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Tadano ATF 130G-5, Translation Of The Original Operating Manual

The Tadano ATF 130G-5 is a powerful all-terrain crane designed for smooth operation and high lifting capacities. For detailed instructions on how to operate this machine safely and effectively, download the free Translation Of The Original Operating Manual from manualshive.com. Trust the manual to guide you through all your crane operations.

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2.2.4 Crane operation with load

DANGER

Overloading of the mobile crane!
Lifting the loads on the ground by raising the boom can lead to boom
overload or can also cause the crane to tilt. Raising movements are not
switched off via the automatic safe load indicator.

► Loads may not be dragged.

1. Carry out load movements only using the hoisting winch.

2. Lift the loads only vertically.

DANGER

Danger of accident – swinging loads!
Swinging loads can fall and cause fatal injuries to persons.

► It is forbidden to remain under swinging loads.

1. Monitor the loads constantly and maintain eye contact with the sig‐

nal persons.

2. Do not lift and move loads over persons.

3. Secure wide loads against turning or swinging due to the use of

ropes for instance.

4. Set up work sequences such that there are no long lifting times of

the load.

DANGER

Risk of accident due to bad view!
If the weather conditions (e.g. rain, snow, fog) deteriorate and the load
and the signal persons cannot be seen, there is an increased risk of ac‐
cident.

1. Abort the crane operation till the visibility conditions permit a dan‐

ger-free operation.

2 General safety instructions

42

ATF 130G-5 2146097

2014-09

Summary of Contents for ATF 130G-5

Page 1: ...0G 5 Superstructure Vehicle identification number WFN5RUNMXE2146097 Head Office TADANO LTD ko 34 Takamatsu Phone 81 87 839 5555 Fax 81 87 839 5743 Overseas Service Dept TADANO LTD Tadano Ryogoku Bldg...

Page 2: ......

Page 3: ...engths of the hydraulic cylinders 27 2 1 9 Dismounting and disposal 28 2 2 Basic Safety Information for the Superstructure 29 2 2 1 Warning and Instruction Signs 29 2 2 2 Before Operating the Crane 38...

Page 4: ...117 3 5 6 Test function 122 3 5 7 Special functions 122 3 5 8 Lift adjuster 128 3 5 9 Warnings and error codes 130 3 6 Other safety devices 156 3 6 1 Anti twoblock device 156 3 6 2 Overriding the auto...

Page 5: ...13 1 Hourmeter for hoisting gear 1 421 3 13 2 Hourmeter for hoisting gear 2 422 3 13 3 Observation mirror of hoisting gear 1 422 3 13 4 Observation mirror of hoisting gear 2 423 3 13 5 Charging socke...

Page 6: ...1 Checking the turntable fixing screws 483 5 Rectifying the faults 485 5 1 Rectifying the faults 485 5 1 1 Engine 486 5 1 2 Superstructure hydraulic system general 487 5 1 3 Swing mechanism 488 5 1 4...

Page 7: ...ts 587 8 1 Central lubricating system 587 8 1 1 Overview of lubrication points 587 8 2 Superstructure cab 601 8 3 MTU Tier4i Inducement Concept 613 8 4 Dolly traveling operation 621 8 5 Fall protectio...

Page 8: ...Table of Contents 8 ATF 130G 5 2146097 2014 09...

Page 9: ...e of Damage In case of damage contact the nearest TADANO workshop or TADANO dealer Specify the following Chassis number or serial number Type and scope of damage 1 3 Warranty The type and manner of us...

Page 10: ...information about the mobile crane and the operating manual SAFETY NOTES contain all the information required for the safe operation of the mobile crane OPERATION contains all Information required fo...

Page 11: ...esired information In addition the header on every page al so contains the title of the relevant chapter The control and switching equipment installed in the driver s cab at the driver s seat or the c...

Page 12: ...ormation if adherence to specific instructions is important for economical use of the mobile crane or in case of additional information and tips about the use of the mobile crane 1 5 2 Definition of t...

Page 13: ...se Proper Use Proper use of the mobile crane consists exclusively of the lifting and lowering of unfixed loads To do this the weight and center of gravity of the load must be known The weight of the l...

Page 14: ...ane for bungee jumping driving the mobile crane in an unsuitable condition driving on public roads when the equipment is not in a permitted state dimensions axle loads using the mobile crane for pile...

Page 15: ...he ladder beams or handles while climbing up or down 4 Wear non slip shoes and keep them clean 5 Ensure that the ladders are safe General and type specific driver and after sales service training cour...

Page 16: ...qualified and trained expert personnel may carry out repairs on the mobile crane These are for example trained specialists from the fields of mechatronics or the automotive trade Only personnel from...

Page 17: ...f use for the vehicle with regard to its length width and height as well as its total weight taking into accounting bridge loads access heights and the width of streets if necessary request police esc...

Page 18: ...ured that the available ground conditions can withstand the resulting strain the outriggers can be extended in accordance with the value specified in the lifting capacity chart the work can be carried...

Page 19: ...d If the load bearing capability of the ground is unknown its strength must be determined with appro priate tests for example with a penetrometer Permissible ground pressure extract from DIN 1054 Type...

Page 20: ...ench A safe distance between the outriggers and the edge of the trench must be maintained according to the type of ground The safe distance is measured from the edge of the trench Subsurface Safe dist...

Page 21: ...se the transmission of forces to the outriggers is only guaranteed at points which are defined in its construction and appropriately designed The mobile crane must be leveled after extending the outri...

Page 22: ...cally 1 Extend all 4 outrigger beams and outrigger cylinders as specified in the lifting capacity charts 2 Plug the lock pins completely and secure them Aligning the Mobile Crane It is of great impor...

Page 23: ...Example Boom length 60 m 196 9 ft Inclination 5 Jib length a increases by approx 5 m 16 4 ft 2 General safety instructions ATF 130G 5 2146097 2014 09 23...

Page 24: ...accidents and damage to the vehicle 1 Do not operate the mobile crane during maintenance and inspection work 2 Secure the danger zone and do not allow unauthorized persons 3 Indicate the maintenance w...

Page 25: ...rom maintenance errors lack of oil grease coolant or de icing fluid in the various units use of impermissible lubricants water in the compressed air system filter in the air dryer not changed on time...

Page 26: ...loose connections during welding e g tooth flanks bearings spline ends shafts the electronics the automatic safe load indicator etc 1 When electrowelding the ground terminal of the welding machine mu...

Page 27: ...inated insulation mats near hot surfaces present a se rious fire risk 4 Do not use flammable solvents 5 Keep flammable objects such as dry leaves or paper waste away from the engine 6 Only carry out m...

Page 28: ...5 in with a 50 C 122 F difference in the hydraulic oil temperature 2 1 9 Dismounting and disposal Dispose of operating materials lubricants and auxiliary materials in an environment friendly man ner T...

Page 29: ...truction signs put up on the mobile crane describe important safety precautions Note that the warning and instruction signs must always be clean and completely legible Inform the TADANO After sales Se...

Page 30: ...2 General safety instructions 30 ATF 130G 5 2146097 2014 09...

Page 31: ...2 General safety instructions ATF 130G 5 2146097 2014 09 31...

Page 32: ...2 General safety instructions 32 ATF 130G 5 2146097 2014 09...

Page 33: ...2 General safety instructions ATF 130G 5 2146097 2014 09 33...

Page 34: ...41 201 203 204 206 207 208 209 210 211 212 213 214 215 216 218 2 General safety instructions 34 ATF 130G 5 2146097 2014 09...

Page 35: ...219 220 221 222 223 224 227 229 230 231 232 2 General safety instructions ATF 130G 5 2146097 2014 09 35...

Page 36: ...235 236 251 252 253 255 256 257 258 260 262 263 264 2 General safety instructions 36 ATF 130G 5 2146097 2014 09...

Page 37: ...265 266 267 268 269 270 271 272 275 273 276 277 278 301 302 351 352 2 General safety instructions ATF 130G 5 2146097 2014 09 37...

Page 38: ...d technical condition during its en tire period of use Improper components can fail and cause accidents 1 Continually check the condition of the mobile crane 2 Follow the following points Before begin...

Page 39: ...on the mobile crane except the crane driver only lift load if there is nobody in the danger zone moving and working with load is only permitted in accordance with the notes in the lifting ca pacity ch...

Page 40: ...if the unit is faulty 2 The hoisting should be completed with a signaler extremely careful ly and very slowly The automatic safe load indicator has a setup mode for installing and dismantling the jib...

Page 41: ...f the mobile crane If the red light lights up the mobile crane is overloaded 1 When the red light lights up the mobile crane should be brought out of the overload zone immediately 2 Vacate the work ar...

Page 42: ...ons It is forbidden to remain under swinging loads 1 Monitor the loads constantly and maintain eye contact with the sig nal persons 2 Do not lift and move loads over persons 3 Secure wide loads agains...

Page 43: ...r due to the water that it soaks If a load is lifted out of the water its weight increases due to elimination of lift 1 Lift the load slowly and carefully and let the water drain The crane operator mu...

