Thermo Scientific Antaris EX Manual Download Page 3

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Thermo Fisher Scientific

Antaris EX Safety, Installation, and Site Preparation Guide

Contents

General Information ............................................................................................ 1

Manual conventions.................................................................................. 2

Questions and concerns ............................................................................ 2

Training installation, maintenance, and service personnel for specific

applications ......................................................................................... 2

Specialized clothing and tools.................................................................... 2

Hot work permits...................................................................................... 3

Safety Considerations......................................................................................... 5

Application suitability and external materials ............................................ 5

Regulatory compliance .............................................................................. 6

Radio frequency interference..................................................................... 7

WEEE compliance .................................................................................... 7

Hazardous materials and infectious agents................................................. 8

Fire safety and burn hazards ...................................................................... 8

Lifting or moving...................................................................................... 9

Tip and crush hazards ............................................................................. 11

Cleaning ................................................................................................. 12

Opening the enclosure ............................................................................ 12

Electrical ................................................................................................. 13

Electrical service................................................................................... 13

Fuses.................................................................................................... 14

Switches and circuit breakers................................................................ 17

Optical.................................................................................................... 18

Protective housing................................................................................ 18

Manufacturer’s laser information ......................................................... 19

Corrosives, solvents, and pressurized gases............................................... 20

Pressurized gases .................................................................................. 20

Caustic agents and volatile atmospheres ............................................... 21

Solvents containing halogenated hydrocarbons .................................... 21

Labeling .................................................................................................. 22

Antaris EX-Z1 ..................................................................................... 22

Antaris EX-Z2 ..................................................................................... 25

Antaris EX-IP ...................................................................................... 28

Installation Process .......................................................................................... 31

Installing enclosures ................................................................................ 31

Wall mount ......................................................................................... 32

Summary of Contents for Antaris EX

Page 1: ...Antaris EX Safety Installation and Site Preparation Guide ...

Page 2: ...rranties of merchantability and fitness for a particular purpose Customers are ultimately responsible for validation of their systems 2006 2008 Thermo Fisher Scientific Inc All rights reserved No part of this publication may be stored in a retrieval system transmitted or reproduced in any way including but not limited to photocopy photograph magnetic or other record without our prior written permi...

Page 3: ...erference 7 WEEE compliance 7 Hazardous materials and infectious agents 8 Fire safety and burn hazards 8 Lifting or moving 9 Tip and crush hazards 11 Cleaning 12 Opening the enclosure 12 Electrical 13 Electrical service 13 Fuses 14 Switches and circuit breakers 17 Optical 18 Protective housing 18 Manufacturer s laser information 19 Corrosives solvents and pressurized gases 20 Pressurized gases 20 ...

Page 4: ...leakage compensation 51 Commissioning an Antaris EX IP 53 Connecting purge gas 53 Connecting electrical power 54 Recalibrating the purge system 55 Recalibrating an Antaris EX Z1 55 Clearing the purge supply line 55 Calibrating the relief valve 56 Calibrating the alarm pressurized indicator 59 Calibrating leakage compensation 61 Checking the minimum pressure sensor 62 Recalibrating an Antaris EX Z2...

Page 5: ...pliance 87 International regulatory compliance 88 Environmental conditions 89 Utilities 90 Electrical 91 Plumbing and pipe fitting 91 Weight and mounting 92 Wall mounting 92 Floor mounting 93 Shelf or table top mounting 94 Antaris EX IP Specifications 95 Worldwide regulatory compliance 95 Environmental conditions 96 Utilities 97 Electrical 98 Plumbing and pipe fitting 98 Weight and mounting 99 Wal...

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Page 7: ...nd supervision ensure that only qualified persons service the installation For EX IP models no hazardous area protection is provided All models are intended for use in wash down hose down environments Review the specification section for your instrument model to ensure that the instrument you ordered is appropriate for your environment and that spatial environmental utility wiring plumbing and pip...

Page 8: ...service representative in your area or use the information at the beginning of this document to contact us Training installation maintenance and service personnel for specific applications All Thermo Fisher Scientific service engineers who are certified for Antaris EX installations have received basic training in the safety measures required to work in process environments Specific information abo...

Page 9: ...equired to complete their work Danger Avoid fire and explosion hazards Never exceed the time frame cited in the hot work permit Advise the installation site if the time frame cited on the hot work permit is not sufficient for work required Never deviate from established plant procedures Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 3 ...

