves and repeaters are possible Both cable ends must be fitted with terminating resistor M12 socket provided for PROFIBUS installation are IP66 rated To maintain IP66 rated sys...

Page 100: ...it rate Kbit s Max length of type A bus cable m 1500 200 500 400 187 5 1000 93 75 1200 19 2 1200 9 6 1200 13 5 Pressure sensor control connection Models PROFIBUS Universal Universal PROFIBUS Universal...

Page 101: ...GENERAL SETTINGS Flow units 104 14 1 3 GENERAL SETTINGS Asset number 105 14 1 4 GENERAL SETTINGS Pump label 107 14 1 5 GENERAL SETTINGS Language 109 14 2 Security settings Models Manual PROFIBUS Unive...

Page 102: ...y preference Asset number User defined 10 digit alphanumeric number accessed via Help screen Pump label User defined 20 digit alphanumeric label displayed on home screen header bar Language Set displa...

Page 103: ...re power loss will be remembered Pulses received during power loss will be lost Procedure 1 Press ENABLE DISABLE to toggle Auto Restart on off The symbol will be displayed in the top right corner when...

Page 104: ...TINGS Flow units Set displayed Flow units for all pump display Procedure 1 Use the keys to highlight preferred flow unit 2 SELECT to store preference 14 INSTALLATION PART 5 SETTING UP THE PUMP GENERAL...

Page 105: ...SELECT 3 Use keys to highlight characters for editing Available characters 0 9 A Z and SPACE NOTE37 Any previously defined asset number will be displayed on screen to allow editing Procedure 4 Choose...

Page 106: ...Procedure 5 Choose FINISH to save entry and return to GENERAL SETTINGS menu 14 INSTALLATION PART 5 SETTING UP THE PUMP GENERAL AND SECURITY 106...

Page 107: ...bel option 2 SELECT 3 Use keys to highlight characters for editing Available characters 0 9 A Z and SPACE NOTE38 Any previously defined pump label will be displayed on screen to allow editing WATSON M...

Page 108: ...edure 4 Choose NEXT PREVIOUS to edit next previous character Procedure 5 Choose FINISH to save entry and return to general settings menu 14 INSTALLATION PART 5 SETTING UP THE PUMP GENERAL AND SECURITY...

Page 109: ...nguage To define edit display language Procedure 1 Highlight Language option 2 SELECT 3 Stop pump Procedure 4 Use keys to highlight required language 5 SELECT 14 INSTALLATION PART 5 SETTING UP THE PUM...

Page 110: ...e 6 CONFIRM to continue All display text will appear in chosen language To cancel Procedure 7 REJECT to return to the language choice screen 14 INSTALLATION PART 5 SETTING UP THE PUMP GENERAL AND SECU...

Page 111: ...seconds of inactivity PIN protection When active PIN protection will request a PIN before allowing any change of operating mode settings or entry to the menu To change view edit pump security settings...

Page 112: ...symbol displays Procedure 3 Padlock icon displays on home screen to indicate Auto Keypad Lock activated When Auto Keypad Lock enabled a message displays if any key is pressed 39 NOTE39 STOP and BACKL...

Page 113: ...dure 1 Simultaneously press two unlock keys together To disable the Auto keypad lock Procedure 1 Highlight Auto Keypad Lock option 2 DISABLE Status symbol displays 14 INSTALLATION PART 5 SETTING UP TH...

Page 114: ...Procedure 1 Highlight PIN Protection option 2 ACTIVATE Status symbol displays Deactivate PIN protection Procedure 1 Highlight PIN Protection option 2 DEACTIVATE Status symbol displays Define four digi...

Page 115: ...dure 3 After selecting fourth digit press ENTER Procedure 4 Check number entered is correct then CONFIRM or CHANGE to return to PIN Entry 14 INSTALLATION PART 5 SETTING UP THE PUMP GENERAL AND SECURIT...

