Wascomat WS3 230 H Instruction Handbook Manual Download

Page: 152 / 178

Notice

Date

Page

01201055

INSTRUCTION

HANDBOOK

1298

14. Preventive maintenance

t0130gb

L U B R I C A T I O N T A B L E

USES

Rolling
bearings

Assembly
paste

Bare gears

Flange joints

Reducers with Reducers with Circuits and

Bearings

Bearings high

(fretting

Chains shafts

Union pipes

wheels and

gears

pneumatic

temperature

corrosion)

Thread

Steam circuits screws

devices

Slides

TYPES OF

LUBRICANTS AND

STANDARDIZATION

Lithium soap
grease

Lithium soap paste
+

Lithium soap
grease

Graphite grease
mini

Extreme high

Inhibited oil

+ silicone oil

mineral oil +
mineral

with MO SE

additive

60% graphite
special

pressure oil

SAE5

solid greases

leakproof

Grade ISO NLGI 2

Grade ISO NLGI 3

Grade ISO NLGI 1

Grade ISO NLGI 2

Grade ISO VG 150

Grade ISO VG 220

Grade ISO VG 22

TEMPERATURE

LIMIT RANGE

- 20°C + 140°C

- 40°C + 200°C

- 20°C + 150°C

- 20°C + 135°C

- 30°C + 700°C

0°C + 100°C

0°C + 120°C

- 10°C + 65°C

RECOMMENDED

ALVANIA R2

NTN SH 44 M

ALTEMP Q.NB.50

MI-SETRAL 43N

REDUCTELF SP150

REDUCTELF SP220

LUBRA K ATL SAE5W

CODE PRODUCT

96011008

96011014

96011000

96011004

96010001

96010004

96010030

C
O
R
R
E
S
P
O
N
D
E
N
C
E

ANTAR

ROLEXA 2

EPOXA MO 2

EPONA Z 150

EPONA Z 220

MISOLA AH

LS EP2

ENERGOL
CRXP 150

ENERGOL
CRXP 220

SHF 22

CASTROL

SPEEROL EP 2

ALPHA SP 150

ALPHA SP 220

ELF

EP2

STATERMA MO 10

REDUCTELF SP

150

REDUCTELF SP

220

SPINEF 22

ESSO

BEACON EP2

MULTI PURPOSE

GREASE MOLY

SPARTAN EP 150

SPARTAN EP 220

SPINESSO 22

FINA

MARSON EP2

GIRAN SR 150

GIRAN SP 220

GBSA

BELLEVILLE N

GRAFOIL

GRACO AF 309

KLUBER

CENTOPLEX 2

UNISILKON L50Z

ALTEMP Q.NB.50

UNIMOLY GL 82

WOLFRACOAT C

LAMORA 150

LAMORA 220

CRUCOLAN 22

MOBIL

MOBILUX

MOBILGEAR 629

MOBILGEAR 630

DTE 24

KERNITE

LUBRA K LC

LUBRA K MP

TOP BLENB ISO

80W90

TOP BLEND ISO

220

LUBRA K ATL SAE

SETRAL

MI-SETRAL 43N

SHELL

ALVANIA R2

RETINA AM

OMALA 150

OMALA 220

TELLUS 22

TOTAL

MULTISS EP2

CARTER EP 150

CARTER EP 220

EQUIVIS 22

MOLYKOTE

MOLYCOTE 44

PATE DX

OPAL

GEVAIR SP

SUPER MOS 2

GEAROPAL GM

65 ISO 150

GEAROPAL GM75

ISO 220

HYDROPAL HO 110

HM ++22

ITECMA

GRL-ULTRA

VULCAIN

GMO

LHT-C

DURAGEAR 80 W 140

AEROSYN

Summary of Contents for WS3 230 H

Page 1: ...08100226gb WASHER EXTRACTORS WS3 230 340 470 670 H WSB3 230 340 470 670 H INSTRUCTION HANDBOOK...

Page 2: ...e parameters in the current program step 13 11 Rapid advance 14 11 Pages Chapters The manufacturer reserves the right to modify construction and equipment characteristics Table of contents 0401 0 0 Pa...

Page 3: ...ctors designed to meet the most severe requirements They are designed to be installed in hotels laundries hospitals or collectivities The suspension device mounted with springs and shock absorbers lim...

Page 4: ...reen means that detailed information on wash programs machine status and operations wash times and temperatures can be accessed in plain language It is possible for the user to create new wash program...

Page 5: ...le In order to avoid an excessive mechanical fatigue during the hydro extraction process the machine is equipped with an unbalance detector If the latter detects the least unbalance of the load the hy...

Page 6: ...ren The machine is designed for water washing of textile only This machine is for professional use and must be used exclusively by qualified personnel It is forbidden to wash textiles soaked with solv...

Page 7: ...l characteristics The running of this machine requires the use of detergents which draining in the nature can have a significant environmental impact So we do recommend to only use with agreement of t...

Page 8: ...high temperatures which could cause severe burns Some surfaces can reach close to 200 C 392 F Explanation of graphic symbols 0401 1 4 4 Preliminary instructions Preliminary instructions Before any us...

Page 9: ...n formance to the health and safety regula tions and only used in a sufficiently aer ated area Check the instructions before installing or using the machine Disconnect all the sources of energy before...