Page 44: ...24 471 3 lbs Weight of rigging ropes 0 1 t 220 5 lbs Weight of cross beams 0 1 t 220 5 lbs Weight of bottom block 0 4 t 881 9 lbs Actual loading capacity of the mobile crane net load 10 5 t 23 148 5...

Page 45: ...telescope boom head Every load should be freely lifted completely with the hook having the maximum horizontal distance from the rotating centre If the hook block on the telescope boom head is loaded...

Page 46: ...e load This could cause fatal injuries to persons 1 The maximum traction force must be observed In Germany the proportion of the theoretical service life of the hoisting winch must be calculated in ac...

Page 47: ...ications must always be observed The crane operator must find out about the expected wind speeds during the use of the crane before beginning work Further enquiries should be made at the relevant mete...

Page 48: ...s break off from trees walking in the open air is very difficult 9 gale 20 8 24 4 75 88 Minor damage to buildings chimney cov ers and roof tiles fall off 10 severe gale 24 5 28 4 89 102 Uproots trees...

Page 49: ...missible load wind area AWper 24 m2 258 3 ft2 Case 1 AWvorh AWper The load can be carried in accordance with the notes in the lifting capacity charts Case 2 AWvorh AWper The reduced wind speed must be...

Page 50: ...2 General safety instructions 50 ATF 130G 5 2146097 2014 09...

Page 51: ...2 General safety instructions ATF 130G 5 2146097 2014 09 51...

Page 52: ...d by an obstacle the mobile crane load may only be moved with the help of a signaler for this purpose The instructions may be given by two way radio or hand signals It must be ensured that no misun de...

Page 53: ...e grounded mobile crane load and the ground Grounding the Mobile Crane DANGER Danger to life from electric shock There is a danger of electric shock when the mobile crane is not proper ly grounded 1 A...

Page 54: ...er to life from electric shock There is a danger of electric shock when the load is not properly grounded 1 Avoid electrostatic charging of the load 2 Ground the load properly The load must be grounde...

Page 55: ...st first be touched with the grounding rod before touching the load DANGER Danger to life from electric shock The grounding rod may only be held by its insulated handle during earthing There is a risk...

Page 56: ...rounded During welding on the load the ground terminal of the welding machine must be fastened directly to the load to avoid currents flowing over the hoisting rope or mobile crane Working near Overhe...

Page 57: ...m 1 kV to 110 kV 3 m from 110 000 V to 220 000 V from 110 kV to 220 kV 4 m from 220 000 V to 380 000 V from 220 kV to 380 kV 5 m unknown nominal voltage 5 m Procedure after Current Transfer to Mobile...

Page 58: ...of the transmitter should take place be fore using the crane near a transmitter 2 It is also necessary to conduct discussions with a high frequency specialist The regulations of the country of use mu...

Page 59: ...ould be generated for example when working with large metal parts Only in sulating materials may be used for refueling The supervisor must be notified immediately of any particular incidents and accid...

Page 60: ...linders completely 3 Put corrosion protection measures in place for exposed parts Resuming Crane Work The crane operator has a duty to check the mobile crane and all of its safety devices when resum i...

Page 61: ...evailing ground conditions Support is not located centrally under the support plates Outrigger cylinders are extended to the end position Mobile crane is not horizontally aligned Tires are not clear o...

Page 62: ...doors and covers must be locked The mobile crane must be secured against unauthorized access It must be ensured that no one is in the driver s cab or crane cab It must be ensured that the mobile cran...

Page 63: ...2 The chock 2 automatically unfolds into its working position Place the unfolded chocks 2 tightly against the wheels 3 on the downhill side 2 General safety instructions ATF 130G 5 2146097 2014 09 63...

Page 64: ...2 General safety instructions 64 ATF 130G 5 2146097 2014 09...

Page 65: ...tor 22 Swing mechanism lock 5 Fuel filter 23 Crane cab 6 Coolant expansion tank 24 Derrick cylinder 7 Engine 25 Boom 8 Exhaust system 26 Hoisting rope 9 Hydraulic pumps 27 Hose reel hydraulic hoses hy...

Page 66: ...ker switch for the 2nd winch 11 Ashtray 3 Hoisting gear rotation indicator 12 Swivelling bracket 4 Signal horn pushbutton 13 Radio 5 Fast approach circuit pushbutton 14 Superstructure emergency stop p...

Page 67: ...e diagnostics plug 12 Superstructure locking bolts 5 Automatic safe load indicator diagnostics plug 13 Operating element heater ventilation air conditioning system 6 Hourmeter for hoisting gear 2 14 I...

Page 68: ...3 1 3 Operating elements 3 Operation 68 ATF 130G 5 2146097 2014 09...

Page 69: ...ng mechanism locked pilot lamp 55 gn Pilot lamp for the telescope cylinder lock indicator 37 Unoccupied 56 gn Pilot lamp for the telescope lock indi cator 38 rd Jib luffing cylinder not retracted 74 y...

Page 70: ...dicator 15 gn WS for the central lubrication sys tem 45 rd WT for overriding the counterweight crane control 16 ye WS for working floodlights of hoisting gear 48 gn WT for locking unlocking the counte...

Page 71: ...een Indicator lamps ye yellow or orange bl blue ws white Warning lamps rd red WS rocker switch with a function lamp WS rocker switch WT rocker tip switch WST rocker switch DS rotary switch 3 2 Before...

Page 72: ...draulic oil tank 3 2 3 Checking the coolant level WARNING Risk of scalding due to hot coolant If the filler neck is opened when the coolant is hot hot coolant may es cape from it This can lead to seve...

Page 73: ...ak The load may fall 1 Check the hoisting rope regularly see chapter Checking the hoisting ropes 3 2 7 Checking the bottom block WARNING Risk of bottom block breaking A faulty bottom block can break T...

Page 74: ...g the cab door 2 For safety hold onto the grab handle on the superstructure cab 1 Door handle Opening closing Press on the knob on the door handle and push or pull the cab door Opening Put the key in...

Page 75: ...ng Closing cab door from inside 1 Handle Move the handle in the sliding direction to open or close the cab door 3 3 2 Step adjustment 1 Switch for step adjustment 3 Operation ATF 130G 5 2146097 2014 0...

Page 76: ...e step is extended completely 3 3 3 Opening closing the window NOTICE Raindrops may enter the crane cab if the windshields are open Raindrops may enter the crane cab if windows are open As a result co...

Page 77: ...n Closing the front windshield 1 Close the front windshield using the handles 2 Lock both levers If one cannot exit the superstructure cab through the cab door in case of an emergency one can exit thr...

Page 78: ...e seat WARNING Unintentional initiation of crane movements When the left seat bracket is folded up all crane movements are stop ped Unintentional crane movements may be initiated if the left seat brac...

Page 79: ...ension crank Armrest height adjustment 1 Loosen the armrest height adjustment lock 2 Set the armrest to the desired height 3 Tighten the armrest height adjustment lock Armrest inclination 1 Twist the...

Page 80: ...of crane control lever and lock the seat in place Adjust the seat depth 1 Pull the seat depth lever up and hold it 2 Put the seat area in the desired position 3 Release the seat depth lever Adjusting...

Page 81: ...up and hold it The seat will move up 1 Push the seat height lever downwards and hold it The seat will move downwards Turning on off the seat heater 1 Press the seat heater switch Adjusting the backre...

Page 82: ...epless Cold left Hot right Air supply Upon switchover the outside air supply is interrupted The air circulates in the cab s closed circuit Air conditioning system The air conditioning system can only...

Page 83: ...ioning system can be turned off by rotating the air conditioning system switch all the way to the left The air conditioning system is turned off 3 3 6 Interior lighting Switch positions 0 interior lig...

Page 84: ...b For further information please refer to the enclosed operating manual of the radio manufacturer 3 3 10 Ventilator CAUTION Risk of injuries due to rotating parts Rotating fan blades may cause injurie...

Page 85: ...ning operation and functioning principles of the Control Service System before commissioning the superstructure The Cockpit Graphic Control System CGC comprising a monitor and the corresponding operat...

Page 86: ...up while the engine is running a failure has occur red in the battery charging system 1 Stop the crane operation to prevent the battery from discharging com pletely 2 Contact the TADANO After Sales Se...

Page 87: ...rupt the crane operation and wait until the hydraulic oil temperature drops Hydraulic oil filter is contaminated The symbol lights up 1 Replace the hydraulic oil filter Note At low oil temperatures th...

Page 88: ...axles are raised Axle suspension locking symbol lights up The Axle suspension locking symbol lights up when the key operated switch in the carrier is set to position 2 Axles suspended symbol appears a...

Page 89: ...r Press the left arrow key the Engine control menu will appear Press the F2 key activate deactivate the lighting of the carrier Normal symbol the light is switched off Inverse symbol the light is swit...

Page 90: ...nually set contrast and brightness values are retained even after switching off the ignition All other keys are without any function Outrigger menu This menu can be used to actuate the outrigging of t...

Page 91: ...igger will be selected Press the F1 key all four outriggers will be selected Press the F2 key All the outriggers that were selected earlier will be de selected Press the ENTER key Actuate the selected...

Page 92: ...ract the outrigger beam Indicates the respectively selected outrigger This shows the current outrigger pressure The electronic circular spirit level shows the current vehicle inclination Lights up whe...