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Page 11: ...alled by personnel who are aware of the local requirements for installation of electrical equipment within hazardous locations Some units are designed to be controlled primarily with pressurized clean dry nitrogen or air During normal use the atmosphere inside enclosures using pressurized nitrogen becomes oxygen deficient To protect operators service and maintenance personnel from this and other h...

Page 12: ...ty with particular directives and standards The regulatory organizations are described here CE Conformité Européenne The CE mark indicates compliance with the European Union s applicable New Approach Directives The CE mark is a self declaration and self marking process After a manufacturer has proven that the particular equipment meets CE requirements and has collected supporting data that equipme...

Page 13: ...e been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the documentation t...

Page 14: ...h radioactive or other hazardous materials infectious agents or any other materials and or conditions that could pose a health or injury hazard to employees Contact Thermo Fisher Scientific Customer Support if you have questions about decontamination requirements If you live outside the U S A contact your local Thermo Fisher Scientific office Fire safety and burn hazards To avoid a burn injury and...

Page 15: ...e instrument Heat from the source or internal electrical components could ignite a flammable gas All gases used to purge pressurize or cool the instrument must be free of moisture oil and other reactive or infrared absorbing materials Use only clean dry air or clean dry nitrogen in the enclosure Other gases even inert gases such as argon Ar can damage the instrument Lifting or moving These instrum...

Page 16: ...mechanical lifting apparatus and all 4 lifting eyes as shown in the schedule drawings and schematics Danger This equipment is heavy and can crush if improperly secured Always use all 4 lift points when moving this equipment with overhead lift assistance Overhead lift assistance is recommended for this equipment Four eye style lift points are provided on the top of the instrument enclosure Lifting ...

Page 17: ...anchors and anti tip devices that meet applicable local codes and the specifications later in this guide Note Thermo Fisher Scientific provides no hardware for attaching the enclosure to the surrounding structure at the installation site Danger The instrument and enclosure are heavy and could crush if they are not securely installed and tip or fall Never use an instrument that is not secured with ...

Page 18: ... enclosure closed and latched Information about the hazards you may encounter when the enclosure is open is included in documentation that accompanied the enclosure and on labels on the enclosure itself Be sure to read and heed this information Refer servicing inside the enclosure to trained personnel only Warning Always disconnect power before opening Hazardous voltage inside Warning Avoid explos...

Page 19: ...esses after shipping Warning Before servicing the unit turn off power to the branch circuit Warning Even after the instrument has been disconnected from all voltage sources capacitors may remain charged for up to 30 seconds Electrical service Check the line voltage and frequency at the wall outlet or other AC power source before you connect the system or turn on the power This should be done when ...

Page 20: ...ltage 250 VAC Size 5 x 20 mm Action F type quick acting Danger Avoid shock and fire hazard Always use exact replacements for fuses Danger Avoid shock hazard Always disconnect power from the branch circuit that services the instrument and move spectrometer power switch to the Off position before checking or changing fuses To change a fuse 1 Open the enclosure Raise keyboard x4 14 Antaris EX Safety ...

Page 21: ...r Use a 1 8 inch flat blade screwdriver to pry the fuse cover open and then pry the fuse holder out of the fuse compartment Fuse cover Fuse holder 3 Remove the fuse from the holder Use a 1 8 inch flat blade screwdriver to pry the fuse loose from the fuse holder and then lift it out of the holder Fuse Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 15 ...

Page 22: ...e install the fuses 5 Once the fuses are installed push the fuse holder back into the fuse compartment until it is completely inserted and then close the fuse cover 6 Reconnect AC power and move the power switch on the rear panel of the module to the ON position I on O off 7 Close and latch the enclosure and then apply power to circuit that powers the instrument 16 Antaris EX Safety Installation a...

Page 23: ...e DIN rail protects internal components from excessive current A power switch for the spectrometer also is located in the enclosure For both I On O Off Circuit breaker Spectrometer On Off switch I On O Off On Off Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 17 ...

Page 24: ...e specified in your User s Guide may result in hazardous radiation exposure Protective housing A protective housing covers each instrument and protects you from exposure to electrical shock hazards very bright NIR light and very low laser light More than 80 of the laser light is lost as it passes through the instrument optics The accessible laser radiation at the sampling tip of the fiber optic pr...