Page 116: ...Pressing HOME or MODE key at any time before confirming PIN will abort process Forgotten PIN Contact Watson Marlow for PIN reset instruction 14 INSTALLATION PART 5 SETTING UP THE PUMP GENERAL AND SEC...

Page 117: ...ontrol settings Pumphead selection 129 15 1 9 Change mode Manual PROFIBUS Universal and Universal only 129 15 2 PROFIBUS mode 146 15 2 1 Setting PROFIBUS mode 147 15 2 2 Assigning the PROFIBUS station...

Page 118: ...A Output Universal model only Choose full scale 4 20 mA input or match input scaling to your 4 20mA input Configure start stop input Define how input signal affects run status of pump or disable remot...

Page 119: ...eNu 20 To reduce maximum speed limit Procedure 1 Highlight Speed Limit Option 2 SELECT 3 Use keys to adjust values 4 Choose SAVE to store new value NOTE40 This speed limit will be applied to all opera...

Page 120: ...ated 4 20 mA user_max_flow recalibrated 15 1 2 Control settings Reset run hours To zero run hours counter Procedure 1 Highlight Reset Run Hours option 2 SELECT 3 Choose RESET To view run hours counter...

Page 121: ...Procedure 1 Choose Info from HOME screen 15 1 4 Control settings Invert alarm logic Universal model To invert alarm logic Procedure 1 Highlight Invert Alarm Logic option 2 SELECT 3 Choose ENABLE Defa...

Page 122: ...t Configure Outputs option 2 SELECT 3 Use keys to highlight required option 4 SELECT Choose pump status of chosen option Procedure 5 Use keys to highlight required option Tick symbol indicates current...

Page 123: ...hosen output Procedure 7 Use keys to highlight required option 8 SELECT To store reject settings Procedure 7 Choose SELECT to program output or EXIT to cancel 15 INSTALLATION PART 6 SETTING UP THE PUM...

Page 124: ...mA Output Universal model only To configure 4 20 mA output response Procedure 1 Highlight Configure Outputs option 2 SELECT 3 Use keys to highlight 4 20mA 4 SELECT 15 INSTALLATION PART 6 SETTING UP T...

Page 125: ...Maximum rpm 4 mA 20 mA Match Input Scale 4 20 mA output will scale to same range as 4 20 mA input Example If the 4 20 mA input has been scaled to provide 4 mA 0 rpm and 20 mA 20 rpm then an input of 1...

Page 126: ...Stop input To configure 4 20 mA output response Procedure 1 Highlight Configure Start Stop Input option 2 SELECT Procedure 3 Highlight Configure Start Stop Input option 4 SELECT 15 INSTALLATION PART...

Page 127: ...6 SELECT NOTE41 Low stop input recommended pump will stop if input signal lost Disable remote automatic control at pump Procedure 1 Highlight Configure Disable Input option 2 SELECT 15 INSTALLATION PA...

Page 128: ...to 42 43 2 SELECT NOTE42 Only disables remote stop in manual mode Remote stop cannot be disabled in analog mode NOTE43 Pump will not accept remote control until remote automatic control is re enabled...

Page 129: ...Remote model does not feature selectable modes Change mode overview Manual default Allows control via Start Stop buttons Flow calibration Recalibration function to maintain accuracy Analog 4 20mA Univ...

Page 130: ...o access the CHANGE MODE menu Procedure 1 Press MODE key or Choose Mode Menu from MAIN MENU Procedure 2 Use the keys to highlight options 15 INSTALLATION PART 6 SETTING UP THE PUMP CONTROL SETTINGS 13...

Page 131: ...r changing pumphead l After changing process fluid l After changing any connecting pipework l Periodically to maintain accuracy This pump displays flow rate in ml min To calibrate pump flow Procedure...

Page 132: ...r maximum flow rate limit 4 ENTER 5 Press START to begin pumping a volume of fluid for calibration Procedure 5 Press STOP to stop pumping fluid for the calibration 15 INSTALLATION PART 6 SETTING UP TH...

