Triple-IN PS250-90 User Manual Download Page 1

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PS250-90 Lightweight

Laser Range Module

User’s Manual

Triple

Triple----In GmbH

In GmbH

In GmbH |

| Poppenbütteler Bogen 64,

Poppenbütteler Bogen 64,

Poppenbütteler Bogen 64, D

D----22339 Hamburg

22339 Hamburg

Summary of Contents for PS250-90

Page 1: ...s Manual User s Manual User s Manual Triple Triple Triple Triple In GmbH In GmbH In GmbH In GmbH Poppenb tteler Bogen 64 Poppenb tteler Bogen 64 Poppenb tteler Bogen 64 Poppenb tteler Bogen 64 D D D...

Page 2: ...TOR 14 5 3 INTERFACE ADAPTER TO USE TRIPLE IN STANDARD CABLES 16 6 TRANSPORT AND INTEGRATION 21 6 1 TRANSPORT 21 6 2 CONDENSATION AVOIDANCE 22 6 3 MECHANICAL MOUNTING 22 6 4 MOUNTING THE WINDOW 24 7 S...

Page 3: ...ser s Manual 10 1 DIMENSIONAL DRAWINGS AND OUTLINES 55 10 2 HOUSING WINDOW SPECIFICATION 56 10 3 SERIAL INTERFACE CABLE DIAGRAMS 57 10 4 DATA AND POE CABLE DIAGRAMS 58 10 5 3D CAD MODEL 59 10 6 TECHNI...

Page 4: ...0 90 Lightweight Laser Range Module It is related to the PS250 PS250 PS250 PS250 90 Lightweight Range Module 90 Lightweight Range Module 90 Lightweight Range Module 90 Lightweight Range Module Rev Rev...

Page 5: ...N ATTENTION Measurement Laser is a laser class 1 product Emits invisible light 905 nm Do not look into the laser beam Red laser marker is a laser class 2 product Emits visible light 660 nm Do not look...

Page 6: ...or alterations to the product in any way including any alterations or removal of its identification marks and labels 2 3 General Handling Instructions PS Range Modules are optical instruments without...

Page 7: ...ted circuit boards the following procedures are necessary Before handling the assembly equipped with ES devices drain off any ESD on your body by touching a known earth ground Alternatively obtain and...

Page 8: ...the beginning of the time of flight measurement 3 A mirror which is connected to the angle encoder reflects the laser beam in certain directions An even scan area is formed by the rotation of the mirr...

Page 9: ...ns to compensate deviations from the echo signal strength 7 The result is accurate time of flight measurement independently of the temperature reflectivity and target distance The distance to the targ...

Page 10: ...res 4 1 System parts Picture 4 PS Range Module left hand side Picture 5 PS Range Module right hand side Mirror cube Red Laser Marker Communication board Olimex Angle encoder Operating LEDs RJ45 Ethern...

Page 11: ...eam avoid any contact with the RLM Measurement Laser emits a 905 nm invisible laser beam Receiver contains a receiver diode and is connected with the KEM IC Measurement Processing Unit MPU contains a...

Page 12: ...n Ethernet interface This board is responsible for the TCP IP communication Discrete switch outputs SW1and SW2 are configurable 5 Volt DC switch outputs 4 2 PS Range Module Zero point The zero point o...

Page 13: ...ncoder zero direction is to the optical axis of the measurement laser The scanner has a 45 dead zone from the top so the scan field starts at angle encoder position 45 and ends after 90 at encoder pos...

Page 14: ...Triple IN GmbH Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 13 13 13 13 Picture 9 Laser Spot size over distance...

Page 15: ...10 RJ45 connector ATTENTION ATTENTION ATTENTION ATTENTION Do not attach Power over Ethernet PoE adaptors to this Ethernet connector Use Power over Ethernet PoE only with the pin header adaptor 5 2 20...

Page 16: ...Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 15 15 15 15 Picture 11 20 Pin header connector Picture 12 Pin header connector layout Pin 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 1...

Page 17: ...ot connect J11 11 CH_A Reserved for future use Do not connect J11 12 CH_B Reserved for future use Do not connect J11 13 CH_I Reserved for future use Do not connect J11 14 5V_IB Reserved for future use...

Page 18: ...Do not connect 5 pink ORX RS 232 RxD Ethernet Board Input 6 yellow OTX RS 232 TxD Ethernet Board Output 7 black SWI4 Reserved for future use Do not connect 8 gray SWI3 Reserved for future use Do not c...