Page 25: ... lists information that may be needed for registration Characteristic Specification manufacturer Melles Griot type of laser helium neon HeNe wavelength 632 8 nm minimum power 0 9 mW TEM00 nominal power 1 0 mW maximum power 1 6 mW beam diameter 0 65 cm 1 e2 beam divergence 3 0 mrad spacing C 2L 1039 MHz internal operating voltage 1700 100 VDC CDRH classification IIIa Thermo Fisher Scientific Antari...

Page 26: ...ardous gases be sure the work area is properly ventilated through a non sparking fume hood glove box or ventilated cabinet Leave valve protective caps in place until the cylinder is connected to a regulator or manifold Never lift a cylinder by the cap Always provide a legible label or marking to identify the contents of a cylinder and any precautionary warnings Inspect the cylinders regularly for ...

Page 27: ...olatile atmosphere be sure the atmosphere inside the enclosure is clear before applying power to the instrument Always follow the procedures for opening the enclosure powering on and powering off Solvents containing halogenated hydrocarbons Chlorinated solvents perfluorochlorinated solvents and other materials containing halogenated hydrocarbons are often used as FT NIR solvents The pyrolysis of t...

Page 28: ...loose or become unreadable Thermo Fisher Scientific will supply new ones The parts list that came with your system contains information about obtaining replacement labels Antaris EX Z1 Enclosure protected by pressurization Open only when an explosive atmosphere is not present 22 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Scientific ...

Page 29: ...Safety Considerations Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 23 ...

Page 30: ...Safety Considerations OR 24 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Scientific ...

Page 31: ... Considerations Antaris EX Z2 Enclosure protected by pressurization Open only when an explosive atmosphere is not present Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 25 ...

Page 32: ...Safety Considerations 26 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Scientific ...

Page 33: ...Safety Considerations OR Antaris EX Z2 International Process Analyzer Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 27 ...

Page 34: ...Safety Considerations Antaris EX IP 28 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Scientific ...

Page 35: ...Safety Considerations s Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 29 ...

Page 36: ...Safety Considerations s 30 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Scientific ...

Page 37: ... Use the information that follows and the specifications for the instrument model to be installed to Install the enclosure Run electrical gas and computer lines Run fiber optic lines Commission the analyzer Installing enclosures The instrument enclosure may be Wall mounted Floor mounted Cart mounted EX IP model only All anchors and fasteners are required and must be customer supplied The spectrome...

Page 38: ...ater in this manual for weight information and anchor and fastener requirements See the installation drawing that came with your system for dimensions L bracket L bracket Wall Customer supplied fasteners 6 Customer supplied anchors 6 Structural members weight bearing All 6 bolts are required to safely secure the instrument to the wall The instrument must be accurately secured within 2 degrees of v...

Page 39: ...compliance specifications for your model later in this manual for weight information and anchor and fastener requirements In this configuration the wall mount flanges may be removed The instrument must be accurately secured within 2 degrees of vertical Set screw Connecting bolt Structural member weight bearing Floor mount bracket Customer supplied anchors 8 Customer supplied fasteners 8 All fasten...

Page 40: ...ackets and insert the stand into the brackets 5 Use a 1 8 inch hex driver to tighten the set screws to secure the stand to the floor mount 6 Place the instrument enclosure on the stand with the door facing the open side of the stand Align the holes in the stand surface with those in the bottom of the enclosure 7 Insert bolts through the stand into the bottom of the enclosure and tighten a few turn...

Page 41: ...ting or Cart shelf or table top mounting in the installation and regulatory compliance specifications for your model for weight information and anchor and fastener requirements Danger For enclosures installed on a wheeled cart use caution when moving the cart Push only from the handle Do not attempt to move the cart up or down inclines greater than 10 degrees For a cart mount Antaris EX IP model o...

Page 42: ...ted into the enclosure tighten them all to securely fasten the enclosure to the stand For a table top or shelf installation 1 Drill the table top or shelf for anchoring bolts Check the schedule drawings for your instrument for drill size and placement Check the installation and regulatory compliance specifications for your instrument later in this manual for anchoring bolt specifications 2 Place t...

Page 43: ...e bottom of the enclosure and tighten a few turns 4 Once all 4 bolts are inserted into the enclosure tighten them all to securely fasten the enclosure to the shelf or table top Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 37 ...

Page 44: ... the pressure in the enclosure drops below the minimum requirement The pressurized contact closes to common when the pressure in the enclosure is above the minimum requirement Power and I O signals must be connected with a cable gland with armored cable or through a sealed conduit There are 8 connections available for input and output wiring Wires 1 through 8 are labeled on the drawing for the exp...