Page 10: ...hout the protective casing when the elec tric supply is not cut off Interlock the main isolating switch with a padlock Close the steam or gas inlet valves Ensure that the machine is not loaded beyond...

Page 11: ...tely useless to flush the affected sites after each injection because the harmful dribble always occurs later after the machine is no longer in use One seemingly foolproof solution for dribbling chemi...

Page 12: ...onnel of the safety instructions Put the main switch to Off and lock the handlewithapadlock in one of the three holes provided for this purpose Alwaysrespectitems 2 3 and 4 carefully before doing any...

Page 13: ...rder to avoid bending of the machine s casings make sure to place the lifting straps at each end of the wooden planks Handling D0604 1000 daN 1000 daN Before any handling check that the four transport...

Page 14: ...f the machine CAUTION You should never handle the machine in its longitudinal side any other than shown on the drawing below with a fork lift truck Important risk of parts deterioration for those fixe...

Page 15: ...u should never climb and stand on top of the machine 4 Lifting with a jack Lifting in this case can only be done with a jack minimum capacity 500 daN which can bear the machine s weight Nota in order...

Page 16: ...d 1180 46 4 2180 85 8 1840 72 4 Washer extractor Type 670 barrier 1180 46 4 2180 85 8 1840 72 4 Weight Weight in kg lb machine crate Gas Electric Steam T F Washer extractor Type 230 standard 775 1709...

Page 17: ...63 38 1 m 40 1 m 40 1 m 40 1 m 40 430 17 430 17 110 4 33 110 4 33 100 3 93 100 3 93 160 6 3 150 5 9 150 5 9 1045 41 14 980 38 58 980 38 58 1015 39 96 1015 39 96 1045 41 14 N N M L L H3 H1 H4 H2 1440 5...

Page 18: ...ply pressure 600 kPa 87 psi Steam intantaneous flow rate at 600 kPa x kg h Seam consumption for a normal cycle 12 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 3...

Page 19: ...10 63 38 1 m 40 1 m 40 1 m 40 1 m 40 430 17 430 17 110 4 33 110 4 33 100 3 93 100 3 93 150 5 9 150 5 9 980 38 58 980 38 58 1015 39 96 1015 39 96 1285 50 59 1285 50 59 H1 H2 N N M L H3 H1 H4 H2 H3 H4 F...

Page 20: ...a 87 psi Steam instantaneous flow rate at 600 kPa x kg h Steam consumption for a normal cycle 18 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard...

Page 21: ...H1 H4 H2 H3 H4 F D E J K G 1710 67 32 J 150 5 9 N E J K F D G L M L H6 H5 700 27 56 Gripsol H6 H5 870 34 25 1610 63 38 1 m 40 1 m 40 1 m 40 1 m 40 430 17 110 4 33 100 3 93 160 6 3 980 38 58 1015 39 96...

Page 22: ...kPa 87 psi Steam instantaneous flow rate at 600 kPa x kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold...

Page 23: ...H5 H5 H3 H1 H4 H2 H3 H4 1710 67 32 J 150 5 9 N 915 36 N N M L F D E J K G E J K F D G L Gripsol 870 34 25 1610 63 38 1 m 40 1 m 40 1 m 40 1 m 40 430 17 110 4 33 100 3 93 160 6 3 980 38 58 1015 39 96 1...

Page 24: ...h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l min at 250...

Page 25: ...5 41 14 1045 41 14 N J J F D E J K E J K F D G G H1 H2 H3 H4 N N M L H3 H1 H4 H2 H1 I 100 3 93 120 4 72 100 3 93 50 1 97 100 3 93 R P O P 100 3 93 100 3 93 100 3 93 1075 42 32 1625 63 97 L H6 H5 170 6...

Page 26: ...kPa x kg h Steam consumption for a a normal cycle 12 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l m...

Page 27: ...51 77 F D E J K G 1710 67 32 J J 150 5 9 N H1 I N E J K F D G L L H6 H5 560 22 275 10 8 Gripsol H6 H5 1055 41 53 870 34 25 1610 63 38 430 17 110 4 33 100 3 93 160 6 3 980 38 58 1440 56 69 100 3 93 10...

Page 28: ...kPa x kg h Steam consumption for a normal cycle 18 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l min...

Page 29: ...10 67 32 J J 150 5 9 N N E J K F D G L M L Gripsol H6 H5 H6 H5 700 27 56 1055 41 53 870 34 25 1610 63 38 430 17 110 4 33 100 3 93 160 6 3 980 38 58 1440 56 69 100 3 93 100 3 93 100 3 93 100 3 93 1625...

Page 30: ...00 kPa x kg h Steam consumption for a normal cycle 24 5 kg h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l...

Page 31: ...J K F D G L N M F D E J K G N L 2000 78 74 2000 78 74 H6 H5 Gripsol H6 H5 915 36 1055 41 53 870 34 25 1610 63 38 430 17 110 4 33 100 3 93 160 6 3 980 38 58 1440 56 69 1055 41 53 870 34 25 870 34 25 1...

Page 32: ...h at 600 kPa 87 psi D Hot water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi E Cold hard water connection flow DN 20 3 4 BSP 70 l min at 250 kPA 36 psi F Cold soft water connection flow o...

Page 33: ...machine according to its global output hg and according to the hereunder chart Symbolisation of the label Value of the output hg 50 hg 65 65 hg 80 hg 80 The indication of the energetic performance of...