Page 133: ...eys enter the actual volume of fluid pumped Procedure 7 Pump now calibrated 8 ACCEPT or RECALIBRATE to repeat procedure Procedure 9 Press HOME or MODE to abort 15 INSTALLATION PART 6 SETTING UP THE PU...

Page 134: ...ntrolled via external positive voltage pulse received by pump l Delivers a user defined dose volume when the START key is pressed l Turned off by default Enable Contact mode Procedure 1 SETTINGS 2 Ena...

Page 135: ...aken to complete each dose Contact memory Determines pump behaviour in response to pulses received while a dose is in progress l Ignore pump will not store pulses l Add pulses received during dosing w...

Page 136: ...Procedure 4 The contact mode home screen will be displayed Home screen displays l Contact dose l Flow rate l Dose time remaining for dose in progress Dose time only displayed on screen when dose time...

Page 137: ...operate at very low speeds Analog 4 20 mA mode allows accurate metering of chemicals Usually a better solution than dosing at intervals 15 1 9 2 3 Calibrate the pump for 4 20 mA control Universal only...

Page 138: ...nter value using keys Or l INPUT method Apply current signals electrically to analog input Setting a high signal Procedure 5 MANUAL Enter value using keys INPUT Send high signal input to pump 15 INSTA...

Page 139: ...l Press ACCEPT to set signal input Or l CANCEL to return to previous screen Setting high flow calibration Procedure 7 Use keys to scroll to choose flow rate l Select SET FLOW Or l Or BACK to return to...

Page 140: ...pump If range between low and high signal is less than 1 5 mA error message displayed Procedure 9 ACCEPT option displays when low 4 20 mA signal is within tolerance ACCEPT to set signal input Or CANCE...

Page 141: ...T FLOW Or l BACK to return to previous screen When all settings entered the calibration confirmation screen is displayed Procedure l CONTINUE to start in proportional mode Or l MANUAL to continue in m...

Page 142: ...as shown in graph below l Rate of flow can be proportional or inversely proportional to analog mA input Flowrate A B mA Figure 3 The default mA rpm values stored in the pump Table 38 Key to Figure 3...

Page 143: ...2 Use keys to scroll to Analog 4 20 mA 3 SELECT With Analog 4 20 mA mode enabled Procedure l Current signal received by pump displayed on HOME screen l Press INFO key to display more information 15 I...

Page 144: ...using a multiplication factor To select Analog 4 20 mA mode Procedure 1 Press from HOME screen to access scaling factor 2 Use keys to enter multiplication factor l 1 00 will not alter 4 20 mA profile...

Page 145: ...20 mA profile is linear relationship where y mx c the scaling factor alters gradient m l Speed limit function in control settings will also scale analog signal l Difference between scaling factor and...

Page 146: ...provides instructions on how to l Enable PROFIBUS mode l Configure PROFIBUS communication settings l Detailed information for PROFIBUS parameters NOTE48 Data in this section is provided as reference...

Page 147: ...To select PROFIBUS mode Procedure 1 Press MODE key 2 Use keys to scroll to PROFIBUS 3 SELECT If PROFIBUS not enabled Procedure 4 Pump will prompt to CONFIRM to enable PROFIBUS PROFIBUS home screen sho...

Page 148: ...he PROFIBUS station address at the pump Station address l Set from PROFIBUS settings l Cannot be automatically assigned by master To select PROFIBUS mode Procedure 1 Press MODE key 2 Use keys to highl...

Page 149: ...le disable PROFIBUS Communication Procedure 6 Use keys to enable disable PROFIBUS communication 7 FINISH store choice 15 2 3 PROFIBUS data exchange PROFIBUS data exchange Default address 126 PROFIBUS...

Page 150: ...meter Min Max Speeds 1 Enabled 5 Enable Fieldbus master to set Flow Calibration 1 Enabled 6 Not used 7 Fluid Level Reset 8 15 Reserved 15 2 5 Pumphead Speed Setpoint Speed setpoint is 16 bit unsigned...

