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TAEHA PRO CAN PUMP DUAL, User Manual

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PRO CAN PUMP DUAL (PRO-CPD20)

Rev 1.6

2023/07/31

73/95

Copyright

©

2023 by TAEHA CORP. All Rights Reserved

8.3

Disassembly of PRO-CPD20

This explains the disassembly method for maintenance of PRO-CP20.

1)

Use the spanner to disassemble the right high-pressure hose, then disassemble the upper sensor

and air hose.

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Summary of Contents for PRO CAN PUMP DUAL

Page 1: ...PRO CAN PUMP DUAL PRO CPD20 User manual...

Page 2: ...f equipment 14 4 1 Names and functions 14 4 1 1 Front panel 14 4 1 2 External connector 16 4 2 How to check the replacement time for pail 18 4 2 1 How to detect the residual quantity of material 18 4...

Page 3: ...ation method 31 6 1 Initial power input 31 6 2 Pail set up 31 6 2 1 Pail high setting 33 6 2 2 Pail low setting 34 6 2 3 Pail Level 35 6 3 Pail mounting 36 6 3 1 Auto mode 36 6 3 2 Manual mode 37 6 4...

Page 4: ...7 6 Set etc page 2 54 7 7 Test pump page 55 7 8 Test input page 56 7 9 Test output page 58 7 10 Trend page 60 7 11 Cal page cylinder blower 61 7 12 Cal page Resin 62 7 13 Cal page Hardner 63 7 13 1 C...

Page 5: ...D20 Rev 1 6 2023 07 31 5 95 Copyright 2023 by TAEHA CORP All Rights Reserved 9 4 Control Panel 85 10 Part List 86 10 1 Pump part 86 10 1 1 PRO CPD20 WP 86 10 1 2 PRO CPD20 DP 89 10 1 3 PRO CPD20 NP 92...

Page 6: ...sures of our products When using this product be sure to read this manual thoroughly and handle it properly For safety precautions precautions are classified into danger and caution Danger Hazardous s...

Page 7: ...eful not to damage the cable place heavy objects on it or fold it Damage may cause electric shock Cautions for fire occurrence Danger 1 Do not install near flammable or combustible organic solvents or...

Page 8: ...side air to flow in and out so that the temperature around the equipment remains at 40 or less Overheating may cause fire or other accidents Precautions for use Caution 1 Never modify this equipment I...

Page 9: ...enance work Maintenance by non experts will cause failure 2 Please do not disassemble the equipment if it breaks down In this case please contact our customer support team 3 If the dust accumulates on...

Page 10: ...ment so that it can be easily accessed 2 2 Warranty Except for a separate contract and the following cases the warranty period is 1 year Excluding consumables Following 1 When changing equipment witho...

Page 11: ...20V 50 60Hz 2 Be sure to use the specifed air pressure The basic air pressure of the equipment is specified as 5kgf cm2 3 Do not operate with wet hands There is a risk of electric shock 4 Do not turn...

Page 12: ...Button s w Operation mode Auto Manual Test Viscosity range 1 500 000 cPs Dispense pressure Max 5 0MPa Displacement 5 0 rev Flow rate Max 300 min Precision 1 Min dispensing rate 25 0 min Motor speed 1...

Page 13: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 13 95 Copyright 2023 by TAEHA CORP All Rights Reserved 3 2 Appearance...

Page 14: ...peration of equipment 4 1 Names and functions 4 1 1 Front panel Names and display Function and description Signal Tower The signal tower indicates the PRO CPD20 s operating status Touch Screen The set...

Page 15: ...t Test output page Check the button LED output The INSERT button is to lower the cylinder The operation is different depending on the setting mode of the button Auto mode The macro operation for lower...

Page 16: ...edicated power cable is provided This is an external connector connected to an external high signal I O signal of the material supply device can be checked from the high signal This is connected when...

Page 17: ...be started through RUN EME Emergency operation is performed with EME signal in case of emergency during equipment operation Remote control operation RUN STOP is possible only when both resin and hard...