Page 34: ...accordance with local codes and regulations When there are not local codes and regulations the installation must be comply with European standards applicable The machine must be installed on a perfec...

Page 35: ...struction handbook 4 Gripsol bolsters see explanation for the setting 1 elbowed durit 60 mm 2 4 and one collar air event 1 elbowed durit 75 mm 3 and one collar for drain 2 safety flanges and 2 pins to...

Page 36: ...bolster projects inside the soles and heave successively each bearing of the machine Putting the machine into service Waiting time Before putting the machine into service it is necessary that each bea...

Page 37: ...flanges Position the safety flanges A crosswise one in the front and the other at the back of the sole Mark the place of the drilling hole for the fixing pin B and drill the holes for fixing of flange...

Page 38: ...ation 0599 5 9 Instructions to fit the filling angles barrier machines only Two angles A and B allow to fill the the soles ends Assemble each filling angle with screws and nuts to the sole ends which...

Page 39: ...gn the washer extractor with the frame P 50x100 mm 2x4 provided by customer Stick the foam joint R with glue on the barrier frame P Let dry before starting the machine Machine type 230 340 470 670 Siz...

Page 40: ...le sketch shows the connection of the machine to the different inlets U Manual stop valve DN 26 1 BSP provided by customer X Nipple male 1 provided by customer Y Flexible pipe DN 20 BSP pro vided by c...

Page 41: ...to the steam pres sure Recommended pressure 300 at 600 kPa 3 at 6 kg cm 43 5 at 87 psi Limiting of values mini 100 kPa 1 kg cm 14 5 psi maxi 600 kPa 6 kg cm 87psi Connection size DN 20 BSP 9 Installa...

Page 42: ...e Machine 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar standard pressure 230 x mm x mm x mm x mm x mm x mm 340 x mm x mm x mm x mm x mm x mm 470 x mm x mm x mm x mm x mm x mm 670 x mm x mm x mm x mm x mm x mm...

Page 43: ...bend supplied with one collar in the machine Avoid acute bends or folds which might prevent water from flowing out The end of the pipe has to open in the air at minimum 25 mm 1 on top of a ground sip...

Page 44: ...e legislation The air vent should resist to 100 C 212 F temperature and allow the condenses to return to the machine Air vent 9 Installation 0102 11 9 D0625 Installation of the gas exchanger The gas e...

Page 45: ...125 5 E Exchanger bottom output mm inch 36 40 1 1 2 F Exchanger bottom input mm inch 36 40 1 1 2 G Gas connection mm inch DN 20 3 4 BSP W Filter X Input machine exchanger Y Output machine exchanger Z...

Page 46: ...d that a separate smoothwalled evacuation duct should be connected to each machine providing the least possible resistance to air Check that the shaft flow is at least twice the capacity of the gas ex...

Page 47: ...sary to install the gas exchanger at the ground level Evacuation of burn gas from a machine with gas heating must never be connected to the evacuation used for a dry cleaning machine or other machine...

Page 48: ...ar or PROPANE 37 or 50 mbar the customer must install a filter a manual closing valve and a pressure reducer Check that the diameter of injectors is adequate for the king of gas of your installation s...

Page 49: ...ary adjust the air flow see tables of correspondences Changing to a gas in a different family from type H or L to butane or propane Change the 3 injectors with joints see tables of correspondences Uns...

Page 50: ...the gas inlet and remove the binding screw from the pressure tapping F and connect the manometer tube 2 The electricity supply must be energized otherwisegaswillnotbesuppliedtotheburner 3 Open and che...

Page 51: ...relation to the net calorific value Mn nominal mass for butane propane gas Vn nominal volume for naturel gas For safety reasons use only original TYPE _______________ SERIAL N ___________ PROD N _____...

Page 52: ...10 min cold water supply at 15 C normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min extract 2 min rinse 2 min extrac 10 min cold w...

Page 53: ...10 min cold water supply at 15 C normal cycle prewash 3 min at 35 C drain 2 min main wash 4 min at 65 C drain 2 min rinse 2 min extract 2 min rinse 2 min extract 2 min rinse 2 min extrac 10 min cold w...

Page 54: ...gas leak test is performed as follows 1 Paint pipe joints pilot gas tubing connections and inspect outlets with rich soap and water solution do not use an aggressive soap 2 Put the machine into servi...

Page 55: ...ng them flow into the machine Liquid detergents connection ADVISE IF USING LIQUID DETERGENTS After use there is always chemical remaining in the liquid detergents dosing pipes When the machine is not...

Page 56: ...connect your liquid detergents Single inlet dose controller with a com pulsory rinsing device Multi inlet dose controller with a compul sory rinsing device Washer extractor D0667 Water Pump Dose cont...

Page 57: ...and that the power of your supply is sufficient before connecting the machine The use of power electronics variator or filter for example may lead to unexperted release of breakers with 30 mA differe...

Page 58: ...L2 L3 and connect the earth wire on the earth terminal PE of this main switch check operation see chapter No 10 Pass the power supply cable of the machine through the stuffing box on the top of the ma...

Page 59: ...gure If the voltage is significantly 400 volts for example 370 or 380 volts connect the wires to the transformer as shown in the adjacent figure 9 Installation 1298 26 9 D0661 D0663 Connection diagram...

