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Tsuruga 8526, Instruction Manual

The Tsuruga 8526 is a high-quality product that comes with a detailed Instruction Manual for easy use. You can download the manual for free from manualshive.com, ensuring that you have all the information you need to operate your Tsuruga 8526 efficiently. Download your manual today.

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    TSURUGA ELECTRIC CORPORATION     

 

 

I-01990-1 

 

MODEL 8526 

 

AC/DC Withstanding Voltage Tester

 

 

 

Instruction Manual 

Summary of Contents for 8526

Page 1: ...TSURUGA ELECTRIC CORPORATION I 01990 1 MODEL 8526 AC DC Withstanding Voltage Tester Instruction Manual...

Page 2: ...terials as mentioned below are used or stored Occupational Safety and Health Laws Enforcement Regulations Appendix Table 1 Dangerous Materials Explosive material Flammable material Inflammable materia...

Page 3: ...TRANSPORTATION WARNING Take care that the water drops like rain do not wet the product It may cause the electric shock or malfunction Do not lay along the product Also take care that the product does...

Page 4: ...4 7 Before the test 9 5 Setting items in each mode 10 5 1 READY status 10 5 2 Setting mode of test condition 10 5 3 Memory write in mode 10 5 4 Memory read out mode 10 6 Kind of test mode and flow of...

Page 5: ...ol 30 14 External control 31 14 1 Control by REMOTE OUT connector 31 14 2 Arrangement and function of connector pins 31 14 3 Interlock signal 32 14 4 Protective function PROTECTION 32 14 5 Output sign...

Page 6: ...est conditions regulated by the various standards or regulations Relay contact can be output as the status output during the test By means of REMOTE OUT connector an output signal to show waiting in t...

Page 7: ...or handling Since the Model 8526 deals high voltage it is designed paying special attention to safety However it is still dangerous as it outputs high voltage of max 5kV An erroneous handling may caus...

Page 8: ...GER lamp is lit up The operator may suffer electric shock It is common with HIGH VOLTAGE on the back panel LOW Low voltage side terminal of the test voltage output It is of the same voltage as the cas...

Page 9: ...g the discharging of DC withstanding voltage test ONLINE lamp Lit up while the tester is remote controlled via RS 232C AC lamp Lit up during the setting for the AC withstanding voltage test DC lamp Li...

Page 10: ...writing the memory key Key to feed and select each setting item toward right READ When pressed together with SHIFT key it becomes READ key used for read out of the memory key Key to increase the first...

Page 11: ...232C serial communication D sub 9 pins Refer to the instruction manual of interface REMOTE OUT Connector for the setting inputs of interlock and to output the output signals For detail refer to the ar...

Page 12: ...s disabled STOP C By making the short circuit between the terminals the test action can be interrupted and the judgement result can be reset REAR ON C By making the short circuit between the terminals...

Page 13: ...icle 13 15 P28 35 4 4 Connection of high voltage cable Choice of output section Make a choice where to take out the high voltage output either from the front panel or from the rear panel During the te...

Page 14: ...off of power source Before turning ON the POWER switch and throw in the power confirm that the TEST VOLTAGE knob is completely turned anti clockwise to the end For shut off of the power supply turn t...

Page 15: ...tester becomes READY status Item to set Test mode Test condition Ref art 7 2 P12 Ref art 8 P13 20 5 3 Memory write in mode After setting the test condition in the test condition setting mode press th...

Page 16: ...age test AC blinks at delivery from factory AC AC is lit up blinks Setting of test condition of Memory of ENTER key to memorize the set value EXIT key SHIFT ENTER YES NO setting DC DC is lit up DC DC...

Page 17: ...est mode lamp blinking status A press of ENTER key determines the selected mode and the tester returns to READY status To enter the setting of AC withstanding voltage test In the condition while AC AC...

Page 18: ...V or 5kV with or key When the test voltage range is switched the range display displays the selected voltage value in blinking A press of or key changes the display of voltage value from blinking to l...