Page 19: ...he Interface Adapter Using the Interface adapter the sensor can be connected to the Ethernet by the standard PS Laser Sensor Data and PoE cable Attach a Data and PoE cable at the Interface Adaptor and...

Page 20: ...connector includes 24 Volt power lines cross linked with the PoE adapter The supply for PS Range Modules shall provide 24 Volt 1 25 Ampere 8 Watt 24 Volt 1 25 Ampere 8 Watt 24 Volt 1 25 Ampere 8 Watt...

Page 21: ...ture 17 PoE Connections PoE Power supplies for PS Range Modules shall provide 24 Volt 24 Volt 24 Volt 24 Volt 1 25 Ampere 8 Watt 1 25 Ampere 8 Watt 1 25 Ampere 8 Watt 1 25 Ampere 8 Watt ATTENTION ATTE...

Page 22: ...cient packaging to protect the sensors from possible damage For delivery the sensor is fixed in a transport box by a set of M4 socket head screws Picture 18 Unboxing the Transport Box ATTENTION ATTENT...

Page 23: ...the PS Range Module is suddenly brought in from the cold into a warm room condensation may form on the optics and internal parts To prevent condensation first put the sensor in the transport box then...

Page 24: ...e changes Mount the PS Range Modules in a way that it is not exposed to direct sunlight Route cables such that danger is excluded for persons and all cables are protected from damages Follow the safet...

Page 25: ...Mounting the Window The housing window which is part of the PS Range Module delivery must be mounted parallel to the ground side Picture 21 Housing window Picture 22 Window position The window must b...

Page 26: ...Triple IN GmbH Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 25 25 25 25 Picture 23 Window tilt angle...

Page 27: ...lable on Triple IN s webserver Any other terminal program will be suitable as well 1 Download TeraTerm from Triple IN s FTP Server 2 Run the TeraTerm program installer 3 Connect the EDM via a RS232 co...

Page 28: ...CP IP Manager from Triple IN s FTP Server 2 Run the installer resp upack the ZIP file 3 Start TCP IP Manager 4 Select in TCP IP Settings Network connection name the network adapter connected with the...

Page 29: ...lly should be checked 4 For later use consider Network profile Create a new profile to save the setup 5 Choose Apply Settings 7 1 3 Triple IN s PSControlProgram Triple IN s PSControlProgram is a PC ap...

Page 30: ...the supply voltage the scanner runs through a self test All LEDs are flashing The firmware of the device checks important hardware components and parameters Commands will respond to the control compu...

Page 31: ...irmware This interface supports the so called Terminal Mode see chapter Terminal Mode After startup displays the terminal the sensor s serial number IP address and self test results Picture 26 TeraTer...

Page 32: ...nted human readable menu structure and user interface The Terminal mode is entered after the user sends 4 successive carriage return characters from a RS232 terminal console Note Note Note Note The Et...

Page 33: ...to factory settings Restore to factory settings Restore to factory settings Restore to factory settings This function is used to set parameters to their default values IMPORTANT IMPORTANT IMPORTANT I...

Page 34: ...ty The transport protocol UDP assumes that error checking and correction is performed in the application by checking the CRC that comes with the sensor command structure This avoids the overhead of su...

Page 35: ...ly administered and the sensor might be used in local networks only 7 4 3 Changing the Sensor s Network Settings using PSControlProgram PSControlProgram is useful to change the sensors s default netwo...

Page 36: ...n two ways Using the commands GPRM get parameter and SPRM set parameter of the binary command control interface This way is most suitable for computer programs such as PSControlProgram interactively u...

Page 37: ...r the self test has been finished 7 5 3 Table of User Parameters The following table contains all parameters to be set by the user ID ID ID ID Default Default Default Default Name Name Name Name Descr...

Page 38: ...IP Address xxx BBB xxx xxx Contains the Gateway IP address of the control computer 21 10 Gateway IP Address xxx xxx CCC xxx Contains the Gateway IP address of the control computer 22 0 Gateway IP Add...

Page 39: ...e self test The motor is restarted by the first SCAN command 39 1 Temp Vertical motor status 1 running Temporary parameter containing the current status of the vertical motor 40 0 External incremental...

Page 40: ...tive 1 SW1 is low active 59 0 SW2 function 0 off 1 scan sync 2 switch 3 counter Programs the SW2 function 1 SW2 is closed while a scan is active 2 SW2 is closed if parameter SW1 status is set to 1 3 S...

Page 41: ...the number of measurement points Scan Angle Shift small angle between the start directions of subsequent scans The scan mod can be set with the user parameter Scan mode 0 off 1 normal 2 fast 3 fine 4...