Page 45: ...pecifications Sealed USB and Ethernet connectors are provided Unsealed cables will connect to these components Sealed mating connectors and cables are available from the Bulgin Components Buccaneer line of products If the integrated computer option is installed there will be 2 USB connectors available for peripheral devices such as printers drives and scanners There will be 2 Ethernet connectors I...

Page 46: ...ceive Orange White Green White 4 Unused Blue Blue 5 Unused Blue White Blue White 6 Receive Orange Green 7 Unused Brown White Brown White 8 Unused Brown Brown PLC Connect the PLC I O wires inside the enclosure to the desired signals noting the wire numbers used To facilitate service and troubleshooting label the individual wires with the bank terminal and signal to which they are connected The sign...

Page 47: ...ital Out Digital Out Digital Out Digital Out 3 open open open open Digital Out 4 open open 4 20 In open 4 20 In 5 open open open open 4 20 In 6 open 4 20 Out 4 20 Out 4 20 Out 4 20 Out 7 open 4 20 Out 4 20 Out 4 20 Out 4 20 Out 8 open open open 4 20 Out 4 20 Out 9 open open open 4 20 Out 4 20 Out 10 open open open open open 11 open open open open open Thermo Fisher Scientific Antaris EX Safety Ins...

Page 48: ... their sampling location and whether each is the source from the analyzer or the return to the analyzer to make service and troubleshooting easier Use the instructions included in the spectrometer User s Guide for making internal connections to the spectrometer Note On EX Z2 systems and EX IP systems fiber optic cables enter the enclosure using the same ports that are available for electrical wiri...

Page 49: ... be connected through cable glands that maintain the rating of the enclosure See the schedule drawings that accompanied the enclosure and the specifications for your model later in this manual for port locations and specifications Thermo Fisher Scientific Antaris EX Safety Installation and Site Preparation Guide 43 ...

Page 50: ...d air or nitrogen through the supply line for at least 15 seconds per meter 3 feet of supply pipe length This removes any debris or condensation 3 If there are questions about the supply line pressure connect a pressure gauge and confirm that the supply line pressure being delivered to the enclosure inlet is between 4 barg and 8 barg 60 psi and 115 psi or 400 kPA and 800 kPA 4 Turn off the purge g...

Page 51: ...rom red to green The purging indicator should change from black to yellow whenever purge gas flows into the system Purging Yellow Alarm pressurized Green 3 Turn off the purge supply at its source and wait for the Alarm Pressurized indicator to turn red and the Purging indicator to turn black 4 Repeat steps 1 through 3 several times to confirm indicator operation Thermo Fisher Scientific Antaris EX...

Page 52: ...urging valve closes and air flow into the enclosure is controlled by the leakage compensation valve Setting an appropriate working pressure saves purge gas The leakage compensation valve may need to be adjusted if the enclosure is modified gland plates are added or replaced changes are made to the purge system the enclosure cannot maintain pressure air is constantly flowing through the relief valv...

Page 53: ...the compartment remains pressurized no adjustment is needed The analyzer is commissioned If the relief valve opens occasionally for example every 15 seconds or more and the compartment remains pressurized no adjustment is needed The analyzer is commissioned 3 Use the key and open the MiniPurge compartment Key 4 Use a flat blade screwdriver to adjust the leakage control valve Turn the control clock...

Page 54: ... should remain closed and the compartment should remain pressurized The relief valve occasionally opening is not a cause for concern If the valve cannot be properly adjusted recalibrate the purge system 48 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Scientific ...

Page 55: ... nitrogen through the supply line for at least 15 seconds per meter 3 feet of supply pipe length This removes any debris or condensation 3 If there are questions about the supply line pressure connect a pressure gauge and confirm that the supply line pressure being delivered to the enclosure inlet is between 4 barg and 8 barg 60 psi and 115 psi or 400 kPA and 800 kPA 4 Turn off the purge gas and r...

Page 56: ...uilds the alarm pressurized indicator should change from red to green The purging indicator should change from black to yellow Leakage compensation valve Purge off Purge on Lever 3 Turn off the purge supply wait for the Alarm Pressurized indicator to turn red and the Purging indicator to turn black 4 Repeat steps 1 through 3 several times to confirm indicator operation 50 Antaris EX Safety Install...