Page 151: ...Byte 21 22 23 24 High pressure alarm 32 bit Byte 25 26 27 28 Low pressure alarm Status Word Bit Description 0 Motor running 1 Running 1 Global Error Flag 1 Error 2 Fieldbus Control 1 Enabled 3 Reserve...

Page 152: ...using bit 2 of control word l Motor relates to motor inside pump before gearbox ratio l Number of pumphead revolutions obtained by dividing number of motor revolutions by gearbox ratio of 29 55 Table...

Page 153: ...to differences of handling data between suppliers of master devices 1 The GSD file filename WAMA0E7D GSD 2 3 4 5 6 Watson Marlow Bredel Pumps 7 Bickland Water Road 8 Falmouth 9 Cornwall 10 TR11 4RU 11...

Page 154: ...Implementation_Type VPC3 S 56 Info_Text PROFICHIP PROFIBUS DPV0 slave Watson Marlow Qdos 57 Bitmap_Device WAMA_1N 58 Freeze_Mode_supp 1 59 Sync_Mode_supp 1 60 Fail_Safe 1 61 Auto_Baud_supp 1 62 Set_Sl...

Page 155: ...fault 0xB1 Device related 0x11 Leak detected 0xB2 Device related 0x12 Fluid level alert 0xB3 Device related 0x15 Reserved 0xA6 Reserved Setpoint out of range high 0xA7 Upper limit exceeded Setpoint o...

Page 156: ...bit Byte 5 Max Speed High byte of 16 bit unsigned 8 bit Byte 6 Max Speed Low byte of 16 bit unsigned 8 bit Byte 7 Fail Safe 8 bit Byte 8 Fail Safe Speed Low byte of 16 bit unsigned 8 bit Byte 9 Fail...

Page 157: ...ault fail safe behaviour stops pump Hex Description 0x00 The pump will stop 0x01 Continue driving using last demanded speed 0x02 Continue driving using fail safe speed 0x03 0x07 Reserved 15 2 11 3Fail...

Page 158: ...e described below Master Slave communications sequence Power On Reset Power ON reset of Master or Slave Parameterisation Download of parameters into the field device selected during configuration by t...

Page 159: ...the fail safe function within the PROFIBUS GSD file see 15 2 8 PROFIBUS GSD file on page 153 The MODE button gives access to the PROFIBUS settings and the station address When menus are accessed the p...

Page 160: ...iversal 163 16 4 2 Understanding and using menus and modes 164 16 4 3 Using the fluid level monitor Models Manual PROFIBUS Universal and Universal 166 16 4 4 Using fluid recovery manual operation Manu...

Page 161: ...from any connection with the pump stationary l Ensure a fluid isolation valve on inlet and discharge is fitted and working l Ensure overpressure protection is fitted and working correctly l Ensure th...

Page 162: ...e control system Analog PROFIBUS or Contact mode or because of the auto restart feature start up following a power cut being enabled This expected behaviour is indicated as a warning on the screen usi...

Page 163: ...run the pump dry for extended periods 16 4 Pump operation Models Manual PROFIBUS Universal Universal 16 4 1 Switching pump on in subsequent power cycles Models Manual PROFIBUS Universal and Universal...

Page 164: ...6 4 2 1 Main menu Models Manual PROFIBUS Universal and Universal To access MAIN MENU Procedure 1 Choose MENU a From HOME screen b From INFO screen Procedure 2 Use the keys to highlight available optio...

Page 165: ...g 4 20mA In this mode the pump speed is controlled by the Analog signal Contact All Universal and Universal models In this operating mode the pump will meter a specific dose of fluid when an external...

Page 166: ...d level of fluid is reached Warning an operator to change refill fluid supply container l When fluid level is estimated at zero pump will stop l Fluid level monitor accuracy will improve with regular...

Page 167: ...e 1 Enable level monitor will already be highlighted 2 ENABLE Fluid volume level will display on HOME screen Procedure 3 Choose DISABLE to deactivate the fluid level monitor Fluid volume level will no...