Page 60: ...rent Cable section Seated in Cable Duct Wall Cable or Cable Trough Fixing Tray B2 C E 3 x 1 5 mm 12 2 A 15 2 A 16 1 A 3 x 2 5 mm 16 5 A 21 A 22 A 3 x 4 mm 23 A 28 A 30 A 3 x 6 mm 29 A 36 A 37 A 3 x 10...

Page 61: ...bles side by side Table 4 gives a correction factor of 0 85 60 A Total current 84 A 0 91 x 0 92 x 0 85 Taking Column C in Table 1 wall fixing we obtain a minimum cable section of 3 x 25 mm 9 Installat...

Page 62: ...the transport locks fitted To do so remove the front and rear casings then the fixing screws of the transportation bridles B Keep the transport locks fitted with their screws and bolts to be able to a...

Page 63: ...ng well Therefore it is necessary to fill the machine with water and to run only the circulating pump without heating by pushing with an isolated screwdriver on the manual control of the exchanger s K...

Page 64: ...achine has steam heating are open Run one of the machine s built in standard with heating Check that the program proceeds normally and the water filling detergent filling heating and motor action are...

Page 65: ...ter any action on the emergency stop Release the emergency stop by turning it clockwise only after checking what motivated this stop D0543 D0544 Gas exchanger Two indicators are situated on the top of...

Page 66: ...g Indicator 1 light power On Key 2 Cage positioning Key 3 Door unblocking Emergency stop 4 Indicator 5 light Drum door opening Key 6 Cage positioning Key 7 Door unblocking Emergency stop 8 Fig 1 Fig 2...

Page 67: ...asteners Position the cage doors in front of the drum door thanks to the key Cage positioning Press key loading Door unblocking Open the loading door with the handle Open the inner drum doors Press th...

Page 68: ...rinciple as described above mak ing sure you don t over load each compartment However you must note for the same reasons that it is better to use several nets three or four in the same compartment rat...

Page 69: ...spenser The detergent dispenser has five compartments Each compartment is connected to a water valve The water supply to individual compartment is as follows Compartment Valve Water P1 Y9 warm P2 Y13...

Page 70: ...ou are unsure about the programs available you can select a program from the program library where the programs are listed with their descriptions 3580 1 2 3 4 5 6 7 8 9 0 Card reader for memory cards...

Page 71: ...t This card is capable of storing 10 to 15 wash programs of normal size If the programs are mostly small ones more of them can be stored whereas larger programs will reduce the number which can be hel...

Page 72: ...evening but delay the start of the wash until early the next morning to end in time for the next shift Time left before the machine is to start Choose 1 or 2 1 To start the program now Press START If...

Page 73: ...during the wash Once this function has been selected the current step for example rinse of the earlier program will be allowed to finish and then the new program will start from the beginning Change...

Page 74: ...7 PERM PRESS 40 C 104 F 998 LOW EXTRACT 1 MIN 999 HIGH EXTRACT 5 MIN Each time a new program is stored in the machine program memory its number and description will be inserted automatically into the...

Page 75: ...m required 3591 11 Machine operation MENU MAKE A CHOICE WASH PROGRAM LIBRARY WASH PROGRAM LIBRARY PROGRAMMING MODE PROGRAMMING MODE SETTINGS 1 SETTINGS 1 MEMORY CARD MEMORY CARD SERVICE MODE SERVICE M...

Page 76: ...nformation The text displayed is a description of the wash program selected This text description is inserted when a new wash program is created This procedure is described fully in the programming ma...

Page 77: ...ameter Example To change the time for the program step to 30 seconds enter 030 to overstrike the earlier parameter Press SELECT Press one or more times to highlight the time required ATTENTION Never p...

Page 78: ...e display will revert automatically to its normal appearance during a wash program Rapid advance works in both directions Rapid advance works in both directions using and Using rapid advance to move f...

Page 79: ...to highlight SHOW WEIGHT Press SELECT 991 NORMAL 95 C STD STEP TIME PROGRAM STEP MAIN WASH 1 720 SEC 85 C 21 C 70 MIN 1000 RPM STEP TIME SET TEMPERATURE ACTUAL TEMPERATURE SET TEMPERATURE REMAINING TI...

Page 80: ...of a program Note that if you select NO WATER REDUCTION this applies only to the program currently running The next time a program is started water level reduction will occur automatically again 4776...

Page 81: ...the machine pauses Program operation is halted Filling is halted where applicable Heating is halted where applicable The motor stops The drain valve remains closed The door cannot be opened Press or o...

Page 82: ...ese functions are described in this section Manual operation when no program is running These functions are described in section Manual operation 11 Machine operation Press or one or more times to hig...

Page 83: ...otor on off after program has ended Detergent valves see section Detergent signals and water flushing Allows you to control all valves in the detergent compartment or in external detergent supply syst...

Page 84: ...as you release the key Press SELECT Use and to select the water drain option you require When you have finished Press repeatedly to highlight EXIT Water drain 11 Machine operation WATER DRAIN COLD WAT...

Page 85: ...ot be affected Enter the maximum extraction sped you require for this program 3682 Maximum extraction speed in current program To access this function see instructions in section Manual operation 3681...

Page 86: ...am has ended This prevents creasing of the load When the program has ended the display will look like this 3683 To access this function see instructions in section Manual operation A toggle function U...