Page 18: ...w to check the replacement time for pail 4 2 1 How to detect the residual quantity of material 1 There are a photo sensor and rack bar for 20liter height sensction and these parts could detect the res...

Page 19: ...tification of when to replace material 1 Pre low alarm The alarm occurs with message level 5 on HMI display the User needs to prepare the new material 2 Low alarm The alaram occurs after sensing for P...

Page 20: ...pecific setpoint pressure 50 User setpoint of material feeding is gotten out of the alarm occurs for abnormal material feeding and executing stop working of pump operation insufficient material feedin...

Page 21: ...e for the material container For detailed setting method refer to 6 Operation method 4 3 1 Names of each part Familiarize yourself with the name of the pail Follow the pail replacement procedure descr...

Page 22: ...3 by TAEHA CORP All Rights Reserved 4 3 2 Change procedure 1 Use the RUN STOP button from the control panel to stop the equipment operation LED ON LED OFF 2 Press the Change button At this time select...

Page 23: ...rated from the follower plate and rises together hop directly 4 When the Follower plate reaches the top of the pail the blower turns off and rises until the cylinder detects a high sensor At this time...

Page 24: ...procedure 1 Insert an uncontaminated disposal cover or vent tube into the Follower plate The sensors with and without material detected are as follows 2 After inserting the Pail make sure that the pai...

Page 25: ...p is displayed 4 When the vent valve detects the material after the follower plate is lowered and the bond with the pail is completed the vent valve is turned off VENT SENSOR LED ON PAIL LIQUID DISPLA...

Page 26: ...31 26 95 Copyright 2023 by TAEHA CORP All Rights Reserved 5 HMI screen operation 5 1 Description 5 1 1 Changing screen Touch the icon to move to the screen If you touch the arrow direction on the scr...

Page 27: ...1 2 Changing settings When changing the condition value in the SETTING screen enter the numerical value However it cannot be changed while in the control operation When changing the setting in the SE...

Page 28: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 28 95 Copyright 2023 by TAEHA CORP All Rights Reserved 5 2 HMI screen structure...

Page 29: ...pment operation Mode setting page ETC setting page Test page Page for equipment test Pump test page I O test page Trend page Page to check feeding pumping pressure pump RPM and Torque value during mat...

Page 30: ...he PRO CPD20 front panel 5 3 2 Manual mode The PRO CPD20 equipment can be operated manually based on the HMI and operation switches 5 3 3 Test mode PRO CPD20 This mode is for pump and input output con...

Page 31: ...be activated on each display window 6 2 Pail set up You need to set up a new container to operate the equipment When using the same container it is not changed after the initial setting In order to j...

Page 32: ...the manual operation page to prepare the initial material container setting The initial password when entering the SET PAGE is 0000 The initial container setting is not completed The position value sh...

Page 33: ...inder operation pressure to minimum 150 200kPa to minimize cylinder movement speed If the cylinder minimum pressure is changed to the minimum combine the container to be used with the equipment The cy...

Page 34: ...minimize cylinder movement speed If the cylinder minimum pressure is changed to the minimum combine the container to be used with the equipment The cylinder position value increases when the cylinder...

Page 35: ...ghts Reserved 6 2 3 Pail Level Pail Position 100 PAIL LEVEL PAIL Level PAIL FULL PAIL Low 1 6 3 Pail PAIL 2 Position PAIL FULL 3 LEVEL 100 100 4 Position LEVEL 100 X LEVEL LEVEL PAIL_LOW POSITION 100...

Page 36: ...setting mode to auto mode then assemble the pail Refer to the figure above align the Pail in the same way as the upper follow plate and then click the insert button in the auto mode state Insert butt...

Page 37: ...ual mode and then assemble the pail Align the pail with the top follow plate then run it manually on the pail page Vent valve cylinder down ON Follow plate makes contact with liquid Liquid rises to ve...