Page 19: ...igure To return to the previous setting Press key then the setting changes to the setting of test range of withstanding voltage test To the next setting Press key then the setting moves to the setting...

Page 20: ...the above figure Note The referential voltage can be set within the range of 0 00 5 00kV To return to the previous setting Press key then the setting changes to the setting of test range of withstand...

Page 21: ...ess or key and select the status that the current display blinks and HIGH SET is lit up refer to the above figure Next press or key and set the high limit of leak current value A press of key SHIFT an...

Page 22: ...he test mode lamp moves up and down with or key Make the required test mode lamp blinking AC or DC Press or key and make the test mode lamp lit up To turn OFF the setting of low limit of leak current...

Page 23: ...HIFT and keys at a time or key SHIFT and keys at a time allows the setting of second digit To move to the previous setting Press key then changes to the setting of high limit of leak current To the ne...

Page 24: ...bove figure To move to the previous setting Press key then changes to the setting of low limit of leak current To the next setting Press key then changes to the selective state of test mode Finish of...

Page 25: ...second digit The adjustable range is 0 5 99 9s resolution 0 1s 100 999s resolution 1s To move to the previous setting Press key then changes to the setting of low limit of leak current To the next se...

Page 26: ...eak current Low limit of leak current Test time Test time 9 2 Memory write in Selection of memory No Make the setting of test mode and test condition required to be written in the memory and make the...

Page 27: ...nish of memory write in Press ENTER key then the tester returns to READY status memorizing the settings having been made When the EXIT key SHIFT and ENTER key at a time is pressed in the setting mode...

Page 28: ...ING If the test range of withstanding voltage test is switched from 2 5kV to 5kV leaving the test voltage knob at the position set at the range 2 5kV the test voltage is doubled when output When makin...

Page 29: ...range the NG judgement is given At the judgement the test voltage display and the current display respectively displays the value at that time while the test time display displays the remaining time...

Page 30: ...f referential voltage MODE AC or DC blinks During this sequence the test voltage display displays the measured output voltage value and the current display displays the measured leak current value Als...

Page 31: ...CK lamp blinks KEY LOCK lamp is then lit up and the key lock function is set up Cancellation of key lock While KEY LOCK lamp is lit up press again the LOCK key SHIFT and ON OFF at a time for 3 seconds...

Page 32: ...s The item to set can be moved with or key Refer to the following table for the items to select CURRENT key Numeral increases key Numeral decreases Lamps to synchronously blinks at the setting Cancel...

Page 33: ...n the START switch on the front panel is disabled 13 2 Operation by REMOTE terminal An equivalent operation to that through REMOTE connector is also possible through the REMOTE terminal on the rear pa...

Page 34: ...l is made by switch relay and etc and when the chattering occurs it may cause faulty operation 13 3 Operation by REMOTE OUT connector Same remote operation as that through REMOTE terminal can be done...

Page 35: ...t sample safety and so on press START switch Or start the test by remote control 4 If the pin No 20 of the connector is opened the tester returns to the test condition before entering the operation by...

Page 36: ...otective function works Ref article 14 4 for detail GOOD 13 Output at good judgement HIGH 14 Output at NG judgement for high limit NC 15 Vacant pin do not use it as relay terminal NC 16 Vacant pin do...

Page 37: ...lamp is lit up enabling the test Note The pin 5 and 23 of the attached REMOTE OUT plug 36P are short circuited Considering the safety aspect please provide a proper interlock solution to jointly work...

Page 38: ...rom the internal circuit by photo coupler Output saturation voltage 1 6V DC or less 2 Specification of control power source Pin No 1 Output voltage 24V DC Current capacity 0 1A DC Fig 14 2 Connection...

Page 39: ...dgement when JUDGE HIGH LOW lamp is lit up READY In READY status when READY lamp is lit up REMOTE When remote controlled when REMOTE lamp lit up POWER ON When the power supply is ON It can be connecte...