Page 42: ...to a single profile with 4000 points 7 6 2 Taking Scans with the Terminal Mode The Terminal Mode function Take a scan creates a table with the latest profile scan The ASCII format is comma separated a...

Page 43: ...of the optional external incremental encoder Profile start direction is the start direction of the profile where 0 is upwards to the zenith Scan angle is the scanned area in degrees Angle steps give t...

Page 44: ...rting the data to csv files The program is available on Triple IN s webserver 1 Connect to the PS Laser Sensor 2 Once online the record button allows the user to write the scans to the binary files fo...

Page 45: ...e current near field range can be obtained by the parameter Const Near field suppression range 0 1 mm Example Example Example Example Zone 3 has been set as near field suppression range Any echo from...

Page 46: ...ugh rain through protection windows or in dusty surroundings several objects may reflect the laser beam The echo of the actual measuring target is called Master Echo PS Range Modules can handle the fi...

Page 47: ...o another system The feature is set active by setting the parameter SW function to 2 switch The open closed status of the output is set by the user parameter SW status 0 open 1 closed 7 8 3 Using the...

Page 48: ...ameter setup 53 3 SW1 function 0 off 1 scan sync 2 switch 3 counter 56 10 SW1 hold time ms 57 20 SW1 delay ms 58 0 SW1 logic 0 normal 1 low active 59 3 SW2 function 0 off 1 scan sync 2 switch 3 counte...

Page 49: ...ions before you start updating your sensor Do not power off the sensor until the firmware is updated 8 1 Updating the Measurement Board MPU 1 Download the new firmware image from the internet 2 Make s...

Page 50: ...nsor TeraTerm Pro will display progress Picture 33 Teraterm XMODEM upload 11 Once the firmware has been transferred the sensor will update the firmware in the flash memory This process needs about 30...

Page 51: ...all parameters to defaults y n Y Restoring control values Restoring user settings Restoring factory settings Restoring factory user settings Write changed parameters to flash y n Y Writing parameter...

Page 52: ...r Indicator Indicator System Status System Status System Status System Status Description Description Description Description Power off Startup all LEDs are on Self test All LEDs are blinking After se...

Page 53: ...tus ______________________________________________________________________________ Terminal Mode ______________________________________________________________________________ 1 Show user parameter 2...

Page 54: ...up got lost probably due to a power off while parameters were written to the internal non volatile memory Enter the terminal mode and check the user parameter setup Error Temperature out of operating...

Page 55: ...o restar Warning System needs to restar Warning System needs to restart t t t Restart the system by power off and power on Other warnings and errors Other warnings and errors Other warnings and errors...

Page 56: ...riple IN GmbH Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 55 55 55 55 10 Technical Specifications 10 1 Dimensional drawings and outlines Picture 34 PS Range Module Outlines...

Page 57: ...Triple IN GmbH Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 56 56 56 56 10 2 Housing Window Specification Picture 35 Housing Window specification No scale...

Page 58: ...Triple IN GmbH Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 57 57 57 57 10 3 Serial interface cable diagrams Picture 36 Serial interface connecting cable...

Page 59: ...Triple IN GmbH Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 58 58 58 58 10 4 Data and PoE Cable Diagrams Picture 37 Data and PoE cable...

Page 60: ...r class 1M IR measurement laser Scan angle width 90 degree Scan angle resolution 0 09 degree Multi Echo detection Up to 4 targets beam Output of first echo or last echo Red Laser Marker Laser class 2...

Page 61: ...Triple IN GmbH Triple In GmbH 27 01 2016 11 07 00 PSxxx 20 Laser Scanner User s Manual 60 60 60 60 IP Protection class No solid particle protection No liquid ingress protection Weight 1000 g...

Page 62: ...nterface Adapter 17 5 3 3 Connection to the Ethernet using the Interface Adapter 18 5 3 4 Direct Power Supply with Interface Adapter 19 5 3 5 PoE with Interface Adapter 20 6 TRANSPORT AND INTEGRATION...

Page 63: ...ation signals 46 7 8 2 Setting the status of a digital switching output 46 7 8 3 Using the digital switching outputs as preset counters 46 8 UPDATING THE FIRMWARE 48 8 1 UPDATING THE MEASUREMENT BOARD...

Page 64: ...ting threads at the bottom 23 Picture 21 Housing window 24 Picture 22 Window position 24 Picture 23 Window tilt angle 25 Picture 24 Network configuration for PS Laser Sensors with TCP IP Manager 27 Pi...

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