Page 87: ...ght EXIT 11 Machine operation Use and to select the function you require DETERGENT FLUSH WATER FLUSH FLUSH COLD POWER WATER FLUSH FLUSH COLD POWER WATER FLUSH POWDER SIGNAL 1 POWDER SIGNAL 1 LIQUID DE...

Page 88: ...ic return to normal display If you do not press SELECT within 20 seconds the display will revert automatically To return to the normal display Press SELECT again 11 Machine operation Press or one or m...

Page 89: ...matically 11 Machine operation Press or one or more times to highlight SELECT NEW WASH PROGRAM Press SELECT Press one or more times as required to highlight the new wash program Press SELECT 991 NORMA...

Page 90: ...program The default temperature scale will apply next time you run a program To change the default temperature scale for all programs use the function SETTINGS which is described in the Service Manual...

Page 91: ...gram Shows the number of time the program will restart If required Use the numeric keys to change the required number of restarts Press SELECT 3593 3594 11 Machine operation Press SELECT Press one or...

Page 92: ...ally To lock the door use the submenu MOTOR DOOR see section Motor door All manual settings are cancelled when you exit manual operation All manual settings such as door motor temperature and drain wi...

Page 93: ...or DOOR LOCK ON If you answer Yes Y The door will be locked Note that you must always lock the door before you can operate the machine manually MOTOR ON If you answer Yes Y The motor will start and op...

Page 94: ...instructions in section To select manual operation When you have finnished Press to highlight EXIT Water drain 11 Machine operation Use or to select Drain or one of the six Water filling alternative...

Page 95: ...ll now begin If you wish you can cancel heating before the set temperature is reached Access this function again and press STOP 3689 11 Machine operation To access this function see instructions in se...

Page 96: ...o highlight EXIT Use and to select the function you require 11 Machine operation DETERGENT FLUSH WATER FLUSH FLUSH COLD POWER WATER FLUSH FLUSH COLD POWER WATER FLUSH POWDER SIGNAL 1 POWDER SIGNAL 1 L...

Page 97: ...Notice Date Page 01201055 INSTRUCTION HANDBOOK 0999 33 11 This page is left blank on purpose 11 Machine operation...

Page 98: ...he cage doors Unloading the linen and close the doors You can start a new washing cycle Barrier machines unloading side Position the cage doors in front of the drum door with key Cage positioning Pres...

Page 99: ...hlight GO TO THE MENU Press SELECT Press five times to highlight STATISTICS 11 Machine operation RUN A WASH PROGRAM GO TO THE MENU RUN A WASH PROGRAM GO TO THE MENU MENU MAKE A CHOICE WASH PROGRAM LIB...

Page 100: ...e time and during which hour according to the total run time record the error code was flagged NO OF TIMES EACH PROGRAM USED Displays statistics for PCU programs and for programs on any memory card cu...

Page 101: ...the statistics function can be cleared reset to zero Total trip run time hours Hours since last service No of times each program used PCU programs No of times each program used programs on any memory...

Page 102: ...hine operation Press four times to highlight SERVICE MODE MENU MAKE A CHOICE WASH PROGRAM LIBRARY PROGRAM LIBRARY PROGRAMMING MODE PROGRAMMING MODE SETTINGS 1 SETTINGS 1 MEMORY CARD MEMORY CARD SERVIC...

Page 103: ...T First you have a chance to change your mind Time counter service time and last service Press so that CLEAR TRIP HOUR COUNTER or CLEAR SERVICE COUNTER Press SELECT 11 Machine operation 4041 4043 SERV...

Page 104: ...clear wash programs Press so that CLEAR WASH PROGRAM COUNTER IN PCS or CLEAR WASH PROGRAM COUNTER IN SMC Press SELECT Press 11 Machine operation 4044 4045 SERVICE MODE MAKE A CHOICE SERVICE PROGRAM CL...

Page 105: ...toy haves marked are erased If you want to change any number you have written Press if you want to change the first written number Write the new number If you regret something Press 11 Machine operat...

Page 106: ...zero Used to clear a stored tare parameter Tare scale see section Tare scale Used to reset the weighing equipment so that a weight such as a container will not be included when calculating net weight...

Page 107: ...t the weighing equipment has been reset to zero Press SELECT Reset scale to zero for machines with weighing equipment installed only Reset scale to zero Reset weighing equipment is used to make the we...

Page 108: ...T TARE TO A CERTAIN VALUE READ TARE VALUE READ VERSION NUMBER EXIT CALIBRATE THE SCALE ZERO CALIBRATION SCALE ADJUSTMENTS DONE PRESS SELECT RESET TARE TO ZERO Press SELECT Press SELECT Press once to h...

Page 109: ...TS DONE PRESS SELECT TARE SCALE Press SELECT Press SELECT Tare scale for machines with weighing equipment installed only This screen shows that the stored tare parameter has been cleared Tare scale Th...

Page 110: ...This screen shows that the parameter has been entered successfully Set tare to a certain value for machines with weighing equipment installed only Use the numeric key to enter the tare you require uni...

Page 111: ...SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE READ VERSION NUMBER EXIT CALIBRATE THE SCALE ZERO CALIBRATION 4788 SCALE ADJUSTMENTS 10 HG READ TARE VALUE This screen shows the stored tare parameter...