Page 168: ...re Procedure 4 Choose Fluid Volume Unit 5 Use key to toggle US GALLONS or LITRES To configure the level monitor Procedure 6 Choose Configure Level Monitor 7 SELECT 8 Use keys to enter maximum volume o...

Page 169: ...Procedure 9 NEXT 10 Use keys to set Alert Level Procedure 11 SELECT to return to FLUID LEVEL SETTINGS 16 OPERATION 169...

Page 170: ...Using fluid recovery manual operation Manual PROFIBUS Universal and Universal only In this operating mode the pump can manually be operated in reverse for short periods to recover fluid chemicals pump...

Page 171: ...reversed to recover fluid Press STOP PUMP Procedure An instruction is now displayed There is a warning to ensure that your system design permits reverse flow If the flow path has unidirectional valves...

Page 172: ...e pump in reverse and recover fluid The screen below will be displayed whilst RECOVER is held down As fluid is recovered the volume recovered and time elapsed will increase Procedure 4 Release RECOVER...

Page 173: ...hould not be used for bulk fluid transfer 16 4 5 1 Universal and Universal models To run pump in reverse and recover fluid automatically in analog 4 20 mA mode Procedure 1 Press MODE key 2 Use keys to...

Page 174: ...24 V to pin 5 of pump input l Pump will operate at reversed set speed proportional to 4 20 mA input applied to pin 3 l Operating method allows for fluid recovery from delivery line 16 5 Pump status ov...

Page 175: ...escription of the icons and definition of each error state is provided in the table below Status LEDs Status 4 20 mA Running Remote stop Change pumphead 4 20 mA signal Power on On 4 20 mA in range On...

Page 176: ...nce 180 17 2 2 Replacement of power cable 180 17 2 3 Replacement of fuses 181 17 3 Pumphead maintenance 181 17 3 1 Life of pumphead 181 17 3 2 Replacement of pumphead Model qdos 30 All variants 181 17...

Page 177: ...ead PFPE lubricant qdos30 0M3 2200 PFP qdos60 0M3 3200 PFP qdos120 0M3 4200 PFP ReNu SEBS pumphead PFPE lubricant qdos20 0M3 1800 PFP qdos30 0M3 2800 PFP qdos60 0M3 3800 PFP ReNu PU pumphead PFPE Lubr...

Page 178: ...0 pumpheads Note Remove the standard seal before fitting this connector 0M9 401H P03 Hydraulic connection pack polypropylene threaded fittings 1 2 NPT Only for ReNu 20 ReNu 60 ReNu 120 and CWT pumphea...

Page 179: ...standards 0M9 221R D00 ReNu 20 ReNu 60 ReNu 120 and CWT Santoprene head port seals 0M9 001R M00 ReNu 20 ReNu 60 SEBS head port seal 0M9 001R B00 ReNu 20 ReNu 60 PU head port seal 0M9 001R A00 Tubing...

Page 180: ...trical maintenance 17 2 1 Drive maintenance There are no replaceable or serviceable parts within the drive If the pump drive is damaged remove the pump from service and contact your Watson Marlow repr...

Page 181: ...owing are an indication of pumphead which is near its end of life l The flowrate drops from its normal rate of flow which is otherwise unexplained i e not due to a change in fluid viscosity or inlet p...

Page 182: ...ation s procedure 4 Remove the inlet and discharge fluid path connections pumphead protecting the pump from any process fluid spillages by unscrewing the connection collars and gently pulling the conn...

Page 183: ...phead from the retaining clamps by carefully detaching the pumphead from the pump housing and rotating it in an anti clockwise direction by approximately 15 Procedure 7 Remove the pumphead from the pu...

Page 184: ...regulations for contaminated items 9 Check the leak detect sensor and driveshaft are both clean and free from process chemical If any evidence of chemical residue is found remove the pump from servic...