Page 93: ...to retract the outrigger beam Indicates the selected outrigger This shows the current outrigger pressure The electronic circular spirit level shows the current vehicle inclination Lights up when the m...

Page 94: ...the current outrigger pressure The electronic circular spirit level shows the current vehicle inclination Lights up when the mobile crane is leveled Press the Quit key back to the Outrigger menu All o...

Page 95: ...utrigger cylinders must have ground contact and the wheels should not have any ground contact before automatic leveling Press the Quit key back to the Outrigger menu All other keys are without any fun...

Page 96: ...overload and is not a load meter The displayed lifting loads are reference values and their accuracies are not guaranteed 3 5 1 Notes regarding the lifting capacity charts and supporting force tables...

Page 97: ...3 5 2 Control panel and displays Control panel of the automatic safe load indicator with numeric and character displays Graphical display Control Panel 3 Operation ATF 130G 5 2146097 2014 09 97...

Page 98: ...c safe load indicator by pressing the Exit key If you keep the key pressed for longer than 3 seconds the Special functions menu will appear You can exit this menu by pressing the Exit key 6 Buzzer off...

Page 99: ...his LED lights up in case of an operating state that leads to an automatic stop It also lights up when the override key of the automatic safe load indicator or the anti twoblock device is actuated 6 P...

Page 100: ...de is activated 5 Load display Indicates the load in the normal mode In most display modes e g in the luffing fly jib mode is displayed here 6 Rated load dis play Indicates the rated load in the norma...

Page 101: ...3 Operation ATF 130G 5 2146097 2014 09 101...

Page 102: ...gth display 10 Hook symbol This symbol appears when the number of rope falls or the lifting height is shown on the luffing fly jib length dis play 11 Upper limiting value for boom angle symbol This sy...

Page 103: ...racter display has two rows of 16 characters each A bar chart is normally displayed in the first row for showing the load condition and the lifting height or the pump pressure is displayed in the seco...

Page 104: ...s restored If no operation is performed within 5 seconds or the Exit key is pressed the display returns to the previous crane operation state without registering the displayed contents Stored informat...

Page 105: ...eration Transferring the information to the crane driver and Stopping the crane movement as soon as an overload is detected Before starting the crane operation the corresponding operating state must b...

Page 106: ...flashing If you further press on Left outrigger Back or Forward the operating state of the left outriggers will be set to the next outrigger length Press Set to enter the currently se lected state of...

Page 107: ...al state of the ASLI display press Counterweight to switch to the mode for entering the counterweight state The display of the LCD field changes as follows 1 Counterweight value display flashes 3 Actu...

Page 108: ...isplay of the LCD field changes as follows 1 Boom symbol flashes 3 Actual load display flashes 2 Rated load display flashes Boom flashes Single top flashes Luffing fly jib flashes When you press the W...

Page 109: ...the corresponding first offset angle e g 18 0 m 59 1 ft 0 0 are displayed In case of a hydraulic telescope and luffing fly jib the configuration of the luffing fly jib length is displayed along with...

Page 110: ...s Exit the automatic safe load indicator exits the setup mode The display of the LCD field changes as follows Luffing fly jib symbol display continuously active Luffing fly jib length display flashes...

Page 111: ...alls must be entered correctly when the lifting height func tion is used The number of falls is stored even after deactivating the automatic safe load indicator Lifting height display If the switch fo...

Page 112: ...ar on the LCD graphical screen 1 A marking will appear at the currently saved target position of the boom 3 Instructions or error messages are shown in this area 2 Box shaped cursor for selecting the...

Page 113: ...r the boom control will appear Press Exit to display the telescopic boom selection table Example 1 Target position of the boom 5 Length of the telescope cylinder 2 Current boom position 6 Target posit...

Page 114: ...ics for the boom control will then be deactivated If you do not press the On off switch of the telescope state indicator box graphics for the boom control will remain active When the boom state graphi...

Page 115: ...46 14 30 1 98 8 0 46 46 46 46 15 34 4 112 9 46 46 46 46 46 16 38 7 127 0 92 46 46 46 46 17 34 4 112 9 0 46 46 46 92 18 38 7 127 0 46 46 46 46 92 19 43 0 141 1 92 46 46 46 92 20 43 0 141 1 46 46 46 92...

Page 116: ...nel which is separate from the ASLI For further instructions regarding the operation of the telescopic boom in the manual mode please refer to the operating manual of the superstructure The graphics f...

Page 117: ...even after deactivating the automatic safe load indicator Selection saving and deactivation In the normal state of the ASLI display press Safety working range to switch to the mode for entering the sa...

Page 118: ...the safety working range as per the selection save status Selection save status Display state not selected not saved will be displayed not selected already saved Display of the entered value selected...

Page 119: ...Other sections of the numerical display show no other options are se lected and saved 2 The boom height display flashes and shows the current boom height the val ue is not saved Height limit value sav...

Page 120: ...slew position as the limited range All symbols for slew positions in this range flash The limit of the right slew angle is not yet saved Slew limit left limiting value selected right limiting value n...

Page 121: ...ved right limiting value selected but not saved 1 The slew range between the actual posi tion and the saved left slew limit is identi fied as the limiting range 3 Current slew position selected as the...

Page 122: ...ained even after deactivating the automatic safe load indicator 3 5 6 Test function When you press the Test key the automatic safe load indicator switches to the test mode The following displays can b...

Page 123: ...it key to exit the menu Speed pre selection Maximum speeds can be set for the following movements Swing mechanism right left can be set separately Derrick lifting lowering can be set separately Hoisti...

Page 124: ...simultaneously If the speed needs to be changed only for one direction you must simultaneously move the joystick for the corresponding movement If you press the keys Plus or Minus during a right slew...

Page 125: ...0 0 0 07 22 2 0 0 100 0 0 08 22 3 0 100 0 0 0 The procedure for the telescope maintenance is identical to the normal mode for telescoping the boom to a great extent Only some displays differ from tho...

Page 126: ...set 2nd hoisting gear is the optional equipment and enter the correct number of rope falls page 111 2 Select the actual boom or luffing fly jib status page 108 3 Lower the hook until it touches the gr...

Page 127: ...of movements of B and C pins are continuously monitored by the ASLI system If the movement of the B or C pin becomes too slow a tortoise symbol will appear on the graphical dis play In such a case the...

Page 128: ...e lift adjuster is low Do not use the lift adjuster when the rated load is less than 1 5 t 3 306 9 lbs or when the object to be lifted deforms severely or when the boom head and the bottom block oscil...

Page 129: ...to initiate the Winch up movement The automatic safe load indicator automatically controls both the movements Winch up and Derrick up NOTICE In case of an emergency immediately move the joystick back...

Page 130: ...device When the lifting process using the lift adjuster is completed the Lift adjuster symbol will appear the warning signal will stop sounding and the engine speed will drop to the normal idling spee...

Page 131: ...the crane state to the correct op erating state W0022 Discrepancy between HTLJ fully retract ed switch and HTLJ length sensor HTLJ length sensor defective or wrongly calibrated The switch is defective...

Page 132: ...r end stop Lower the telescopic boom W0056 Another slewing process will lead to an overload or an overload condition has al ready occurred if outriggers are extended to different levels towards the le...

Page 133: ...ng value for the luffing cylinder Raise the telescopic boom or retract the telescope W0121 Luffing cylinder has reached the end stop Lower the telescopic boom W0173 Counterweight cylinder is extended...

Page 134: ...Power System may only take place in setup mode Note After 10 seconds the display changes back to the normal state To telescope switch to the setup mode for the Power System W0199 AML identifies the co...

Page 135: ...is limited Stability at rear Risk of hook block colliding with the telescopic boom Lower the jib or the telescopic boom W0256 The hydraulically adjustable jib is located outside the defined offset an...

Page 136: ...utomatic switch to setup mode because pre tension is too low Reset the pre tension again using the bracing winch W0279 Power System Switch automatically to setup mode because brake of bracing winch is...

Page 137: ...es show communication errors between the display device or transmitter and the control unit If this error type occurs crane operation will be switched off Contact your local service partner 3 Operatio...

Page 138: ...in the transmitter connected to serial port 2 Cable fault Error of the transmitter connected to serial port 2 E1007 The transmitter connected to serial port 1 has identified data errors in the data fr...

Page 139: ...ansmitter Wrong communication setting E1017 The AML has identified data errors in the data from the transmitter connected to se rial port 3 Error in the transmitter Wrong communication setting E1018 T...

Page 140: ...J is not receiving any information from the boom head transmitter The communication line between the transmitters of the boom head and the jib LJ FJ HTLJ has been interrupted or is incorrectly connect...

Page 141: ...E1042 The type of transmitter for the jib LJ FJ HTLJ in the data received is incorrect Error in the transmitter of the jib LJ FJ HTLJ Incorrect connection of the communication line 3 Operation ATF 130...

Page 142: ...error codes indicate errors in sensors control levers or hydraulic valves If this error type occurs crane operation will be switched off Contact your local service partner 3 Operation 142 ATF 130G 5...