Page 57: ...ady done so turn on the purge supply move the purge valve lever to the Purge ON position wait for the enclosure to pressurize and then move the lever to the Purge OFF position Leakage compensation valve Purge off Purge on Lever 2 Check the air flow through the relief valve If air is constantly flowing the leakage compensation valve is open too far Continue to step 3 to adjust the valve If the valv...

Page 58: ...zed no adjustment is needed The analyzer is commissioned 3 Use a flat blade screwdriver to adjust the leakage control valve Turn the control clockwise to close the valve Turn the control counterclockwise to open the valve When properly adjusted the relief valve should remain closed and the compartment should remain pressurized The relief valve occasionally opening is not a cause for concern If the...

Page 59: ...opriate pressure and flow rate shown in the specifications tables To connect purge 1 Disconnect the purge gas supply line from the inlet to the enclosure purge system 2 Blow clean dried air or nitrogen through the supply line for at least 15 seconds per meter 3 feet of supply pipe length This removes any debris or condensation 3 Turn off the purge supply 4 Connect the purge line to the purge gas i...

Page 60: ...he holes on the enclosure connector and then press straight in Turn the strain relief clockwise until the seal is tightly closed Warning Avoid shock hazard Always verify that the AC power outlet is rated properly for the environment before connecting the power cord 3 Connect the power cord to the wall outlet or other AC power source Verify that the outlet is rated for the environment To wall outle...

Page 61: ...lacing supply parts or altering the enclosure You will need the following tools for these procedures MiniPurge enclosure key Flat blade screwdriver 4 mm OD nylon tubing a pressure gauge or water manometer stop watch or other timing device pencil or marker Clearing the purge supply line To remove debris and condensation from the purge gas supply line 1 Disconnect the supply pipe from the inlet to t...

Page 62: ... the key and open the Mini Purge compartment If you are unfamiliar with opening the Mini Purge compartment see the documentation that came with the enclosure Key 2 Press down on the quick connect collar and remove the red plug on the low pressure sensor This opens the system pressure test point Quick connect collar Plug 56 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Sci...

Page 63: ... Turn the valve counterclockwise as far as possible Leakage compensation valve 5 Slowly open the supply regulator and allow the enclosure pressure to rise until the relief valve opens You will hear gas flowing through the relief valve once the valve opens Note The relief valve contains a spark arrestor 6 Check the pressure gauge or water manometer to be sure that the relief valve opened at or belo...

Page 64: ...repeat steps 5 and 6 several times to confirm that the relief valve is properly calibrated If the valve is properly calibrated continue on to calibrate the alarm pressurized indicator If it is not properly calibrated contact technical support 58 Antaris EX Safety Installation and Site Preparation Guide Thermo Fisher Scientific ...

Page 65: ... 8 barg 60 psi and 115 psi or 400 kPA and 800 kPA 2 Check the pressure gauge permanently installed inside the MiniPurge enclosure The gauge should read 2 bar 30 psi or 200 kPA Pressure gauge 3 Check the alarm pressurized and purging indicators Alarm pressurized should be green Purging should be yellow Purging Yellow Alarm pressurized Green Thermo Fisher Scientific Antaris EX Safety Installation an...

Page 66: ...surized indicator to turn red and the Purging indicator to turn black 6 Turn on the purge supply watch the indicators and begin timing when the Purging indicator turns yellow 7 Continue timing until power is applied to the instrument If the time is at or in excess of the minimum purge time listed on the purge specifications label a tolerance of 20 is acceptable continue on to calibrate the leakage...

Page 67: ...ure rises to the point where it exceeds the relief valve opening pressure When the valve opens pressure falls quickly to the point where the valve closes again and pressure begins to build again Note the pressure This is the cycling pressure 2 Watch the internal gauge and slowing close the leakage control valve until the pressure drops to a point where the relief valve remains closed all the time ...

Page 68: ...essure specification on the purge system label The pressure should be at or above the minimum pressure listed in the specification Verify that power trips If power remains on at pressures below the minimum contact technical support 3 Return the leakage control valve to the working pressure position The enclosure pressure should immediately settle down at the correct working pressure 4 Turn off the...

Page 69: ...atch or other timing device pencil or other marker Clearing the purge supply line To remove debris and condensation from the purge gas supply line 1 Disconnect the supply line from the inlet to the purge system 2 Blow clean dried air or nitrogen through the supply line for at least 15 seconds per meter 3 feet of supply pipe length This removes any debris or condensation 3 Connect a pressure gauge ...

