TSE DPT60, Owner'S Manual

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Lubrication & Maintenance — 6000 Hours/72 Months
ZE59858,0000021 -19-12AUG14-2/2
NOTE: Drain coolant from the lowest point in the cooling
system. This location will vary by application.
3. Drain all coolant from engine block.
4. Open radiator drain valve. Drain all coolant from
radiator.
5. Remove thermostats at this time, if not previously
done. Install cover (without thermostats and seals)
and tighten socket head cap screws to specifications.
Specification
Thermostat Cover —
Socket Head Cap
Screws—Torque........................................................... 73 N·m (54 lb.-ft.)
6. Close all drain valves after coolant has drained.
CAUTION: Do not run engine longer than
10 minutes. Doing so may cause engine
to overheat which may cause burns when
radiator water is draining.
7. Fill the cooling system with clean water. Run
the engine about 7 minutes to stir up possible
contaminates or foreign particles.
8. Stop engine, pull off lower radiator hose and remove
radiator cap. Immediately drain the water from system
before contaminates or foreign particles settle.
9. After draining water, close drain valves. Install radiator
cap, radiator hose, and clamp. Fill the cooling system
with clean water and a heavy duty cooling system
cleaner such as Restore or Restore Plus. Follow
manufacturer's directions on label.
10. After cleaning the cooling system, drain cleaner and
fill with water to flush the system. Run the engine
about 7 minutes. Stop engine, remove radiator cap
and drain water.
11. Close all drain valves on engine and radiator.
12. Perform Testing Thermostat Opening Temperature
in the Lubrication & Maintenance — 6000 Hours/72
Months Section.
RG26298
—UN—12AUG14
Engine Block Coolant Drain Plug—Right Side of Engine
A—Right Side of Engine Block
Coolant Drain Plug
13. Install thermostats using a new gasket. Tighten
thermostat cover socket head cap screws to
specifications.
Specification
Thermostat Cover —
Socket Head Cap
Screws—Torque........................................................... 73 N·m (54 lb.-ft.)
14. Add coolant to surge tank (See application manual
for coolant volume).
Specification
4.5 L Engine—Coolant
Capacity (Excluding
Radiator)................................................................................. 8.5 L (9 qt.)
15. Run engine until it reaches operating temperature.
This mixes the solution uniformly and circulates it
through the entire system. The normal engine coolant
temperature range is 85—103 °C (185—217 °F).
16. After running engine, check coolant level and entire
cooling system for leaks.
17. Inspect the fan belt for wear and check belt tension.
(See Checking Belt Wear in the Lubrication &
Maintenance — 500 Hours/12 Months Section.
60-2 032015
PN=86