Page 112: ...ode Calibration mode normal mode To gain access to the calibration switch in the scale unit the left hand rear side panel has to be taken off Remove the four screws on the scale unit cover Then the ca...

Page 113: ...LECT SCALE ADJUSTMENTS CALIBRATE THE SCALE 4794 PRESS SELECT FOR ZERO CALIBRATION SCALE ADJUSTMENTS CALIBRATE THE SCALE Press SELECT Press SELECT Appuyez sur CHOIX Put the calibration weight in the dr...

Page 114: ...SCALE ADJUSTMENTS CALIBRATE THE SCALE Restore the calibration switch to normal mode Press SELECT Press SELECT 4758 ON normal Scale unit Calibration switch CAL calibrage Calibration mode normal mode T...

Page 115: ...ZERO CALIBRATION 4798 DONE PRESS SELECT SCALE ADJUSTMENTS ZERO CALIBRATION If you wish to calibrate zero for the weighing equipment This screen shows you have calibrated zero Please note The machine m...

Page 116: ...RTAIN VALUE READ TARE VALUE READ VERSION NUMBER EXIT CALIBRATE THE SCALE ZERO CALIBRATION 4800 STATHMOS AB 3050 REV 00521 SCALE ADJUSTMENTS READ VERSION NUMBER The screen shows the version number Read...

Page 117: ...impulse is enough having previously chosen the washing programme and pushed the button SELECT in order to be in START position The function servo control pause is made by feeding X15 3 and X15 4 with...

Page 118: ...transfer wash programs from one machine to another run wash programs straight from the memory card transfer wash programs from a PC to a memory card and from a memory card to a PC these procedures and...

Page 119: ...reader 3606 Turn the memory card so its memory chip is at the far end and on the left of the card then insert the memory card into the program control unit 4221 To select the Memory card function Mem...

Page 120: ...Press three times to highlight MEMORY CARD 11 Machine operation MENU MAKE A CHOICE WASH PROGRAM LIBRARY PROGRAM LIBRARY PROGRAMMING MODE PROGRAMMING MODE SETTINGS 1 SETTINGS 1 MEMORY CARD MEMORY CARD...

Page 121: ...card to the memory chip in the machine s program control unit Note that programs on the memory card with restricted use status cannot be copied to the machine memory chip Copy program from PCS to memo...

Page 122: ...program has ended it is erased from the operating memory To access this menu follow the instructions in section To select the Memory card function 3618 Highlight EXECUTE WASH PROGRAM FROM MEMORY CARD...

Page 123: ...r if necessary Press SELECT The program remains on the memory card but another copy of it has now been stored in the program control unit 3610 3609 MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COP...

Page 124: ...copy more programs Press any key to continue When you have finished Press repeatedly to highlight EXIT Press SELECT 11 Machine operation Change program number when you copied a program from memory car...

Page 125: ...D TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT 991 NORMAL 95 C STD 996 997 998 PERM PRESS 60 C LOW EXTRACT 1 MIN HIGH EXTRACT 5 MIN PR NO COPY PROGR...

Page 126: ...emory card MEMORY CARD 1 2 3 4 5 6 7 8 9 0 NOW YOU CAN CHANGE NUMBER 996 COPY PROGRAM FROM PCS TO MEMORY CARD JUST PRESS SELECT IF NUMBER IS OK MEMORY CARD 1 2 3 4 5 6 7 8 9 0 NOW YOU CAN CHANGE NUMBE...

Page 127: ...his menu follow the instructions in section To select the Memory card function Press SELECT Highlight DELETE PROGRAM FROM IN MEMORY CARD press or if necessary Press SELECT If necessary use to highligh...

Page 128: ...e deleted or copied to the program memory of a washer extractor You cannot modify the program or examine its structure To run the program you must have access to the memory card and insert it into the...

Page 129: ...o the CPU board The weight is then shown on the display Weighing the load allows the water level to be adjusted automatically according to the actual weight of the load i e the water level is reduced...

Page 130: ...water level can never be any lower than the safety level plus the hysteresis Actual weight display The Clarus control unit automatically detects if weighing equipment is connected and the actual curre...

Page 131: ...ion of the functions used to set and check the tare value see the section headed Scale adjustments under Machine operation Calibration the weighing equipment The Zero calibration function is used to i...

Page 132: ...uctions under Zero calibra tion in the Machine operation section of the manual If this is unsuccessful the weighing equipment will have to be recalibrated using the Calibrate the scale function as des...

Page 133: ...laced in the wash drum The dead load selector is set before the machine leaves the factory and its setting should not normally be changed The selector should be set to 580 880 kg machines 230 340 470...

Page 134: ...verse order of disassembly Check that the dead load selector is set to 580 880 kg machines 230 340 470 or 830 1130 kg machine 670 Calibrate the weighing equipment see Calibrate the scale under Machine...

Page 135: ...ON HANDBOOK 1100 71 11 11 Machine operation UM Scale unit CEL Load cells Connectors 230 V Voltage feed X9 CPU Communication with CPU board C1 C4 Load cells Component locations Fig 7 7 CEL P0842 4822 4...

Page 136: ...installed Fault finding procedure Check that all connections to the machine are flexible Remove the side panel Check that the dead load selector is set to 580 880 kg machines 230 340 470 or 830 1130...

Page 137: ...or display The fault can also be in the scale unit Fault finding procedure Check in Settings 1 that the option DISPLAY WEIGHT ALLOWED has Yes alongside Check that the cables wiring for CPU communicat...