Page 70: ... 2 Use a 4 mm OD nylon tube to connect a temporary pressure gauge or water manometer to the system pressure test point Before you start be sure to initialize zero the meter To connect the tubing to the instrument press down on the collar remove the plug and insert the nylon tubing into the quick connect test point Release the collar to secure the tubing Quick connect collar Plug Quick connect coll...

Page 71: ...u will hear the valve open and gas flowing through the valve Note The relief valve contains a spark arrestor 6 Check the alarm pressurized and purging indicators Alarm pressurized should be green Purging should be yellow 7 Turn off the purge supply at the source and check the alarm pressurized and purging indicators Alarm pressurized should be red Purging should be black 8 Turn on the purge supply...

Page 72: ...r turns red and compare it to the minimum pressure specification on the purge system label The pressure should be at or above the minimum pressure listed in the specification 11 Open turn counter clockwise the leakage compensation valve until the relief valve on the side of the enclosure opens The system purging indicator will turn yellow and stay on You will hear the valve open and gas flowing th...

Page 73: ...nclosure will just maintain operating pressure Setting an appropriate operating pressure saves purge gas 14 Turn off the purge supply and then remove the test point gauge and reinstall the red plug 15 Turn on the purge gas supply until the pressure delivered to the enclosure inlet is between 4 barg and 8 barg 60 psi and 115 psi or 400 kPA and 800 kPA Thermo Fisher Scientific Antaris EX Safety Inst...

Page 74: ... has been commissioned use the following procedures for power on during normal operation Danger Do not operate the instrument without following the safety precautions described in this manual and the documentation that came with the enclosure Antaris EX Z1 For EX Z1 systems a leakage compensation system is used Initially a high flow of protective gas is passed through the enclosure exiting through...

Page 75: ...one 2 installations includes these steps 1 Turn on the purge gas supply until the purge gas being delivered to the inlet is at a pressure between 4 barg and 8 barg 60 psi and 115 psi or 400 kPA and 800 kPA 2 Move the lever to the Purge On position 3 Wait until the purge indicator indicates appropriate pressure and flow has been reached 4 Check the labeling on the enclosure and wait the specified p...

Page 76: ...ted switched outlet that services the instrument 2 Apply power to the outlet Powering off Specific information about power off procedures as well as component cooling cycles and times is included in documentation that accompanied the enclosure and on labels on the enclosure itself Use these instructions whenever you wish to power off the instrument Danger Avoid explosion and fire hazard The NIR so...

Page 77: ... 3 If you must open the enclosure wait at least the prescribed time to allow internal parts to cool below the flash point of the surrounding atmosphere Antaris EX IP In general the power off procedure for EX IP installations includes these steps 1 Remove the power from the branch circuit servicing the instrument 2 Disconnect the power cord from the outlet Thermo Fisher Scientific Antaris EX Safety...

Page 78: ...ait at least the amount of time specified on the labeling on the enclosure before opening the enclosure This allows internal components to cool to a safe level To open the enclosure 1 Remove the power from the branch circuit servicing the instrument 2 Wait at least at least the specified cooling time before opening the enclosure to allow internal parts to cool below the flash point of the surround...

Page 79: ...be accessed for a variety of periodic maintenance tasks To access the internal spectrometer 1 Open the enclosure 2 Slide the drawer out There are three screws on each side of the drawer The top and bottom screws are a part of the drawer assembly Do not remove those screws The center screw prevents the drawer from sliding Once you remove this screw from each rail the drawer easily slides out to all...

Page 80: ... out Press tabs Service overrides Antaris EX Z1 systems are designed to shutdown immediately upon loss of pressure in the enclosure If the atmosphere is known to be non hazardous the enclosure can be opened for maintenance or service while energized The power must be removed if the atmosphere could become hazardous The enclosure must be sealed and a normal power up procedure completed once the ser...

Page 81: ... override switch box 1 8 inch flat blade screwdriver Use the procedure that follows to override the protections for service and then return the analyzer to normal operating mode 1 Confirm that the atmosphere is non hazardous 2 Loosen the set screw on the MiniPurge interface unit MIU and then remove the cover Loosen screw Locate screw Remove cover 3 Locate the Service Override connector inside the ...

Page 82: ...ly applies power to the instrument Override box on off switch Override box Connectors 5 Upon completion of the service procedure disconnect the service override switch box To prevent damage to the cable always grasp the connector when disconnecting the switch box 6 Replace the MIU cover and tighten the set screw 7 Follow the instructions in the Installation Process chapter and commission the analy...