Page 40: ...OW READY READY lamp REMOTE REMOTE lamp POWER ON Finish of setting Press ENTER key then the setting is memorized and returns to READY status When the EXIT key SHIFT and ENTER key at a time is pressed t...

Page 41: ...OD action HIGH NG action LOW NG action Test voltage NG Half way stop DANGER After confirming low voltage After confirming low voltage After confirming low voltage After confirming low voltage After co...

Page 42: ...ment and NG judgement can be switched over Be sure to make a setting while is blinking The sound volume can be set with or key For the level of volume refer to the table below Finish of setting Press...

Page 43: ...g the test Press STOP switch and make READY status and check the connection or sequence D In case that the test sample is short circuited or abnormal current flows the judgement for high leak current...

Page 44: ...e art 14 3 P32 Key is not operable Isn t the KEY LOCK lamp lit up Cancel the key lock referring to the art 11 P26 Test can not be started though START switch is pressed Isn t the READY lamp lit up Isn...

Page 45: ...e Manual setting 6 Discharging function Discharges the electric charge which is charged in the test sample 2 Voltage measurement 2 1 Analog 1 Scale AC and DC sharing 0 5kV 2 Accuracy 5 of F S 3 AC ind...

Page 46: ...t into account The following values are the referential values on condition that the wiring is made keeping the distance between HIGH voltage side cable red and LOW voltage side cable black of the att...

Page 47: ...2 7 25 DC TEST MEM SET4 8 26 TEST MEM SET8 9 27 TEST H V OUT 10 28 END READY 11 29 PROTECTION 12 30 GOOD 13 31 NG HIGH 14 32 LOW 15 33 16 34 17 35 18 36 COM 7 Status output The relay contact is output...

Page 48: ...ition of the memory selected by REMOTE OUT connector MEM SET When this function is actuated no change of the setting is allowed Key lock condition 10 Other functions 1 Interlock Locking condition when...

Page 49: ...ox 650VA at rated load approx 25VA with no load READY 4 Operating ambient temp 0 40 5 Operating ambient hum 20 80 RH no dew 6 Storage temp and hum 20 70 90 RH or less no dew 7 Withstanding voltage Pow...

Page 50: ...E NS UR EGR O U N D I N GOF P R OTE CT IV E EA R T H TER M I NA L STATUS OUT a REMOTE START STOP REAR ON C C C FUSE 7A 100V 50 60Hz s SHIFT ENTER ON OFF 320 150 430 95min 25max 14 POWER SOURCE CODE Co...

Page 51: ...TSURUGA ELECTRIC CORPORATION I 01991 RS 232C Interface for Model 8526 Instruction Manual...

Page 52: ...tting of low limit of leak current of AC withstanding voltage test 17 4 2 22 ALOW read out of low limit value of leak current of AC withstanding voltage test 17 4 2 23 ATIMER setting of test time of A...

Page 53: ...er source setting of special test mode and status output condition are not possible to do Specifications Table 1 2 Specifications Transmission system Start stop synchronous duplex transmission Transmi...

Page 54: ...e a connection of 8526 and host by cable D sub 9 pin or 25 pin D sub 9 pin Male side 8526 connector D sub 9 pin Pin 1 Female side Connector D sub 9 pin plug type Recommended connector XM2D 0901 OMRON...

Page 55: ...ng the test is RESET or STATUS only DATA Read out in the lump of test result JUDGE AJUDGE VOLT CURRENT Transmission in the lump of test result Test finish A Configuration of command Command Parameter...

Page 56: ...case of effective command START Response is ERROR 0 Example 3 2 In case of effective command ATIMER 60 0s Response is ERROR 0 The test time of AC withstanding voltage test is set to 60 0s For the inef...

Page 57: ...of setting and operation When the is added to the letters of setting command from the host side 8526 transacts it as setting command is not necessary for the operation command START and RESET Setting...