Page 185: ...g screw is supplied in the box with all qdos 30 pumpheads If not fitted remove the venting screw from the pumphead package and install the screw with a flat blade screwdriver into the location illustr...

Page 186: ...ining clamps are tight 10 Re connect the input and output connections to the pumphead 11 Reset the volume or hours counters to begin monitoring life of the replacement pumphead so that it can be chang...

Page 187: ...ce with your organisation s procedure 4 Remove the inlet and discharge fluid path connections pumphead protecting the pump from any process fluid spillages by unscrewing the connection collars and gen...

Page 188: ...Procedure 6 To disengage the pumphead from the drive rotate it in a clockwise direction by approximately 15 Procedure 7 Remove the pumphead 17 MAINTENANCE 188...

Page 189: ...Procedure 8 Rotate the pressure valve in the pumphead back to the transport position This specific step is not required for CWT models Transport position P 1 bar 15 psi 17 MAINTENANCE 189...

Page 190: ...ty regulations for contaminated items 10 Check the leak detect sensor and driveshaft are clean and free from process chemical If any evidence of chemical residue is found remove the pump from service...

Page 191: ...ate the pumphead in an anti clockwise direction by approximately 15 to engage the retaining lugs 5 Lock the pumphead into position using the pumphead locking lever 6 Connect the input and output conne...

Page 192: ...NOTICE The pumphead locking lever is designed to be loosened or tightened by hand 17 MAINTENANCE 192...

Page 193: ...models 196 18 3 2 Leak detection message Remote only 196 18 3 3 Leak detection procedure 197 18 4 Troubleshooting 198 18 4 1 Pumphead end of life 198 18 4 2 Flowrate 198 18 4 3 Leak detection message...

Page 194: ...ction to report errors The display of these errors will depends on the model 18 1 1 Remote model If an internal error occurs depending on the error one of the following LED icons will be displayed on...

Page 195: ...ly Check pumphead and tube Power OFF ON may reset Or seek support Er 10 Tacho fault Stop pump immediately Power OFF ON may reset Or seek support Er 14 Speed error Stop pump immediately Power OFF ON ma...

Page 196: ...ill display the message provided on the following image 18 3 2 Leak detection message Remote only If a leak is detected the following LED icon will display LED icons Leak detect Status 4 20 mA Running...

Page 197: ...into the pumphead to drive interface area as a result of aggressive chemicals which are not compatible with the internal pumphead materials Chemicals could attack the materials in this area and enter...

Page 198: ...ssures system configuration and pumphead performance against time For the highest accuracy it is advisable to calibrate the pump on a regular basis To determine the cause of the flowrate problem refer...

Page 199: ...nu to access the HELP AND ADVICE screens 18 5 Technical support Should you be unable to resolve the error or breakdown or have another query please contact your Watson Marlow representative for techni...

Page 200: ...ble for any loss damage or expense directly or indirectly related to or arising out of the use of its products including damage or injury caused to other products machinery buildings or property Watso...

Page 201: ...ucts they must be thoroughly cleaned decontaminated The declaration confirming this must be completed and returned to us in advance of the item being shipped You are required to complete and return a...

Page 202: ...atibility 204 19 2 1 Scenario 1 Fluid Path wetted by the pumped fluid in normal use 204 19 2 2 Scenario 2 Potential of being wetted due to environment or spillage 207 19 2 3 Scenario 3 Potential of be...

Page 203: ...nt the pump is operating in These materials of construction will come into contact if the pumphead is operated to the point of failure Pumphead Fluid path l Internal tube or element l Pumphead ports l...

Page 204: ...des a combined check 57 of the three items of the pumphead fluid path l Tube or fluid contacting element inside the pumphead l Pumphead ports l The pre installed pumphead port seals For qdos 30 models...

Page 205: ...k the materials of construction of the interface tubing Watson Marlow interface tubing is available in the following sizes for use with the Watson Marlow metric hydraulic compression fittings only Usi...