Page 83: ...ed enclosures P ANSI UL 913 2004 Intrinsically safe apparatus ANSI UL 1203 2004 Explosion proof electrical equipment Other regulations and product standards UL61010 1 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements Installation category II Pollution degree 2 CAN CSA C22 2 NO 61010 1 2004 Safety requirements for electrical equ...

Page 84: ...ent for measurement control and laboratory use Part 1 General requirements Installation category II Pollution degree 2 89 336 EEC 1989 Electromagnetic compatibility directive 2004 108 EC 2004 Revised electromagnetic compatibility directive 73 23 EEC 1973 Low voltage directive EN60825 1 2002 Safety of laser products Part 1 Equipment classification requirements and user s guide EN 61326 2003 Electri...

Page 85: ...f Safe operating 20 C 4 F min 24 C 75 F max Shipping and storage 20 C 14 F min 50 C 122 F max Humidity Purge on Safe operating 0 100 condensing Purge off Safe operating 5 95 noncondensing Shipping and storage 5 95 noncondensing Magnetic fields 5 5 meters 18 feet min to intense fields Vibration Isolation recommended Vibrations from motors pumps and compressors can distort spectral data Thermo Fishe...

Page 86: ...ification Electrical AC service 3 wire live neutral earth ground Dedicated switched 15A circuit Material 10 14 AWG 2 5 mm2 copper wire Tighten input terminals to 0 5 Nm torque Input voltage 200 to 264 VAC Input current 3 5 A max Startup current 15 A max Line frequency 50 to 60 Hz Line disturbance Sags surges or other line disturbances must not exceed 10 of input voltage even for a half cycle Noise...

Page 87: ...e 700 l m 25 scfm max Electrical All electrical signals power alarm and I O entering or exiting the enclosure must disconnect upon loss of enclosure pressure Route all electrical signals through the explosion proof flameproof switches located outside the enclosure Entry and exit must be through either a cable gland with armored cable or through a sealed conduit All wiring must comply with local co...

Page 88: ...e 0 5 inch NPT 3 male supply line 0 5 inch NPT 3 female enclosure 0 75 inch NPT 2 male supply line 0 75 inch NPT 2 female cable gland with armored cable or sealed conduit Enclosure purge enclosure 0 5 inch NPT male supply line 0 5 inch NPT female Cooler purge enclosure 0 5 inch NPT female supply line O 5 inch NPT male Fiber optic spectrometer SMA 905 threaded connection cable SMA 905 nut connector...

Page 89: ...rument to the wall The instrument must be accurately secured within 2 degrees of vertical The wall must be perpendicular to the floor within 2 degrees with respect to horizontal For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Force Specification Shear force 4715 N 1060 lb Tensile force 2800 N 630 lb Pull out...

Page 90: ...all mount flanges may be removed The instrument must be accurately secured within 2 degrees of vertical The floor used for mounting must be within 2 degrees of level for proper operation For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Force Specification Shear force 250 N 56 lb Tensile force 300 N 68 lb Pull...

Page 91: ...fting moving precautions In this configuration the wall mount flanges may be removed The equipment must be on a surface that is within 2 degrees of level for proper operation For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Bolt characteristic Specification Shear force 250 N 56 lb Tensile force 300 N 68 lb Pu...

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Page 93: ...ements CAN CSA E60079 2 2002 Electrical apparatus for explosive atmospheres Part2 Pressurized enclosures P Px according to NFPA496 and CSA E60079 2 Other regulations and product standards UL61010 1 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements Installation category II Pollution degree 2 CAN CSA C22 2 NO 61010 1 2004 Safety ...

Page 94: ...010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements Installation category II Pollution degree 2 89 336 EEC 1989 Electromagnetic compatibility directive 2004 108 EC 2004 Revised electromagnetic compatibility directive 73 23 EEC 1973 Low voltage directive EN60825 1 2002 Safety of laser products Part 1 Equipment classification...

Page 95: ...oler off Safe operating 20 C 4 F min 24 C 75 F max Shipping and storage 20 C 14 F min 50 C 122 F max Humidity Purge on Safe operating 0 100 condensing Purge off Safe operating 5 95 noncondensing Shipping and storage 5 95 noncondensing Magnetic fields 5 5 meters 18 feet min to intense fields Vibration Isolation recommended Vibrations from motors pumps and compressors can distort spectral data Therm...