Page 143: ...nal AML error E2009 Error in the sensor Length of the front right outrigger The input value of the sensor is outside the normal range The normal range is 0 25 4 75 V Sensor error Sensor cable broken o...

Page 144: ...g Internal AML error E2041 Error in the crane control Left front rear crane control lever analogue The input value of the Left front rear crane control lever lies outside the nor mal range The normal...

Page 145: ...nternal AML error E2049 Error in the crane control Left left right crane control lever discrepancy When the direction contact on the Left left right crane control lever is set to OFF the analogue inpu...

Page 146: ...ations are not possi ble Cable fault Internal AML error E2062 Output error in control of hoisting winch 1 The AML detects the current flow even if the monitored current output is not activat ed Note A...

Page 147: ...ing activated the valve of hoisting winch 2 Note Lifting with hoisting winch 2 is not possible Error in the hydraulic circuit Error in solenoid valve Error in sensor for speed of hoisting winch 2 Inte...

Page 148: ...s in the B pin and C pin locked unlocked sensor Cable fault Internal AML error E2093 Errors in the telescope ID sensor and the C pin state Telescope ID sensor is not active and C pin unlocked sensor b...

Page 149: ...ected even though the AML has not activated the tele scope valve Note The telescopic cylinder cannot be retracted Error in the hydraulic circuit Error in solenoid valve Error in the sensor for the tel...

Page 150: ...s not possible Errors in the telescope ID sensor of tele scope 3 4 or 5 Cable fault Internal AML error E2117 Sensor telescope ID of telescope 5 is not working After identifying the telescope 6 4 the t...

Page 151: ...cuit of line Circuit board error E2144 When the AML is activated or if emergen cy operation no longer applies the Lower the HTLJ button on the remote control is not in a neutral position Switch button...

Page 152: ...l of the Power System is not activated there is current to the pro portional valve Error in solenoid valve Cable fault short circuit Circuit board error E2188 Error in the angle sensor of the boom hea...

Page 153: ...arget state and actual state The output setting is ON although it is set by the AML to OFF Note A crane movement is not possible Short circuit of signal line Circuit board error E2202 Error in the dia...

Page 154: ...nstruction E3005 Undefined exception is called E3006 The voltage for analogue sensors 5 V provided by the AML lies outside the valid ity range Cable fault Circuit fault E3007 Incorrect setting data in...

Page 155: ...defined exception is called E4010 Timeout when receiving data No data can be received from the main module Cable fault The main module updates the flash memo ry Circuit fault in the display module or...

Page 156: ...l Always wind the Bottom block upwards hoisting rope to check the deactivation before working on the crane You can set the control lever to Bottom block downwards to release the bottom block 1 Anti tw...

Page 157: ...lay disappears 3 6 2 Overriding the automatic safe load indicator WARNING Crane operations with overridden automatic safe load indicator The mobile crane can be overloaded if the automatic safe load i...

Page 158: ...ear without any load If the hoisting rope is wound over the hoisting gear without any load the encoder switch that detects the safety rope windings on the winch drum is adjusted The deactivation then...

Page 159: ...hoisting gear end switch functions without any errors 1 Hoisting gear end switch of hoisting gear 1 2 Hoisting gear end switch of hoisting gear 2 The hoisting gear end switches prevent the complete u...

Page 160: ...on the display disappears 3 6 4 Anemometer WARNING Wind speed is too high If crane operations are carried out at unduly high wind speeds the mo bile crane may overturn This can cause injuries to perso...

Page 161: ...is mounted on the mobile crane when it is driven The anemometer may get damaged if it remains mounted when driving 1 The anemometer must be removed when driving Removing the anemometer 1 Remove the pl...

Page 162: ...stablish the electrical connection 4 It is detached in the reverse order Secure the aircraft warning lamp to the holder in the cab when the vehicle is being driven 3 7 Commissioning 3 7 1 Measures and...

Page 163: ...re commissioning Before commissioning the superstructure carry out all essential checks described in the Commis sioning the carrier chapter In the carrier Switch on the main switch of the battery Set...

Page 164: ...on the battery main switch in the superstructure Do not actuate the Slewing gear brake rocker switch Insert the ignition key into the ignition starter switch 3 7 2 Electrical system 1 Rocker switch fo...

Page 165: ...wn The locking handle returns to the stop position automatically Switch off Press the locking handle downwards and the rocker switch upwards in order to disconnect the electrical system and de energiz...

Page 166: ...and indi cate the switched on state The aircraft warning lamp functions only when the battery main switch is switched on Windshield wipers Rocker switch for the Cab front windshield wipers Upper posit...

Page 167: ...ights on the hoisting gear rocker switch Rocker switch pressed downwards switch on Rocker switch pressed upwards switch off Plugboxes Two plugboxes for 12 V and 24 V DC are provided behind the seat Ex...

Page 168: ...ry ignition starter switch Ignition starter switch When the ignition key is inserted the ignition starter switch has the following switch positions Position P no function Position 0 ignition off Posit...

Page 169: ...engine is running hourmeter Cockpit Graphic Control System For explanations regarding the pilot lamps and instruments when the engine is running please re fer to Monitoring the display indicator and...

Page 170: ...Stopping the engine Press the Engine stop rocker tip switch until the engine stops Turn the ignition key to the left up to position 0 The ignition is switched off Remove the ignition key Do not stop t...

Page 171: ...ning 12 Hydraulic oil filter symbol 5 Engine engine electronics fault symbol 13 Engine temperature display 6 On board voltage symbol 14 Exhaust gas treatment icon 7 On board voltage too low symbol 15...

Page 172: ...h off the engine Find the cause of the fault and rectify it You can operate the crane only after repairing the fault If required visit a specialist workshop to repair the fault Generator WARNING The b...

Page 173: ...g lamp light up when the engine is running Operating hours An hourmeter is used for monitoring the operating hours of the engine The hourmeter starts working as soon as the engine starts Hydraulic sys...

Page 174: ...ue tank in time 2 Switch heating for AdBlue ON in time at temperatures below freez ing point 3 In case of malfunction of the SCR system shut engine OFF as soon as possible 4 Make sure the engine is no...

Page 175: ...osive for some metals if they come into contact with AdBlue Drops must be wiped away immediately 3 7 5 Central lubricating system 1 Rocker switch for the central lubricating system The superstructure...

Page 176: ...ork movements and can be determined by the operator Intervals are also recom mended in the maintenance schedule Monitor the agitator for checking the function of the central lubricating system The agi...

Page 177: ...the AdBlue DEF tank with cleaning agent or other operating fluid or fuel 2 Add additives 3 Dilute AdBlue DEF Observe other instructions of the engine supplier Requirements When filling up the superstr...

Page 178: ...he holder 2 Close the fuel cap on the diesel or AdBlue tank DANGER Risk of falling due to narrow space available 1 Hold onto the grab handle on the superstructure cab 3 Go to the climbing aid holding...

Page 179: ...perated toggle switch The parking brake in the carrier is not applied The battery main switch in the carrier must be switched on The ignition key in the carrier must be at Position 1 Change the key op...

Page 180: ...he ignition key in the ignition starter switch must be in Position 1 Position 1 superstructure operation steering wheel lock is open In the superstructure Take measures and carry out checks as describ...

Page 181: ...gnition in the carrier on The carrier engine can be start ed from the superstructure out rigging is possible from the su perstructure Switch on the Carrier engine on rocker switch the function lamp in...

Page 182: ...Starting the carrier engine 1 Carrier engine start switch 2 Warning lamp for the CGC Central Warning 3 Operation 182 ATF 130G 5 2146097 2014 09...

Page 183: ...engine start switch until the engine starts Actuation time of the starter is not longer than 20 seconds After starting the red warning lamp for the CGC central warning goes out 3 Operation ATF 130G 5...

Page 184: ...Engine speed regulation 1 Rocker tip switch for engine speed regu lation 3 Reduce engine speed arrow key 2 Increase engine speed arrow ke 3 Operation 184 ATF 130G 5 2146097 2014 09...

Page 185: ...speed of the carrier en gine can be adjusted infinitely Press the arrow key upwards the speed of the carrier engine will be increased Press the arrow key downwards the speed of the carrier engine wil...

Page 186: ...ine 1 Rocker switch for the carrier ignition 2 Carrier engine stop switch Bring the engine to the idling speed Press the F2 Carrier engine stop switch until the carrier engine stops 3 Operation 186 AT...

Page 187: ...cker switch to stop the engine After switching off the carrier engine from the superstructure always switch off the Carrier ignition rocker switch otherwise the carrier bat teries will discharge 3 Ope...

Page 188: ...3 8 2 Outrigger Alarm displays 3 Operation 188 ATF 130G 5 2146097 2014 09...

Page 189: ...spension locking When toggling the key operated toggle switch in the carrier the axle suspension locking is changed from Position 1 to Position 2 The Axle suspension locking symbol must light up durin...

Page 190: ...le who are present in this area may get injured 1 Evacuate people from the outrigger area of outriggers 2 Press the outriggers extending and retracting only when the opera tor or another person can se...

Page 191: ...Outrigger control using the CG 1 Cursor control 4 Front left outrigger 3 Operation ATF 130G 5 2146097 2014 09 191...