Page 138: ...cedure Check that the dead load selector is set correctly It should be set to 580 880 kg machines 230 340 470 or 830 1130 kg machine 670 If you are or have recently been calibrating the weighing equip...

Page 139: ...t the cables for CPU communication power supply and load cells are connected Check that these cables are all in good condition If any cable is faulty replace it Information in display service program...

Page 140: ...for each cycle Recording water con sumption must be manually made Temperature recorder Disk type temperature recorder allowing to draw the temperature curve of the wash cycle A pack of about 100 disks...

Page 141: ...ntral nut 2 D Remove the old disk 3 E Put the new disk and center it carefully on the shouldered axis F Slide the edge of the disk under the three peripheral pin 4 G Lower the needle H Screw the centr...

Page 142: ...Notice Date Page 01201055 INSTRUCTION HANDBOOK This page ist left blank on purpose 0401 78 11 11 Machine operation...

Page 143: ...re protected by a frequency converter A circuit breaker protect the frequency converter Level Our machines are equipped with a pressure switch which controls the level of water in the machine accordin...

Page 144: ...machine if needed open the loading side casing to get to it Accessibility All of the casings can be dismantled by means of a specially designed tool Safety Gas heating The gas burners are ignited and...

Page 145: ...m mother board Level detection function on CPU PCB faulty Error Function Cause Action Clean electrovalve s filters Check water in main supply Open taps Check function of electrov alves Check function...

Page 146: ...s faulty Leak at water supply Fault in wiring between contactor and element s or heating contactor faulty Temperature detection function on CPU PCB faulty Check water seal of the drain valve Switch of...

Page 147: ...e fan Clean the grid of the fan Replasse the fan Replace the motor EMERGENCY STOP The emergency stop button has been pressed Abnormal or dangerous running of the machine After the problem which caused...

Page 148: ...long washing cycle washing without detergents exagerated time of programming too many rinses heating time at low level too long rotation with no water levels control too long washing at reduced speed...

Page 149: ...ng cycle unload the machine and shut off the power supplies water gas electricity steam before any maintenance or repair intervention is carried out Maintenance Daily 1 Check that the emergency stop b...

Page 150: ...ple Horolith C dose 5 per litre of water cycle length 5 10 min at washing speed at 60 C 140 F b Carry out 2 cold rinses for 5 minutes at high level 7 Clean the gas burners Every six month 8 Check the...

Page 151: ...onal electricity causing damages when calendering In most cases this can be avoided by using at the last rinse a softener with an antistatic agent Example HENKEL Yrodoux Pirol Prilan ECOLAB Orix doux...

Page 152: ...LVANIA R2 NTN SH 44 M ALTEMP Q NB 50 MI SETRAL 43N REDUCTELF SP150 REDUCTELF SP220 LUBRA K ATL SAE5W CODE PRODUCT 96011008 96011014 96011000 96011004 96010001 96010004 96010030 C O R R E S P O N D E N...

Page 153: ...N HANDBOOK 15 Electric diagrams 0499 1 15 31100331 X119 PB R13 PA X114 L2 L3 L1 L22 L12 L2 L21 L11 L41 L42 L43 L1 L23 L13 L3 V U W A1 L31 L32 L33 2 2 2 2 1 1 1 1 4 4 4 4 3 3 3 3 6 6 6 6 5 5 5 5 3 U V...

Page 154: ...r A2 Interference filter Q1 Main switch Q2 Motor breaker KM1 Motion contactor KM2 Heating contactor R1 R2 R7 R8 R13 R14 Heating element 230 R3 R9 R15 Heating element 340 R4 R10 R16 Heating element 470...

Page 155: ...0 11 15 13 11 14 12 1 1 1 3 X10 1 X8 1 X6 1 X7 1 X4 1 X14 1 X14 3 X10 2 X8 2 X6 2 X7 2 X4 2 X7 3 X4 4 X4 3 X14 2 X14 4 X14 5 2 2 2 2 2 3 4 3 2 4 5 X10 X8 X6 X7 X4 X14 KA1 17 18 KA2 KM1 KA1 KA2 KM2 A3...

Page 156: ...stop pushbutton S3 Loading side door switch S4 Loading side door switch 670 S5 Unloading side door switch S6 Unloading side door switch 670 S17 Manual drain pushbutton control T1 Control circuit trans...

Page 157: ...Notice Date Page 01201055 INSTRUCTION HANDBOOK 1100 5 15 15 Electric diagrams 31100332 2 1 X9 1 X9 2 X9 3 X9 4 X9 5 X9 6 X9 7 X9 8 2 3 4 5 6 7 8 X9 Y3 Y6 Y5 Y27 Y9 S18 11 Y13 Y26 Y1 Y1...

Page 158: ...ng door lock connector X9 Products connector X9 Drain connector Y1 Unloading door lock Y1 Unloading door lock 670 Y26 Recycling water drain electrovalve optional Y27 Detergents container rinsing elect...

Page 159: ...6 3 X5 X3 X12 X13 KA1 KA1 KA2 KA2 T2 4 3 2 1 F H1 1 1 1 1 1 1 1 PHASE X6 2 1 I O 2 X6 2 2 I O 2 N NTC 1 S14 S16 S16 12 V S15 0 BN BU BK X15 1 X16 1 X11 1 X1 CPU 1 X2 CPU 1 X3 CPU 1 X3 CPU 1 X1 CPU 2 X...