Page 96: ... Nm torque Dedicated 15A circuit Input voltage 85 264 VAC Input current 3 5 A max Startup current 15 A max Line frequency 50 Hz to 60 Hz Line disturbance Sags surges or other line disturbances must not exceed 10 of input voltage even for a half cycle Noise 2 volts common mode 20 volts normal mode Ethernet Type T568A or T568B Fiber optic Shielding Current carrying conductor Connections SMA905 Purge...

Page 97: ...control and analog and digital PLC transmission wiring also may be used Item Specification Electrical enclosure 0 5 inch NPT 3 male supply line 0 5 inch NPT 3 female enclosure 0 75 inch NPT 2 male supply line 0 75 inch NPT 2 female cable gland with armored cable or sealed conduit Enclosure purge enclosure 0 5 inch NPT male supply line 0 5 inch NPT female Cooler purge enclosure 0 5 inch NPT female ...

Page 98: ...d within 2 degrees of vertical The wall must be perpendicular to the floor within 2 degrees with respect to horizontal All 6 bolts are required to safely secure the instrument to the wall For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Force Specification Shear force 4715 N 1060 lb Tensile force 2800 N 630 l...

Page 99: ... of vertical The floor used for mounting must be within 2 degrees of level for proper operation All fasteners brackets and bolts are required to safely secure the instrument to the stand For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Force Specification Shear force 250 N 56 lb Tensile force 300 N 68 lb Pull...

Page 100: ...ual for lifting moving precautions The wall mount flanges may be removed The equipment must be on a surface that is within 2 degrees of level for proper operation For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Force Specification Shear force 250 N 56 lb Tensile force 300 N 68 lb Pull out force 30 N 68 lb 94...

Page 101: ...nstallation category II Pollution degree 2 CAN CSA C22 2 NO 61010 1 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements Installation category II Pollution degree 2 89 336 EEC 1989 Electromagnetic compatibility directive 2004 108 EC 2004 Revised electromagnetic compatibility directive 73 23 EEC 1973 Low voltage directive EN60825 1...

Page 102: ...ng and storage 20 C min 50 C max Humidity Purge on Safe operating 0 100 condensing Optimum 5 95 noncondensing Purge off Safe operating 5 95 noncondensing Shipping and storage 5 95 noncondensing Magnetic fields 5 5 meters 18 feet min to intense fields Vibration Isolation recommended Vibrations from motors pumps and compressors can distort spectral data 96 Antaris EX Safety Installation and Site Pre...

Page 103: ...age Factory set for either 108 132 VAC or 216 254 VAC Input current 7 5 A max Startup current 15 A max Line frequency 50 to 60 Hz Line disturbance Sags surges or other line disturbances must not exceed 10 of input voltage even for a half cycle Noise 2 volts common mode 20 volts normal mode Ethernet Type T568A or T568B Fiber optic Shielding Current carrying conductor Connections SMA905 Purge Gas Cl...

Page 104: ... for sample data collection and clean dried nitrogen or air for purge Depending on your application optional Ethernet for remote computer and spectrometer control and analog and digital PLC transmission wiring also may be used Item Specification Enclosure purge enclosure 0 25 inch NPT female supply line 0 25 inch NPT male Fiber optic spectrometer SMA 905 cable SMA 905 nut connector 1 meter tail re...

Page 105: ...l member capable of supporting four times the weight of the instrument See the section entitled Lifting or moving in the Safety chapter earlier in this manual for lifting moving precautions All 6 bolts are required to safely secure the instrument to the wall The instrument must be accurately secured within 2 degrees of vertical The wall must be perpendicular to the floor within 2 degrees with resp...

Page 106: ...ees of vertical The floor used for mounting must be within 2 degrees of level for proper operation All 4 bolts are required to safely secure the instrument to the stand For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Bolt characteristic Specification Shear force 250 N 56 lb Tensile force 300 N 68 lb Pull out...

Page 107: ...hat is within 2 degrees of level for proper operation Danger For enclosures installed on a wheeled cart use caution when moving the cart Push only from the handle Do not attempt to move the cart up or down inclines greater than 10 degrees For anchoring the enclosure we recommend using high quality steel 10 mm 3 8 in bolts that are capable of withstanding the following forces Bolt characteristic Sp...

Page 108: ...269 188702 Rev A ...

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Thermo Scientific Antaris EX, Manual

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Summary of Contents for Antaris EX

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