Page 192: ...up to the required outrigger base and pin them Select all the four outrigger beams as described above extend them to the required outrigger base and pin them Extending the outrigger cylinders Follow t...

Page 193: ...Outrigger control using rocker tip switches and rocker switches 3 Operation ATF 130G 5 2146097 2014 09 193...

Page 194: ...r retracted only individually Press the Extend retract the rear left or front left outrigger beam outrigger cylinder rocker tip switch to the left and keep it pressed until the left outrigger beams ar...

Page 195: ...o the standard model Spe cial models deviating from this have not been taken into account Operating shields affixed in the crane cab are always binding for the crane operator The speed of work movemen...

Page 196: ...Fast approach circuit 1 Fast approach circuit switch 3 Operation 196 ATF 130G 5 2146097 2014 09...

Page 197: ...in order to avoid switching impacts The fast approach circuit is fully effective for controlling only one move ment direction The fast approach speed decreases when controlling multiple movement dire...

Page 198: ...3 9 2 Superstructure lock 1 Superstructure locking bolts 3 Superstructure locked symbol 2 Superstructure can be slewed symbol 3 Operation 198 ATF 130G 5 2146097 2014 09...

Page 199: ...counterweight receiver can be attached or re moved only when the superstructure is locked using the locking bolts NOTICE The lock is actuated when the superstructure is swiveling This may damage the...

Page 200: ...ker switch upwards the swing mechanism lock will be deactivated and the pilot lamp in the rocker switch will go out Locking the superstructure Activate the swing mechanism lock turn the superstructure...

Page 201: ...wards until the no warning signal is sound after deactivating the swing mechanism lock Press the Lock unlock swing mechanism rocker tip switch upwards the green Swing mechanism locked pilot lamp will...

Page 202: ...rick slow stop function 1 Rocker switch for releasing the slewing range limit 3 Automatic safe load indicator display 2 Warning buzzer of the automatic safe load indicator 4 LED display 3 Operation 20...

Page 203: ...warning message will be shown on the automatic safe load indicator display and the LED display will flash Overriding Unlock the rocker switch for releasing the slewing range limit by pressing the loc...

Page 204: ...erstructure slewing gear brake 1 Left crane control lever 4 Superstructure can be slewed symbol 2 Rocker switch for the slewing gear brake 5 Slewing gear opened warning lamp 3 Foot pedal of the slewin...

Page 205: ...uick slewing and braking Risk of accident 1 The slewing movement must be induced and slowed down finely 2 The more the load or the boom length the slower should be the rate of inducing slowing the sle...

Page 206: ...e Slewing gear brake open warning lamp lights up when the slewing gear brake is open When the slewing gear brake is released the superstructure must be slowed down to a standstill using the foot pedal...

Page 207: ...oisting gear 1 Left crane control lever 6 Rocker switch for displaying the lifting height of hoisting gear 2 2 Automatic safe load indicator display 7 Right crane control lever 3 Operation ATF 130G 5...

Page 208: ...Unwind the hoisting rope from the initial position 2 to the front 1 Wind the hoisting rope from the initial position 2 to the rear 3 The hoisting gear speed can be controlled depending on the deflecti...

Page 209: ...sition If the vehicle is equipped with the 2nd hoisting gear the lifting height of the auxiliary hoisting gear is also set to position 0 For other specifications also see the description of the automa...

Page 210: ...he rope end on the lifting drum is reached there are at least 3 windings Fast approach Press the Fast approach switch The hoisting gear speed is also increased until this switch is pressed The fast ap...

Page 211: ...the clamping piece 2 Otherwise the control is deactivated Bottom block height display Press the rocker switch for displaying the lifting height of hoisting gear 2 The bottom block height of the hoisti...

Page 212: ...oisting gear 2 Drum rotation indicator rocker switch The right crane control lever is equipped with a drum rotation indicator for the hoisting gear The pulsating vibration indicates the slewing moveme...

Page 213: ...tation indicator Press the Drum rotation indicator rocker switch The Drum rotation indicator function is noticeable only at a relatively low hoisting gear speed f the hoisting gear speed increases the...

Page 214: ...used as prescribed The load may start oscillating if it is not lifted properly or in case of strong wind Risk of accident 1 Sling the bottom block precisely above the centre of gravity of the load 2...

Page 215: ...ic control lift adjuster to compensate the boom deflec tion The load can now be lifted without appreciable swaying Lift adjuster deactivated When the hoisting rope is wound the boom is de flected owin...

Page 216: ...2 Right crane control lever 4 Fast approach switch Right crane control lever Raising telescopic boom 1 Move the right crane control lever inwards The speed at which the boom is raised can be changed...

Page 217: ...ly The automatic safe load indicator switches off on reaching the maximum working radius also see the description of the automatic safe load indicator After it switches off only a load moment reducing...

Page 218: ...tion 1 Left crane control lever 4 Monitor on off rocker tip switch 2 Automatic safe load indicator display 5 Fast approach circuit switch 3 Monitor 6 Fast approach circuit switch 3 Operation 218 ATF 1...

Page 219: ...to the rear 3 2 The telescoping speed can be controlled depending on the deflection of the crane control lever and by changing the engine speed The telescope extends as per the required setup conditi...

Page 220: ...tor through the program Program the automatic safe load indicator using the data determined earlier Actuate the crane control lever The telescopes will extend automatically in the correct sequence sta...

Page 221: ...th a single cylinder telescoping system Booms are gradually ex tended starting from the uppermost boom part Booms are locked in their position using bolts Example 1 Boom fully retracted A Telescoping...

Page 222: ...ocked J C pin locked 7 Extend telescope 4 Steps 3 to 6 are repeated until all telescopes are extended K Telescope 5 L Telescope 4 Telescoping steps The following images show the status of telescope 1...

Page 223: ...on of the automatic safe load indicator Luffing the hydraulic jib Before the jib is angled the following work must be carried out and instructions followed The mobile crane is supported as prescribed...

Page 224: ...t of the crane control lever The red warning lamp Luffing cylinder not retracted comes on if the luffing jib is not in the 0 position This warning lamp is only activated when the luffing jib is in the...

Page 225: ...the loads on the ground by raising the outrigger can lead to out rigger overload or can also cause the crane to tilt Upward luffing move ments are not switched off by the automatic safe load indicator...

Page 226: ...condition of counterweights Counterweights may slip and fall off Observe the legal regulations of the licensing country for Ropes and hoisting equipment When attaching the counterweights of the carri...

Page 227: ...95 7 lbs 7 Counterweight 3 1 t 6 834 3 lbs 3 Counterweight 8 9 t 19 621 1 lbs 8 Counterweight 1 2 t 2645 6 lbs 4 Counterweight 10 0 t 22 046 2 lbs 9 Counterweight 1 2 t 2645 6 lbs 5 Counterweight 5 3...

Page 228: ...1 Counterweight cylinder 3 Operation 228 ATF 130G 5 2146097 2014 09...

Page 229: ...3 Operation ATF 130G 5 2146097 2014 09 229...

Page 230: ...6 7 8 9 10 Counterweight variants WARNING Risk of accident Technical defects in counterweights or counterweight cylinders may cause accidents 1 This must be monitored continuously when mounting removi...

Page 231: ...riant 3 9 t 8 598 0 lbs Counterweight variant 3 9 t 8598 0 lbs comprises Counterweight 8 1 2 t 2645 6 lbs Counterweight 9 1 2 t 2645 6 lbs Counterweight 10 1 5 t 3306 9 lbs 3 Operation ATF 130G 5 2146...

Page 232: ...89 1 lbs Counterweight variant 6 3 t 13889 1 lbs comprises Base plate 1 2 4 t 5291 1 lbs Counterweight 8 1 2 t 2645 6 lbs Counterweight 9 1 2 t 2645 6 lbs Counterweight 10 1 5 t 3306 9 lbs 3 Operation...

Page 233: ...eight variant 9 4 t 20723 5 lbs comprises Base plate 1 2 4 t 5291 1 lbs Counterweight 7 3 1 t 6834 3 lbs Counterweight 8 1 2 t 2645 6 lbs Counterweight 9 1 2 t 2645 6 lbs Counterweight 10 1 5 t 3306 9...

Page 234: ...8 t 28219 2 lbs comprises Base plate 1 2 4 t 5291 1 lbs Counterweight 2 3 4 t 7495 7 lbs Counterweight 7 3 1 t 6834 3 lbs Counterweight 8 1 2 t 2645 6 lbs Counterweight 9 1 2 t 2645 6 lbs Counterweig...

Page 235: ...comprises Base plate 1 2 4 t 5291 1 lbs Counterweight 2 3 4 t 7495 7 lbs Counterweight 3 8 9 t 19621 1 lbs Counterweight 7 3 1 t 6834 3 lbs Counterweight 8 1 2 t 2645 6 lbs Counterweight 9 1 2 t 2645...

Page 236: ...Counterweight variant 31 7 t 69886 5 lbs 3 Operation 236 ATF 130G 5 2146097 2014 09...

Page 237: ...Counterweight variant 31 7 t 69886 5 lbs comprises Base plate 1 2 4 t 5291 1 lbs 3 Operation ATF 130G 5 2146097 2014 09 237...