Page 206: ...S SEBS PVDF SEBS 58 ReNu 20 PU TPU PVDF TPU 58 ReNu 30 Santoprene Santoprene PP FKM fitted EPDM also provided ReNu 30 SEBS SEBS PP FKM fitted EPDM also provided ReNu 60 Santoprene Santoprene PP Santop...

Page 207: ...Noryl PPS Pumphead ports SEBS PVDF PU PVDF SEBS PP Santoprene PP SEBS PVDF PU PVDF Santoprene PP Santoprene PP EPDM PP FKM PP Connection collars PP WARNING Chemicals could enter the pump as a result o...

Page 208: ...point of failure or if the point of pumphead failure cannot be monitored then a check of chemical compatibility of the materiasls in 19 2 3 1 Materials of construction that have the potential of bein...

Page 209: ...PDM NBR Rotor PA6 PA6 PA6 303 stainless steel Leak detection window PC Bearings Steel Clamp ring 30 GF PA Internal baffle POM POM Vent body 30 GF Polyphenyl ether PS PP POM 30 GF Polyphenyl ether PS V...

Page 210: ...o drive interface area as a result of aggressive chemicals which are not compatible with the internal pumphead materials Chemicals could attack the materials in this area and enter the drive The inter...

Page 211: ...221 20 4 2 Direct Current DC models 221 20 4 3 Direct Current DC models 221 20 5 Limits of intermittent operation 222 20 5 1 Power cycles per hour 222 20 6 Start up defaults 222 20 7 Dimensions 223 2...

Page 212: ...S 125 500 7 93 125 500 7 93 qdos 60 ReNu 60 Santoprene 125 1000 15 85 125 1000 15 85 ReNu 60 SEBS 125 1000 15 85 125 1000 15 85 ReNu 60 PU 125 1000 15 85 125 1000 15 85 qdos 120 ReNu 120 Santoprene 14...

Page 213: ...Remote Manual speed adjustment range 3333 1 Qdos 20 5000 1 Qdos 30 10000 1 Qdos 60 20000 1 Qdos 120 5000 1 Qdos CWT Minimum driveshaft adjustment speed increment 0 007 0 1 0 003 0 003 0 078 Dependent...

Page 214: ...ReNu 60 SEBS 4 60 ReNu 60 PU 5 70 qdos CWT CWT 30 EPDM 7 100 ReNu 20 SEBS 7 100 ReNu 20 PU 4 60 NOTE62 Discharge pressure is the maximum pressure at the pumphead discharge head port that the pump can...

Page 215: ...20 Performance curve pump speed 55 rpm ReNu 20 SEBS ReNu 20 PU 125 rpm CWT 30 EPDM Fluid Water at 20 C Inlet pressure psi Inlet pressure bar 200 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 1 0 5 0...

Page 216: ...34 1 0 5 0 0 1 2 3 4 5 6 7 400 600 800 1000 1200 1400 1600 1800 2000 2200 15 10 5 0 0 20 40 60 80 100 ReNu 30 Santoprene or SEBS ReNu 30 Santoprene Inlet pressure psi Inlet pressure bar Flow rate ml m...

Page 217: ...1 0 5 0 0 1 2 3 4 5 6 7 400 600 800 1000 1200 1400 1600 1800 2000 2200 15 10 5 0 0 20 40 60 80 100 ReNu 60 Santoprene or SEBS ReNu 60 PU ReNu 60 Santoprene Inlet pressure psi Inlet pressure bar Flow r...

Page 218: ...S ReNu 60 PU ReNu 60 Santoprene 200 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 1 0 5 0 0 1 2 3 4 5 6 7 400 600 800 1000 1200 1400 1600 1800 2000 2200 15 10 5 0 0 20 40 60 80 100 ReNu 120 Santopren...

Page 219: ...nlet pressure bar 200 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 1 0 5 0 0 1 2 3 4 5 6 7 400 600 800 1000 1200 1400 1600 1800 2000 2200 15 10 5 0 0 20 40 60 80 100 Flow rate ml min 1 Flow rate USG...