Page 58: ...gh limit of leak current AHIGH AHIGH 25 16 16 Low limit of leak current ALOW ALOW 32 15 17 Test time ATIMER ATIMER 29 26 18 DC Withstand ing voltage test Test voltage range DVOLT DVOLT 19 15 19 Refere...

Page 59: ...time is retained Transmission REMOTE ON Makes the remote control setting ON REMOTE OFF Makes the remote control setting OFF Response When 8526 received the effective command setting ERROR 0 When the...

Page 60: ...When the Response Setting is ON No response When the Response Setting is OFF Note When the KEYLOCK ON is set the keylock can not be cancelled by key operation In order to turn it OFF make the KEYLOCK...

Page 61: ...e response FORMAT OFF Does not adds command name and unit to the response Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Respons...

Page 62: ...o response is transmitted to the host When the command is ineffective ERROR No is transmitted regardless of ON OFF of the Response Setting Note For ERROR No refer to the article 5 Error Transmission R...

Page 63: ...e test mode MODE DC Test mode is set to DC withstanding voltage test mode Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Respons...

Page 64: ...received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response Setting is OFF 4 2 12 RESET stop of test judgement reset Function Stops the test When the c...

Page 65: ...ut STATUS 0042 At the finish of test GOOD END are being output Kinds of parameter Name of output Condition of output Weight of data Hexadecimal digit TEST In the course of test 0001 END Finish of test...

Page 66: ...akes the setting of test voltage range of AC withstanding voltage test Structure AVOLT Test voltage range Test voltage range 2 5kV or 5 0kV is to be set Transmission AVOLT 5 0kV Sets the range of AC w...

Page 67: ...Sets the referential voltage of AC withstanding voltage test at 1 50kV Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response S...

Page 68: ...t Transmission AHIGH 10 0mA Sets the high limit of leak current of AC withstanding voltage test at 10 0mA Response When 8526 received the effective command setting ERROR 0 When the Response Setting is...

Page 69: ...current Transmission ALOW 2 0mA Sets the low limit of leak current of AC withstanding voltage test at 2 0mA Response When 8526 received the effective command setting ERROR 0 When the Response Setting...

Page 70: ...ets the test time of AC withstanding voltage test at 60 0sec Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response Setting is...

Page 71: ...5 0kV Sets the range of DC withstanding voltage test at 5 0kV Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response Setting i...

Page 72: ...Sets the referential voltage of DC withstanding voltage test at 1 50kV Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response S...

Page 73: ...t Transmission DHIGH 10 0mA Sets the high limit of leak current of DC withstanding voltage test at 10 0mA Response When 8526 received the effective command setting ERROR 0 When the Response Setting is...

Page 74: ...current Transmission DLOW 2 0mA Sets the low limit of leak current of DC withstanding voltage test at 2 0mA Response When 8526 received the effective command setting ERROR 0 When the Response Setting...

Page 75: ...ets the test time of DC withstanding voltage test at 60 0sec Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response Setting is...

Page 76: ...led for high limit judgement LOW Failed for low limit judgement NULL When the test is stopped by RESET command STOP switch HIGH LOW Protective circuit is activated PROTECTION during the test Response...

Page 77: ...E NG AJUDGE LOW VOLT 1 51kV CURRENT 0 15mA At RESET Stop Note 1 JUDGE NULL AJUDGE NULL VOLT 0 00kV CURRENT 0 0mA At occurrence of PROTECT Note 2 JUDGE PROTECT AJUDGE HIGH LOW VOLT 1 50kV CURRENT 1 23m...

Page 78: ...2 00kV AHIGH 10 0mA ALOW 5 0mA ATIMER 60 0s In the DC withstanding voltage test mode SET MODE DC DVOLT 2 5kV DLEVEL 2 00kV DHIGH 10 0mA DLOW 5 0mA DTIMER 60 0s Response When 8526 received the effectiv...