Page 238: ...rweight 3 8 9 t 19621 1 lbs Counterweight 4 10 0 t 22046 2 lbs Counterweight 7 3 1 t 6834 3 lbs Counterweight 8 1 2 t 2645 6 lbs Counterweight 9 1 2 t 2645 6 lbs Counterweight 10 1 5 t 3306 9 lbs 3 Op...

Page 239: ...Counterweight variant 42 3 t 93255 5 lbs 3 Operation ATF 130G 5 2146097 2014 09 239...

Page 240: ...Mounting instruction 3 Operation 240 ATF 130G 5 2146097 2014 09...

Page 241: ...ts The mobile crane is supported as prescribed see the specifications regarding the lifting capacity charts Use the prescribed lifting capacity chart for rigging work Sling the counterweight elements...

Page 242: ...1 on the carrier as illustrated Counterweights must slide with the centering holes in the centering pins 2 Attaching and removing the counterweights WARNING Danger of accidents due to incorrect opera...

Page 243: ...eck the ropes for wear breakages and strand breakage Check the rope lock fastener Never use old shortened load ropes as slinging ropes In case of sharp edged loads always use rope protectors e g wood...

Page 244: ...ng the counterweights and keep them in the counterweight storage compartment of the carrier The arrows indicate the slinging points of individual counterweights 3 Operation 244 ATF 130G 5 2146097 2014...

Page 245: ...Attaching the counterweights 1 Control device of the automatic safe load indicator 5 Rocker tip switch for locking unlocking the counterweight 3 Operation ATF 130G 5 2146097 2014 09 245...

Page 246: ...Up posi tion and keep it pressed until the counterweight cylinders are com pletely retracted The Counterweight not up warning lamp must go out If it lights up again stop the crane operation immediatel...

Page 247: ...he Counterweight not up warning lamp lights up when extending If the counterweight cylinders have been extended the Counterweight down pilot lamp lights up This is a prerequisite for locking the count...

Page 248: ...weight cylinders have been retracted the Counterweight locked pilot lamp lights up The Counterweight not up warning lamp does not light up as long as the counterweight is com pletely up and locked Cou...

Page 249: ...1 2 t 2645 6 lbs 1 5 t 3306 9 lbs 36 t 79366 4 lbs 6 3 t 13889 1 lbs Model Counterweight t lbs total Stowed at front Mounted at back Transport vehicle Remarks With driver 63 t 138891 2 lbs bottom bloc...

Page 250: ...Remarks With driver 63 t 138891 2 lbs bottom block attached Tires 445 95 R25 16 00 R 25 10x8 drive Without jib 9 7 t 21384 8 lbs 2 4 t 5291 1 lbs 3 4 t 7495 7 lbs 2 x 1 2 t 2645 6 lbs 1 5 t 3306 9 lb...

Page 251: ...s bottom block attached Tires 445 95 R25 16 00 R 25 10x8 drive With jib 10 t 22046 2 lbs hook tackle in the rack 21 7 t 47840 3 lbs 2 4 t 5291 1 lbs 3 4 t 7495 7 lbs 8 9 t 19621 1 lbs 2 x 1 2 t 2645 6...

Page 252: ...3 1 t 6 834 3 lbs counterweight mounted on the superstructure 1 Eyelets 3 Spring clip 2 Holding bar 3 Operation 252 ATF 130G 5 2146097 2014 09...

Page 253: ...g bars through eyelets Slew the holding bars by 90 Secure the holding bars using spring clips Release the counterweight Check the counterweight for correct fit The 3 1 t 6 834 3 lbs counterweight is f...

Page 254: ...lock pins retaining pins and swivel pins are in the prescribed positions 2 Ensure that nobody is present in the slewing range of the jib when carrying out rigging work WARNING Risk of falling When wo...

Page 255: ...isting winch 2 Lift the loads only vertically NOTICE Slewing range too small If the slewing range of the jib has buildings trees or other obstacles collisions may occur when slewing and it will lead t...

Page 256: ...Sling points on fly jib 3 piece fly jib 18 m 59 1 ft approx 1610 kg 3549 5 lbs Suitable slinging aids Chains or ropes 3 Operation 256 ATF 130G 5 2146097 2014 09...

Page 257: ...5 lbs 2 7 m intermediate section 23 0 ft approx 480 kg 1058 2 lbs 3 3 8 m fly jib 12 5 ft approx 730 kg 1609 4 lbs 4 6 m fly jib foot 19 7 ft approx 460 kg 1014 2 lbs 5 7 5 m boom tip 24 6 ft approx...

Page 258: ...ns under the jib may get injured 1 Use the specified attachment points when attaching the jib Description of remote control The telescopic boom is equipped with a hydraulic folding aid and a hydraulic...

Page 259: ...ed The superstructure is slewed to the back or side The telescopic boom is set horizontally 1 WARNING In case of larger angles there is a risk of accident and personal injuries The stinger 3 piece is...

Page 260: ...limbing up or down 4 Wear non slip shoes and keep them clean 5 Ensure that the ladders are safe Bringing the fly jib into the working position Preparations 1 Switch on the battery main switch and the...

Page 261: ...fly jib from pivoting out uncontrollably 5 Fold out the transporting support Remove the folding plug 1 and pull the bolt 2 downwards Fold out the transporting support extension 4 insert the bolt 2 in...

Page 262: ...clip 2 Loosen the pins 5 and 7 on the rear transporting support Pull the spring clip and the locking pin insert in the pin holder 6 or 8 and secure again using the spring clip 3 Extend the slewing cy...

Page 263: ...ower bolt elements must be retracted completely up to the end stop in the bearing brackets on the boom head Since both bolt ends are not retracted completely the stinger may fall The safety flap 2 on...

Page 264: ...ts towards the telescopic boom 2 Loosen the hydraulic locking bolts between the telescopic boom and the stinger using the re mote control the left lever to the back 3 Extend the slewing cylinder compl...

Page 265: ...ly jib 12 5 ft using the crank handle until further turning is not possible and the sheave is completely supported on the adapter CAUTION If the sheave is not completely supported on the adapter it ma...

Page 266: ...rope fixing point of the fly jib 4 Insert the crank handle into the threaded bolt and turn until the third red marking is completely visible WARNING The upper and lower bolt elements must be retracted...

Page 267: ...etach the remote control 5 Fold back the middle transporting support pin and secure it 6 Remove the guide belt from the fly jib Bringing the boom tip into the working position 1 Fix the guide belt on...

Page 268: ...reely 4 Release the guide belt from the 3 8 m fly jib foot 12 5 ft 5 Pivot up the boom tip with the guide belt until the holes in the fly jib are flush with the holes on the fly jib foot 6 Take the pi...

Page 269: ...he structure of the 2 piece fly jib i e the 3 8 m fly jib 12 5 ft and the 6 0 m fly jib foot 19 7 ft Requirements The mobile crane is supported as prescribed Counterweights required for the crane oper...

Page 270: ...limbing up or down 4 Wear non slip shoes and keep them clean 5 Ensure that the ladders are safe Bringing the fly jib into the working position Preparations 1 Switch on the battery main switch and the...

Page 271: ...fly jib from pivoting out uncontrollably 5 Fold out the transporting support Remove the folding plug 1 and pull the bolt 2 downwards Fold out the transporting support extension 4 insert the bolt 2 in...

Page 272: ...and secure again using the spring clip 2 Loosen the pin 1 on the middle transporting support Pull the spring clip and the locking pin insert in the pin holder 2 and secure again using the spring clip...

Page 273: ...ds until the holes on the 3 8 m fly jib 12 5 ft are flush with the holes on the right hand side of the boom head 2 Insert the crank handle into the threaded bolt and turn until the third red marking 1...

Page 274: ...the boom head 1 Release the lock on the left side of the boom head For this pull the ring 1 down and turn it by 90 The pin 2 points towards the telescopic boom 2 Loosen the hydraulic locking bolts bet...

Page 275: ...on the slewing cylinder The stinger can be swiveled freely 5 Loosen the guide belt of the mobile crane from below 6 Swing open the stinger with the guide belt until it engages in the lock on the left...

Page 276: ...sheave with a pin Secure the pin using a spring clip 3 Remove the crank handle again Bolting the fly jib on the boom head 1 Unwind the hoisting rope until the rope end projects above the complete fly...

Page 277: ...d marking is completely visible WARNING The upper and lower bolt elements must be retracted completely up to the end stop in the bearing brackets on the boom head Since both bolt ends are not retracte...

Page 278: ...head of the 6 0 m stinger foot 19 7 ft and secure it using se curing clamps Finishing work 1 Mount the anti twoblock device anemometer page 160 and aircraft warning lamp page 162 on the head of the ji...

Page 279: ...e release weight of the anti twoblock device were removed from the hoisting rope The double ladder crank handle and the remote control for the slewing cylinder are ready WARNING Risk of skidding and a...

Page 280: ...m stinger foot 19 7 ft up to the left end stop using the ratchet chain clamp The 3 8 m stinger 12 5 ft is connected with the 6 0 m stinger foot 19 7 ft in the logical reverse order Bringing the fly ji...