Page 160: ...ng pushbutton S14 Left side unbalance switch S15 Right side unbalance switch S16 Cage stop control proximity detector T2 Low voltage transformer fuse 1 25 A T X3 240 V supply connector X5 Door connect...

Page 161: ...2 X5 2 2 X13 2 2 X12 2 2 X5 2 4 X5 2 5 X5 2 6 X14 2 2 X14 2 4 X14 2 5 2 2 2 4 5 6 2 4 5 X8 I O 2 X5 I O 2 X12 I O 2 X13 I O 2 X14 I O 2 X9 I O 2 CDC Y25 Y22 Y15 Y21 Y14 Y23 Y16 Y24 Y17 Y18 Y19 Y20 1...

Page 162: ...uid products no 9 to 12 electrovalve connector X16 I O 2 Frequency converter failure safty contact connector if necessary Y14 Recycling water no 1 electrovalve Y15 Recycling water no 2 electrovalve Y1...

Page 163: ...334 1 1 1 1 10 11 11 12 14 1 1 1 3 X10 1 X8 1 X6 1 X7 1 X4 1 X14 1 X14 3 X10 2 X8 2 X6 2 X7 2 X4 2 X7 3 X4 4 X4 3 X14 2 X14 4 X14 5 2 2 2 2 2 3 4 3 2 4 5 X10 X8 X6 X7 X4 X14 KA1 17 18 KA2 KM1 KA2 KM2...

Page 164: ...S1 Loading side emergency stop pushbutton S3 Loading side door switch S4 Loading side door switch 670 S17 Manual drain pushbutton control T1 Control circuit transformer X4 End of cycle connector X6 23...

Page 165: ...Notice Date Page 01201055 INSTRUCTION HANDBOOK 0499 13 15 15 Electric diagrams 31101334 2 1 X9 1 X9 2 X9 3 X9 4 X9 5 X9 6 X9 7 X9 8 2 3 4 5 6 7 8 X9 Y3 Y6 Y5 Y27 Y9 S18 11 Y13 Y26...

Page 166: ...in switch control optional X9 Waters connector X9 Unloading door lock connector X9 Products connector X9 Drain connector Y26 Recycling water drain electrovalve optional Y27 Detergents container rinsin...

Page 167: ...5 2 6 3 X5 X3 X12 X13 KA1 KA1 KA2 KA2 T2 4 3 2 1 F H1 1 1 1 1 1 1 PHASE X6 2 1 I O 2 X6 2 2 I O 2 N NTC 1 S14 S16 S16 12 V S15 0 BN BU BK X16 1 X11 1 X1 CPU 1 X2 CPU 1 X3 CPU 1 X3 CPU 1 X1 CPU 2 X2 CP...

Page 168: ...unbalance switch S15 Right side unbalance switch S16 Cage stop control proximity detector T2 Low voltage transformer fuse 1 25 A T X3 240 V supply connector X5 Door connector X11 Optional card no 2 co...

Page 169: ...Notice Date Page 01201055 INSTRUCTION HANDBOOK 15 Electric diagrams 0301 17 15 31101285...

Page 170: ...ressure switch do not change the adjustments C1 Water level detector E1 Ignitor electrode E2 Checking electrode H5 Safety heating gas burner indicator H6 Heating indicator On i14 Circulating pump ipso...

Page 171: ...Notice Date Page 01201055 INSTRUCTION HANDBOOK 15 Electric diagrams 0999 19 15 71082374 INTERFACE BOARD ALCOPO All washer extractor Diagram no 71082374...

Page 172: ...277 41 cu in gallon U S A 1 gal 3 785 33 dm or l 1 gal 231 cu in Horsepower 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kilo...

Page 173: ...ing The number of dots indicates the maximum recommended temperature Max 200 C 392 F Max 150 C 302 F Max 110 C 230 F Do not iron Dry cleaning The circle symbolizes dry cleaning Articles to be dry clea...

Page 174: ...Units 230 340 A Length of exchanger mm 910 B Dimension of output exchanger mm 840 C Dimension of evacuation pipe mm 545 D Evacuation of burn gas mm 125 E Exchanger bottom output mm 36 40 F Exchanger...

Page 175: ...mm H2 O at point P Average temperature of exhaust coming out of the gas exchanger 140 C Provided an upper ventilation of 7 dm and a lower one of 14 dm in your laundry These conditions are absolutely...

Page 176: ...5 mm of operation 24 5 0 95 3 P G31 50 46 34 1 45 5 mm regulator out 24 5 0 95 of operation For Belgium no work is allowed between G20 and G25 TABLE OF CORRESPONDENCES Washer Extractor 230 Category T...

Page 177: ...regulator out 40 of operation 3 P G31 50 46 34 1 70 B regulator out 40 of operation For Belgium no work is allowed between G20 and G25 TABLE OF CORRESPONDENCES Washer Extractor 670 Category Type Work...

Page 178: ...e 01201055 INSTRUCTION HANDBOOK 0800 7 16 16 Appendices D0436 Note G20 H natural gas Lacq type 20 mbar G25 L natural gas Groningue type 20 or 25 mbar G30 butane gas 28 30 37 50 mbar G31 propane gas 28...

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