Page 79: ...er to memory No 5 Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response Setting is OFF 4 2 40 MEMORY read out of memory number...

Page 80: ...IGH 10 0mA DLOW OFF DTIMER 60 0s Response When 8526 received the effective command setting ERROR 0 When the Response Setting is ON No response When the Response Setting is OFF 4 2 42 MEM No read out m...

Page 81: ...lume at GOOD judegment passed is set to 3 among 5 levels and the sound level at NG judgement failed is set to maximum sound volume Response When 8526 received the effective command setting ERROR 0 Whe...

Page 82: ...nsmission of command not defined by SET MEM such as buzzer sound volume BUZZ 3 3 is made ERROR 8 Transmission of command is made during the setting of test condition Example Transmission of command is...

Page 83: ...est condition set value Content of the setting is as follows MODE DC DVOLT 5 0kV DLEVEL OFF DHIGH 5 0mA DLOW OFF DTIMER 2 0s 4 Click of command3 START button starts the automatic test with the above s...

Page 84: ...voltage test in operation sGOOD H40 Total judgement passed sNG H80 Total judgement failed sW_HIGH H100 Withstanding voltage test failed for high limit sW_LOW H200 Withstanding voltage test failed for...

Page 85: ...nsmission buffer size Call FlashBuffer Flash of receiving and transmission buffer Handshaking comNone Hand shake DTREnable True DTR NullDiscard True Discard of NULL letter RThreshold 0 No receiving ev...

Page 86: ...f End With ShowLog CloseComm OK Exit_CloseComm Exit Sub End Sub MSCOMM1 Flash of sending and receiving buffer Private Sub FlashBuffer With MSComm1 InBufferCount 0 OutBufferCount 0 End With End Sub Tex...

Page 87: ...tput sSend transmission of letters End With Do DoEvents sWait 0 1 Weight of 100ms With MSComm1 If InBufferCount 0 Then Receiving buffer port includes letters sRecv sRecv Input Receiving letters stored...

Page 88: ...eOut_Of_Range 2 ShowLog ERROR Out of range Case eCondition 3 ShowLog ERROR Condition error of the parameter Case eInitializing 4 ShowLog ERROR Being initialized Case eTesting 5 ShowLog ERROR Testing...

Page 89: ...Exit Sub lngStart GetTickCount lngEnd lngStart sngSec 1000 Do While GetTickCount lngEnd DoEvents Loop End Sub Read in form Private Sub Form_Load With Text1 MultiLine True MaxLength 4096 Text End With...

Page 90: ...n GoTo Err_Form_Activate If ErrorHandler szBuf False Then GoTo Err_Form_Activate 8526 Response format OFF If SendComm FORMAT OFF szBuf False Then GoTo Err_Form_Activate If ErrorHandler szBuf False The...

Page 91: ...d False Command4 Enabled True Command5 Enabled False Confirm status before start If SendComm STATUS szBuf False Then GoTo Exit_Command3_Click If ErrorHandler szBuf False Then GoTo Exit_Command3_Click...

Page 92: ...T 0 Then Exit Do Voltage is shut down test stops Loop Obtain judgement at completion of test action If SendComm JUDGE szBuf False Then GoTo Exit_Command3_Click If ErrorHandler szBuf False Then GoTo Ex...

Page 93: ...f nSTB And sREADY 0 Then MsgBox It is not the condition which can be setup vbCritical GoTo Exit_Command1_Click End If Construction of SET command Sets SET MODE AC Sets Sets AVOLT 2 5kV Sets Sets ALEVE...

Page 94: ...Exit_Command2_Click End If Construction of SET command Sets SET MODE AC Sets Sets DVOLT 5 0kV Sets Sets DLEVEL OFF Sets Sets DHIGH 5 0mA Sets Sets DLOW OFF Sets Sets DTIMER 2 0s SET command transmissi...

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