Page 38: ...PIRATION value on the SET MODE page If you enter the current time and EXPIRATION value the HOME screen Remaining value will be displayed and the Remaining value will decrease over time and an alarm wi...

Page 39: ...in auto mode Confirm that the vent sensor led is on and press the run button on the front panel to activate HMI motor run on the home page along with the button led on After a set period of time the f...

Page 40: ...er in manual mode If the run button on the front panel is pressed after the panel insert button or HMT cylinder down on on the pail page materials transfer will commence with the button led on For man...

Page 41: ...nd the explanation for this sequence is as follows When you touch change in auto mode it is divided into three operation sequences as follows Act1 When the cylinder position is greater than the blower...

Page 42: ...n the set up blower high value it becomes blower off and makes the cylinder up Act3 After that when the cylinder top limit contact point sensor is detected the cylinder operation stops to make the ven...

Page 43: ...D20 operating status Normal operation Operation error alarm or perliminary alarm Occurs when control operation is no longer possible RESIN AUT O Displays the configured resin mode on the left Auto mod...

Page 44: ...on off status display Vent Vent valve on off status display Indication of vent liquid detection on off Indicates the time the equipment stays on after pail replacement Indicates liquid levels upon pa...

Page 45: ...Cylinder Cylinder up down operation button Blower Blower on off operation button Vent Vent valve on off operation button Indicates vent liquid detection on off status Level Indicates the liquid level...

Page 46: ...ch main page List Description Go to home page button Go to set page button User or administrator password is required when switching to set page Go to test page button After changing from the set page...

Page 47: ...or pressure detection P1 Use sensor at feeding position P2 Use sensor at option position P1 P2 Link plate supply pressure with optional dispensing pressure FEEDING Setting supply pressure Material sup...

Page 48: ...dispensing unit P2 Detect the top limit of the dispensing unit LOW PRE Setting the bottom limit of pressure Set the bottom limit of pressure to detect if the supply is not smooth because the supply p...

Page 49: ...after P1 setting the material is supplied based on the P1 sensor List Description Set the pressure value of the P1 supply unit If the pressure value in the P1 supply unit exceeds the top pressure limi...

Page 50: ...uring dispensing after setting P2 material is supplied based on P2 sensor List Description Sets the pressure value of the P2 dispensing unit If the pressure value in the P2 supply unit exceeds the pre...

Page 51: ...pensing unit and supply unit The reference 1 sensor is given the maximum pressure bottom limit of pressure as shown below The reference 2 sensor is given the supply pressure top limit of pressure as s...

Page 52: ...P2 S V and P1 C V P1 S V Motor operation P2 C V P1 C V Alarm triggered List Description This is a setting that sets off an alarm before the material is exhausted When set to 5 an ALARM occurs when th...

Page 53: ...c page 1 This is the set page etc for setting upper level communications RTV cover selection vacuum type time setting and pump speed setting List Description It is possible to set ID and address value...

Page 54: ...y not used This is the setting for the pump speed used for the operation of the equipment Max rpm It is possible to set the speed to the maximum rpm of the pump during equipment operation Acc time It...

Page 55: ...ption Pump rpm can be configured and operated Displays rpm setting and setting value Displays pump run rpm feedback value Pump run stop button These are the settings for repeating pump operation On ti...

Page 56: ...main pressure is 4 bar or less the contact point will turn on green List of checking PRO CPD20 emergency contact point Responds to the PRO CPD20 front panel emergency button List of checking PRO CPD2...

Page 57: ...ERT START RUN STOP List of checking the contact point sensor used for PRO CPD20 CYL LOW On when the cylinder reaches the bottom limit CYL HIGH On when the cylinder reaches the top limit VENT SENS ON w...

Page 58: ...to test all output operations of PRO CPD20 List Description PRO CPD20 SIGNAL TOWER OUTPUT TEST RED BUTTON RED LED ON OFF YELLOW BUTTON YELLOW LED ON OFF GREEN BUTTON GREEN LED ON OFF BUZZ BUTTON BUZZ...