Page 281: ...m stinger 12 5 ft Secure the other end of the guide belt to the mobile crane at a suitable point to prevent the fly jib from pivoting out uncontrollably 5 Connect the remote control Pivoting the fly...

Page 282: ...ower bolt elements must be retracted completely up to the end stop in the bearing brackets on the boom head Since both bolt ends are not retracted completely the stinger may fall The safety flap 2 on...

Page 283: ...towards the telescopic boom 2 Loosen the hydraulic locking bolts between the telescopic boom and the stinger using the re mote control the left lever to the back 3 Extend the slewing cylinder complet...

Page 284: ...ly jib 12 5 ft using the crank handle until further turning is not possible and the sheave is completely supported on the adapter CAUTION If the sheave is not completely supported on the adapter it ma...

Page 285: ...rope fixing point of the fly jib 4 Insert the crank handle into the threaded bolt and turn until the third red marking is completely visible WARNING The upper and lower bolt elements must be retracted...

Page 286: ...er Loosen the bolt 2 and secure with the spring clip 1 3 Switch off the engine and the ignition 4 Detach the remote control 5 Remove the guide belt from the 3 8 m fly jib 12 5 ft Folding down the roll...

Page 287: ...ng rope by carefully winding it in The pressure on pins 5 and 6 is re lieved 5 Remove the spring clip and pins from holes 5 and 6 6 Unwind the hoisting rope carefully until the sheave carrier folds do...

Page 288: ...The mobile crane is supported as prescribed The slewing gear brake is engaged All telescopes are retracted The superstructure is slewed to the back The telescopic boom is lowered The stinger is mount...

Page 289: ...hole for the desired angle position 0 20 or 40 and secure it using the spring clip 5 When bending raise the telescopic boom up to an adequate distance from the ground so that the rope clamp can be rem...

Page 290: ...ice was removed from the hoisting rope Wind up the hoisting rope under tension until the rope end can be placed in front of the sheave on the 3 8 m fly jib 12 5 ft NOTICE Do not drag the hoisting rope...

Page 291: ...secure them 2 Unwind the hoisting rope carefully and slowly until the boom end and the 6 0 m stinger 19 7 foot foot lie on the ground Support the tip properly 3 Remove both the upper pins 3 and 4 For...

Page 292: ...3 Remove the bending pin from the 40 angle position insert it into the 20 angle position and secure it with the spring clip 4 Raise the telescopic boom carefully until the intermediate section no lon...

Page 293: ...the lower holes of the first intermediate section align with the lower holes of the second intermediate section 4 Remove the pins from the pin compartment of the intermediate section insert them into...

Page 294: ...hoisting rope again with the securing clamp and spring clip Finishing work 1 Lift the mobile crane using the rear outriggers again and level it 2 Mount the anti twoblock device anemometer page 160 and...

Page 295: ...2 line reeved 3 line reeved If the 3 8 m 12 5 ft fly jib is at a small angle the maximum angle of the boom is limited by the automatic safe load indicator to prevent the hoist ing rope colliding with...

Page 296: ...l telescopes are retracted The superstructure is slewed to the back or side The telescopic boom is luffed down 0 position The jib is luffed up 0 position The bottom block was placed on the ground and...

Page 297: ...s for the anti twoblock device and the aircraft warning lamp be tween all parts of the jib 3 When the boom end is dismantled Remove the hoisting rope from the sheave of the boom end For this pull the...

Page 298: ...es 3 and 4 For this pull the spring clip pull out the pins insert them into the pin compartment 5 and secure them 4 Slew back the boom end using the guide belt until the lock engages The boom tip is f...

Page 299: ...he folding plug 1 and pull the bolt 2 downwards Fold out the transporting support extension 4 insert the bolt 2 in the hole 3 from bottom and secure using the folding plug 1 3 Loosen the pin between t...

Page 300: ...ing the remote control the right lever to the front 2 Due to the dead weight of the fly jib the upper threaded bolt cannot yet be unscrewed from the upper hole of the bearing bracket To do this lift t...

Page 301: ...0 m fly jib foot 19 7 ft wind it up under tension until the end of the rope protrudes over the boom head and stow it to the side For this pull the spring clip remove the securing clamp and remove the...

Page 302: ...until the holes on the locking cylinder align with the holes on the 6 0 m stinger foot 19 7 ft 4 Pin the stinger with the telescopic boom Extend the locking bolts using the remote control the left lev...

Page 303: ...ame Releasing the fly jib from the boom head 1 Release the slewing cylinder Extend the slewing cylinder by 1 to 2 mm 0 039 0 078 in using the remote control the right lever to the front 2 Remove sprin...

Page 304: ...k handle into the threaded bolt and turn it up to the end stop NOTICE The upper and lower bolt elements must be ex tended from the holes of bearing brackets on the boom head The safety flap 2 is fixed...

Page 305: ...er 4 insert it into the hole 3 and secure it again using the spring clip 2 Fix the pins 5 and 7 on the rear transporting support Pull the locking pin from the pin holder 6 insert it into the hole 5 an...

Page 306: ...erstructure is slewed to the back or side The telescopic boom is set horizontally 1 WARNING In case of larger angles there is a risk of accident and personal injuries Parts of the stinger are correcte...

Page 307: ...transporting support extension 4 insert the bolt 2 in the hole 3 from bottom and secure using the folding plug 1 3 Loosen the pin between the slewing cylinder and the transporting support Pull the sp...

Page 308: ...mode in the automatic safe load indicator Bolting one side of the fly jib to the boom head 1 Lift the 18 m fly jib 59 1 ft with the roller carrier using the auxiliary crane Use suitable slinging aids...

Page 309: ...ce both bolt ends are not retracted completely the stinger may fall 4 Remove the crank handle again 5 Detach the sling gear from the lifting eyes of the fly jib Connecting the fly jib with the locking...

Page 310: ...e locking cylinder must be extended completely If the locking cylinder is not fully extended the fly jib may fall 5 Check whether the locking cylinder is extended completely The height of the tip of t...

Page 311: ...k handle into the threaded bolt and turn it up to the end stop NOTICE The upper and lower bolt elements must be ex tended from the holes of bearing brackets on the boom head The safety flap 2 is fixed...

Page 312: ...3 Remove the crank handle again 4 Retract the slewing cylinder up to the end stop using the remote control the right lever to the back 3 Operation 312 ATF 130G 5 2146097 2014 09...

Page 313: ...ns 5 and 7 on the rear transporting support Pull the lock pin from the pin compartment 6 insert it into the hole 5 and secure it again using the spring clip Pull the lock pin from the pin compartment...

Page 314: ...aulically see Assigning the crane control levers page 204 1 3 piece fly jib 18 m 59 1 ft with roller carrier 4 7 5 m boom tip 24 6 ft 2 3 8 m fly jib 12 5 ft with roller carrier 5 7 0 m intermediate s...

Page 315: ...r 1 Always keep the ladders and access ladders clean 2 Remove dirt and other greasy substances immediately and thor oughly 3 Always hold the ladder beams or handles while climbing up or down 4 Wear no...

Page 316: ...lifting capacity charts are reduced by the values specified in the notes regarding the lifting ca pacity charts The automatic safe load indicator has a setup mode for installing and dismantling the j...

Page 317: ...5 lbs 2 7 m intermediate section 23 0 ft approx 480 kg 1058 2 lbs 3 3 8 m fly jib 12 5 ft approx 950 kg 2094 4 lbs 4 6 m fly jib foot 19 7 ft approx 460 kg 1014 1 lbs 5 7 5 m boom tip 24 6 ft approx...

Page 318: ...ons under the jib may get injured 1 Use the specified slinging points when attaching the jib Description of remote control The telescopic boom is equipped with a hydraulic folding aid and a hydraulic...

Page 319: ...is slewed to the back or side The telescopic boom is set horizontally 1 WARNING In case of larger angles there is a risk of accident and personal injuries The stinger 3 piece is mounted at the transpo...

Page 320: ...he fly jib WARNING Insufficient pressure in the hydraulic cylinder If the pressure in the hydraulic cylinder is too low the jib may fold down uncontrollably when it is being fitted to the boom or pivo...

Page 321: ...ectly fitted to the boom This may cause the jib to drop and people may be injured 1 Before fitting the jib to the boom check the Jib luffing cylinder not retracted warning lamp 2 Do not fit the luffin...

Page 322: ...connections into the working position A Transport position E Guide pulleys B Working position F Console with hydraulic connector C Spring clip G Pin D Hydraulic lines H Spring clip 3 Operation 322 ATF...

Page 323: ...A To do this pull the spring clip H and pin G 3 Insert the console with hydraulic connector F into the working position B and secure with the pin G and spring clip H 4 Thread the hydraulic lines D int...

Page 324: ...ow it to the side NOTICE Do not drag the hoisting rope on the ground 4 Fix the guide belt on the 6 0 m stinger foot 19 7 ft Secure the other end of the guide belt to the superstructure 1 to prevent th...

Page 325: ...tom and secure using the folding plug 1 6 Connect the remote control Disconnecting the hydraulic and electrical connections 1 Disconnect the luffing jib hydraulic lines on the telescopic boom 6 Observ...