Page 220: ...45 C 113 F PU pumpheads 45 C 113 F Environment Indoor and limited outdoor 64 NOTE63 Chemical compatibility is dependent on temperature A procedure for checking chemical compatibility is provided in 1...

Page 221: ...ly option input characteristics DC power supply option input characteristics Parameter input supply Limits Units Comment Minimum Nominal Maximum Operating limits at cable ring terminals 10 4 32 0 V DC...

Page 222: ...per hour 20 NOTICE Do not power cycle the pump either manually or by using the auto restart feature for more than 20 power cycles per hour This will reduce the operating life of the product 20 6 Star...

Page 223: ...6 D 266 mm 10 5 233 mm 9 2 266 mm 10 5 266 mm 10 5 290 9 mm 11 5 E Optional relay modules 43 mm 1 7 43 mm 1 7 43 mm 1 7 43 mm 1 7 43 mm 1 7 F 173 mm 6 8 173 mm 6 8 173 mm 6 8 173 mm 6 8 173 mm 6 8 G 4...

Page 224: ...sal 110V relay 4 3 9 lb 8 oz 5 25 11 lb 9 oz 20 8 2 qdos 20 60 and 120 fitted with ReNu pumpheads Weights qdos 20 60 and 120 Model Drive Drive with pumphead kg lb kg lb Manual 4 6 10 lb 2 oz 5 7 12 lb...

Page 225: ...13 oz Universal 4 6 10 lb 2 oz 6 8 15 lb 0 oz Universal 4 6 10 lb 2 oz 6 8 15 lb 0 oz PROFIBUS 4 6 10 lb 2 oz 6 8 15 lb 0 oz Universal 24V relay 4 8 10 lb 9 oz 7 15 lb 7 oz Universal 24V relay 4 8 10...

Page 226: ...y EMC requirements China RoHS products contain substances above RoHS limits and with the Environment Use Period of 10 years EAC conforms to all technical regulations of the Eurasian Customs Union The...

Page 227: ...with the applicable requirements of the following standards and technical specifications EN 61326 1 2013 EN 60529 1992 6 Certified standards UL 61010 1 2012 3rd Edition CAN CSA C22 2 61010 1 12 2012 3...

Page 228: ...azardous Substances in Electrical and Electronic Equipment Regulations 2012 5 The Object of this Declaration is in conformity with the applicable requirements of the following standards and technical...

Page 229: ...2011 GB 4793 1 2007 IEC EN 61010 1 2001 1 GB T 18268 1 IEC EN 61326 1 EMC 1 GB 4824 2013 CISPR 11 ISM Hg Cd Cr VI PBB PBDE Pb o o o o o o PCB o o o o o x o o o o o o o o o o o o o o o o o o S J T 113...

Page 230: ...for certain restricted substances in electrical and electronic products Part name Hazardous Substances Mercury Hg Cadmium Cd Hexavalent Chromium Cr VI Polybrominated biphenyls PBB Polybrominated diph...

Page 231: ...U pumpheads EC 1935 2004 and EU regulation 10 2011 certification FDA regulation 21CFR parts 170 199 20 11 2 Standards 12 24 V DC power supply EC standards Safety requirements for electrical equipment...

Page 232: ...of figures Figure 1 The effect of a 75 rpm speed limit on user defined 4 20 mA response profiles 119 Figure 2 The effect of a 30 rpm speed limit on user defined 4 20 mA response profiles 120 Figure 3...

Page 233: ...charge The line pipe or connection containing fluid flowing out of the pumphead Dry running running with gas in the pumphead E Element H Hazard I Inlet The line pipe or connection containing fluid flo...

Page 234: ...ance servicing performance monitoring or troubleshooting of the product O Operator Person operating the product for its intended use P Peristaltic tubing Prime Draw fluid into the pumphead Pump The co...

Page 235: ...sponsible person Individual designated by the users organisation responsible for the installation safe use and maintenance of the product Run dry running with gas in the pumphead S Signals 22 GLOSSARY...

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