Page 59: ...OWN ON OFF CYL UP BUTTON CYLINDER UP ON OFF VENT SOL BUTTON VENT VALVE ON OFF BLOWER BUTTON BLOWER SOL ON OFF COVER PRE COVER PRESSURE SOL ON OFF OPTION COVER VAC COVER VACUUM SOL ON OFF OPTION PRO CP...

Page 60: ...graph List Description Displays the PRO CPD20 feeding pressure S V Set Value Set supply pressure value P V Present Value Current supply pressure value P1 P2 The reference is displayed depending on the...

Page 61: ...l be shipped after setting is completed List Description The calibrated current pressure value is displayed The calibrated actual pressure value is displayed as the DEC value Input the calibration val...

Page 62: ...be shipped after setting is completed List Description The calibrated current pressure value is displayed The calibrated actual pressure value is displayed as the DEC value Input the calibration valu...

Page 63: ...l be shipped after setting is completed List Description The calibrated current pressure value is displayed The calibrated actual pressure value is displayed as the DEC value Input the calibration val...

Page 64: ...ching the actual pneumatic value kPa with the digital value DEC converted by the pressure sensor Set min Set max positions according to the pressure value and AD conversion value Set the minimum kPa t...

Page 65: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 65 95 Copyright 2023 by TAEHA CORP All Rights Reserved 7 13 2 Calibration 1 SET min calibration 2 SET max calibration...

Page 66: ...age This page is to initialize after PRO CPD20 parts replacement List Description Initializes the record Initializes the equipment operation time Initializes the material container usage time Initiali...

Page 67: ...0 user password If the user password is input after entering the PWD page the password can be changed List Description Passcode messages Enter the passcode Enter your password Wrong Pascode Incorrect...

Page 68: ...main pressure reaching lower limit When status is detected for about four consecutive seconds 3 RX AI INT Error regarding monitoring operation within the board 4 RX AI EXT Error regarding monitoring...

Page 69: ...ining liquid is less than the setting value for alarm 11 RX Comm Drv When initial communication link is established and no communication is active with a motor driver 12 SVD Ready When no ready input...

Page 70: ...Reserved 7 17 Info page 3 Info List Description Displays ID IP information which are required for external ethernet communication Displays the firmware version for the board Displays the number of pu...

Page 71: ...ency stop power off etc before performing maintenance and inspection When the power is not turned off the sensor may be activated by any object or inspectors inside the equipment 8 1 Alarm indication...

Page 72: ...e is peeling or severe bending of the sheath Internal state of equipment Routine Maintain the cleaning status so that it does not cause interference with equipment operation due to contamination of du...

Page 73: ...Copyright 2023 by TAEHA CORP All Rights Reserved 8 3 Disassembly of PRO CPD20 This explains the disassembly method for maintenance of PRO CP20 1 Use the spanner to disassemble the right high pressure...

Page 74: ...CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 74 95 Copyright 2023 by TAEHA CORP All Rights Reserved 2 After disassembling the upper clamp disassemble the material chamber by turning it to the left or ri...

Page 75: ...MP DUAL PRO CPD20 Rev 1 6 2023 07 31 75 95 Copyright 2023 by TAEHA CORP All Rights Reserved 3 After disassembling the lower clamp remove the bolt fastened to the hub and disassemble the hub and the fo...

Page 76: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 76 95 Copyright 2023 by TAEHA CORP All Rights Reserved 4 Disassemble outlet port and pressure gauge on the front of material chamber...

Page 77: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 77 95 Copyright 2023 by TAEHA CORP All Rights Reserved 5 Remove the drain valve to remove the air bubbles on the right side of the material chamber...

Page 78: ...UAL PRO CPD20 Rev 1 6 2023 07 31 78 95 Copyright 2023 by TAEHA CORP All Rights Reserved 6 Disassemble hub and chamber 7 Fix the repair tool on the rear side and turn the front stator counterclockwise...

