TSE DPT60, Owner'S Manual

Page: 57 / 459

Contents
Page
Engine Operation
Break-In Service .................................................20-1
Generator Set (Standby) Applications ................20-1
Starting the Engine .............................................20-2
Normal Engine Operation ...................................20-3
Cold Weather Operation.....................................20-4
Warming Engine .................................................20-5
Idling Engine.......................................................20-5
Changing Engine Speed.....................................20-5
Stopping the Engine ...........................................20-6
Using a Booster Battery or Charger ...................20-6
Auxiliary Gear Drive Limitations .........................20-7
Aftertreatment System
Exhaust Filter Cleaning and Maintenance..........25-1
Exhaust Filter — Cleaning..................................25-1
Diesel Particulate Filter Maintenance
and Service ....................................................25-2
Exhaust Filter — Diesel Particulate
Filter Ash Handling and Disposal ...................25-2
Exhaust Filter — Disposal ..................................25-2
Exhaust Filter System Overview.........................25-3
Selective Catalytic Reduction (SCR)
System Overview ...........................................25-4
Diagnostic Gauge Keys and Indicators
Overview ........................................................25-5
Aftertreatment Indicators Overview ....................25-6
Passive Regeneration/Natural Cleaning.............25-7
Automatic (AUTO) Exhaust Filter Cleaning ........25-7
Manual/Parked Exhaust Filter Cleaning .............25-8
Disable Exhaust Filter Cleaning .........................25-9
Exhaust Filter Service Required .........................25-9
Restored Operation Option.................................25-9
Lubrication and Maintenance
Observe Service Intervals ..................................30-1
Use Correct Fuels, Lubricants, and Coolant.......30-1
Lubrication and Maintenance Service
Interval Chart..................................................30-2
Lubrication & Maintenance — Daily
Daily Prestarting Checks ....................................35-1
Lubrication & Maintenance — 500 Hours/12
Months
Servicing Fire Extinguisher.................................40-1
Servicing Battery ................................................40-1
Changing Engine Oil and Replacing Filter..........40-3
Visually Inspecting Coolant Pump ......................40-4
Checking Open Crankcase Vent (OCV) .............40-5
Removing and Installing Fuel Filters ..................40-5
Checking Belt Wear............................................40-7
Checking Tensioner Spring Tension ...................40-8
Checking Cooling System ..................................40-8
Pressure Testing Cooling System.......................40-9
Page
Checking and Adjusting Engine Speeds ..........40-10
Checking Engine Mounts..................................40-10
Checking Engine Ground Connection ..............40-10
Lubrication & Maintenance — 1500 Hours
Changing Open Crankcase Ventilation
(OCV) Filter ....................................................45-1
Lubrication & Maintenance — 3000 Hours/36
Months
Checking Crankshaft Vibration Damper .............50-1
Adjusting Valve Clearance..................................50-1
Testing Glow Plugs for Continuity.......................50-4
Lubrication & Maintenance — 4500 Hours/36
Months
Access DEF Dosing Unit ....................................55-1
Changing Diesel Exhaust Fluid (DEF)
Dosing Unit Filter............................................55-1
Lubrication & Maintenance — 6000 Hours/72
Months
Flushing and Refilling Cooling System ...............60-1
Testing Thermostat Opening Temperature .........60-3
Service As Required
Additional Service Information............................65-1
Do Not Modify Fuel System................................65-1
Drain Water From Fuel Filters ............................65-2
Adding Coolant ...................................................65-2
Cleaning Diesel Exhaust Fluid (DEF) Tank ........65-3
Pre-Start Cleaning Guide ...................................65-4
Replacing Air Filter Element ...............................65-5
Inspecting Primary Air Filter Element .................65-6
Air Filter Element Storage ..................................65-6
Cleaning the Exhaust Filter ................................65-7
Replacing Fan Belt .............................................65-8
Checking Fuses..................................................65-9
Checking Electrical Wiring And Connections .....65-9
Bleeding Fuel System.........................................65-9
Checking Air Compressors (If Equipped) ...........65-9
Checking Refrigerant (A/C)
Compressor (If Equipped) ..............................65-9
Troubleshooting
General Troubleshooting Information .................70-1
Diagnostic Trouble Codes (DTCs) — Listing......70-2
Diagnostic Trouble Codes (DTCs) —
Operation .......................................................70-4
Intermittent Fault Diagnostics .............................70-5
Engine Troubleshooting......................................70-6
Precautions for Electrical System
When Steam Cleaning Engine .....................70-17
Engine Wiring Harness Layout .........................70-18
Precautions For Welding ..................................70-22
4.5 L Wiring Diagram 1.....................................70-23
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