Page 79: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 79 95 Copyright 2023 by TAEHA CORP All Rights Reserved 8 Fix the material chamber and disassemble the rotor and chamber cap...

Page 80: ...to take measures to fix them If a problem occurs take action according to the measures for each item normalize it then use the equipment Danger Be sure to take necessary measures such as manual emerge...

Page 81: ...cking the container condition empty container Check empty container and replace with new container Confirm symptom of clogging of liquid dispense nozzle Disassemble clean and replace clogged work Disp...

Page 82: ...act sensor position Pail when the actual remaining amount is exhausted but the remaining amount on the screen is displayed at 100 Suspected level sensor failure Level sensor needs to be replaced When...

Page 83: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 83 95 Copyright 2023 by TAEHA CORP All Rights Reserved 9 Appearance 9 1 Front view...

Page 84: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 84 95 Copyright 2023 by TAEHA CORP All Rights Reserved 9 2 Right side view...

Page 85: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 85 95 Copyright 2023 by TAEHA CORP All Rights Reserved 9 3 Top view 1 9 4 Control Panel...

Page 86: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 86 95 Copyright 2023 by TAEHA CORP All Rights Reserved 10 Part List 10 1 Pump part 10 1 1 PRO CPD20 WP...

Page 87: ...ub 15K 1 AL6061 17 T022001 A08A Wiper plate 1 AL6061 18 T022001 AA1A Vent tube 1 PP 19 T022001 A09B Wiper 1 SILICONE 20 T022001 A10A Insulation sheet a 1 PTFE 21 T022001 A11B Wiper fixer 1 SUS304 22 T...

Page 88: ...TH02 B SCP 20WP B Reducer 1 B3110103C14 C Ferrule clamp 1 2 5S D Wrench bolt M2 5x4 2 STEEL ALLOY E Wrench bolt M3x8 4 STEEL ALLOY F Wrench bolt M5x20 4 STEEL ALLOY G Wrench bolt M4x50 4 STEEL ALLOY...

Page 89: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 89 95 Copyright 2023 by TAEHA CORP All Rights Reserved 10 1 2 PRO CPD20 DP...

Page 90: ...4 01 A Follow plate hub 5k 1 AL6061 501001 A4 01 B Follow plate hub 15k 1 AL6061 20 T022001 A36A Disposal plate 1 AL6061 21 T022001 A37A A Disposal gasket wt 1 SILICONE OIL BLEED T022001 A37A B Dispos...

Page 91: ...cylinder 1 AL6061 49 T022001 A15B Air vent turn table 1 AL6061 50 T022001 A16A Air vent hinge 1 SUS303 51 T022001 A18D Air vent plug 1 SUS303 52 T022001 A14B Air vent base 1 AL6061 53 T022001 A42B Ai...

Page 92: ...PRO CAN PUMP DUAL PRO CPD20 Rev 1 6 2023 07 31 92 95 Copyright 2023 by TAEHA CORP All Rights Reserved 10 1 3 PRO CPD20 NP...

Page 93: ...amp 1 AL6061 18 T022001 C04A Pail cover window 1 GLASS 19 T022001 C02A Pail cover 1 AL6061 20 T022001 C06A Filter disk 1 SUS303 T022001 C07A Hole disk 1 SUS303 21 T022001 C05A Suction adapter 1 SUS303...

Page 94: ...RO CPD20 Rev 1 6 2023 07 31 94 95 Copyright 2023 by TAEHA CORP All Rights Reserved H Wrench bolt M5x12 3 STEEL ALLOY I Wrench bolt M4x12 7 STEEL ALLOY J Wrench bolt M5x13 4 STEEL ALLOY K Wrench bolt M...

Page 95: ...rent 3 2A 3 PRO CP20 E3 Main board 1 Dimension WxDxH 170mm x 200mm x 28 6mm Board 1 6T 4 PRO CP20 E4 Photo sensor 1 Transmissive type photo IC output type Gap width 5 0mm 5 PRO CP20 E5 Servo driver 1...

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