Page 326: ...uffing jib hydraulic lines in the clamp fitted buffer 3 or fit to the expansion tank 4 3 Disconnect the electrical connection from the telescopic boom 7 plug the line into the dum my connector housing...

Page 327: ...clip 2 Loosen the pins 5 and 7 on the rear transporting support Pull the spring clip and the locking pin insert in the pin holder 6 or 8 and secure again using the spring clip 3 Extend the slewing cy...

Page 328: ...ower bolt elements must be retracted completely up to the end stop in the bearing brackets on the boom head Since both bolt ends are not retracted completely the stinger may fall The safety flap 2 on...

Page 329: ...ts towards the telescopic boom 2 Loosen the hydraulic locking bolts between the telescopic boom and the stinger using the re mote control the left lever to the back 3 Extend the slewing cylinder compl...

Page 330: ...fly jib 12 5 ft align with the holes on the left side of the boom head Connecting the hydraulic connections 1 Establish a hydraulic connection by removing the hydraulic lines of the 3 8 m fly jib 12 5...

Page 331: ...Secure the supported sheave with a pin Secure the pin using a spring clip 3 Remove the crank handle again Bolting the fly jib on the boom head 1 Unwind the hoisting rope until the rope end projects a...

Page 332: ...d marking is completely visible WARNING The upper and lower bolt elements must be retracted completely up to the end stop in the bearing brackets on the boom head Since both bolt ends are not retracte...

Page 333: ...etach the remote control 5 Fold back the middle transporting support pin and secure it 6 Remove the guide belt from the fly jib Bringing the boom tip into the working position 1 Fix the guide belt on...

Page 334: ...reely 4 Release the guide belt from the 3 8 m fly jib foot 12 5 ft 5 Pivot up the boom tip with the guide belt until the holes in the fly jib are flush with the holes on the fly jib foot 6 Take the pi...

Page 335: ...hydraulically angled 3 8 m fly jib 12 5 ft and the 6 0 m fly jib foot 19 7 ft Requirements The mobile crane is supported as prescribed Counterweights required for the crane operation are attached The...

Page 336: ...he fly jib WARNING Insufficient pressure in the hydraulic cylinder If the pressure in the hydraulic cylinder is too low the jib may fold down uncontrollably when it is being fitted to the boom or pivo...

Page 337: ...ple may be injured 1 Before fitting the jib to the boom check the Jib luffing cylinder not retracted warning lamp 2 Do not fit the luffing jib if the warning lamp is lit To check the Jib luffing cylin...

Page 338: ...A Transport position E Guide pulleys B Working position F Console with hydraulic connector C Spring clip G Pin D Hydraulic lines H Spring clip 3 Operation 338 ATF 130G 5 2146097 2014 09...

Page 339: ...A To do this pull the spring clip H and pin G 3 Insert the console with hydraulic connector F into the working position B and secure with the pin G and spring clip H 4 Thread the hydraulic lines D int...

Page 340: ...ow it to the side NOTICE Do not drag the hoisting rope on the ground 4 Fix the guide belt on the 6 0 m stinger foot 19 7 ft Secure the other end of the guide belt to the superstructure 1 to prevent th...

Page 341: ...tom and secure using the folding plug 1 6 Connect the remote control Disconnecting the hydraulic and electrical connections 1 Disconnect the luffing jib hydraulic lines on the telescopic boom 6 Observ...

Page 342: ...uffing jib hydraulic lines in the clamp fitted buffer 3 or fit to the expansion tank 4 3 Disconnect the electrical connection from the telescopic boom 7 plug the line into the dum my connector housing...

Page 343: ...and secure again using the spring clip 2 Loosen the pin 1 on the middle transporting support Pull the spring clip and the locking pin insert in the pin holder 2 and secure again using the spring clip...

Page 344: ...ds until the holes on the 3 8 m fly jib 12 5 ft are flush with the holes on the right hand side of the boom head 2 Insert the crank handle into the threaded bolt and turn until the third red marking 1...

Page 345: ...the boom head 1 Release the lock on the left side of the boom head For this pull the ring 1 down and turn it by 90 The pin 2 points towards the telescopic boom 2 Loosen the hydraulic locking bolts bet...

Page 346: ...on the slewing cylinder The stinger can be swiveled freely 5 Loosen the guide belt of the mobile crane from below 6 Swing open the stinger with the guide belt until it engages in the lock on the left...

Page 347: ...fly jib 12 5 ft from the clamp fitted buffer or the expansion tank and connecting them to the connection 1 on the boom Observe the following order for connecting to the telescopic boom 1 Connect line...

Page 348: ...sheave with a pin Secure the pin using a spring clip 3 Remove the crank handle again Bolting the fly jib on the boom head 1 Unwind the hoisting rope until the rope end projects above the complete fly...

Page 349: ...d marking is completely visible WARNING The upper and lower bolt elements must be retracted completely up to the end stop in the bearing brackets on the boom head Since both bolt ends are not retracte...

Page 350: ...head of the 6 0 m stinger foot 19 7 ft and secure it using se curing clamps Finishing work 1 Mount the anti twoblock device anemometer page 160 and aircraft warning lamp page 162 on the head of the ji...

Page 351: ...nd access ladders clean 2 Remove dirt and other greasy substances immediately and thor oughly 3 Always hold the ladder beams or handles while climbing up or down 4 Wear non slip shoes and keep them cl...

Page 352: ...luffing cylinder not retracted warning lamp lights up the luff ing jib cannot be correctly fitted to the boom This may cause the jib to drop and people may be injured 1 Before fitting the jib to the...

Page 353: ...connections into the working position A Transport position E Guide pulleys B Working position F Console with hydraulic connector C Spring clip G Pin D Hydraulic lines H Spring clip 3 Operation ATF 130...

Page 354: ...of the transport position A To do this pull the spring clip H and pin G 3 Insert the console with hydraulic connector F into the working position B and secure with the pin G and spring clip H 4 Threa...

Page 355: ...fly jib into the working position Preparations 1 Switch on the battery main switch and the ignition in the crane cab Start the superstructure engine 2 Activate the setup mode in the automatic safe loa...

Page 356: ...ulic and electrical connections 1 Disconnect the luffing jib hydraulic lines on the telescopic boom 6 Observe the following or der when disconnecting 1 Disconnect line AA for the luff up function 2 Di...

Page 357: ...holes on the right hand side of the boom head 2 Insert the crank handle into the threaded bolt and turn until the third red marking 1 is com pletely visible WARNING The upper and lower bolt elements m...

Page 358: ...towards the telescopic boom 2 Loosen the hydraulic locking bolts between the telescopic boom and the stinger using the re mote control the left lever to the back 3 Extend the slewing cylinder complet...

Page 359: ...fly jib 12 5 ft align with the holes on the left side of the boom head Connecting the hydraulic connections 1 Establish a hydraulic connection by removing the hydraulic lines of the 3 8 m fly jib 12 5...

Page 360: ...Secure the supported sheave with a pin Secure the pin using a spring clip 3 Remove the crank handle again Bolting the fly jib on the boom head 1 Unwind the hoisting rope until the rope end projects a...

Page 361: ...d marking is completely visible WARNING The upper and lower bolt elements must be retracted completely up to the end stop in the bearing brackets on the boom head Since both bolt ends are not retracte...

Page 362: ...er Loosen the bolt 2 and secure with the spring clip 1 3 Switch off the engine and the ignition 4 Detach the remote control 5 Remove the guide belt from the 3 8 m fly jib 12 5 ft Folding down the roll...

Page 363: ...ng rope by carefully winding it in The pressure on pins 5 and 6 is re lieved 5 Remove the spring clip and pins from holes 5 and 6 6 Unwind the hoisting rope carefully until the sheave carrier folds do...

Page 364: ...ure is slewed to the back The telescopic boom is lowered The stinger 3 piece is mounted at the working position on the telescopic boom The setup mode in the automatic safe load indicator is activated...

Page 365: ...ting on the ground Support the tip properly or position the mobile crane at an angle retract the rear outrigger cylinders extend the front outrigger cylinders 3 Remove both the upper pins 3 and 4 For...

Page 366: ...section insert them into holes 3 and 4 sideways and secure them using the spring clip 3 Raise the telescopic boom carefully until the intermediate section no longer touches the ground and the lower ho...

Page 367: ...ent of the intermediate section insert them into holes 1 and 2 sideways and secure them using the spring clip 5 Establish an electrical connection for the anti twoblock device and the aircraft warning...

Page 368: ...isting rope through the release weight of the anti twoblock device 4 Mount the bottom block 5 Enter the setup condition in the automatic safe load indicator See also 2 Aircraft warning lamp 162 2 Anem...

Page 369: ...the jib and the 3 8 m fly jib 12 5 ft 6 Unwind the hoisting rope under tension along the entire length of the jib 7 Place the hoisting rope on the sheave of the boom tip To do this pull the spring cli...

Page 370: ...pecially in case of a small num ber of ropes Bottom block 1 sheave Bottom block 1 sheave Bottom block 1 sheave 1 line reeved 2 line reeved 3 line reeved If the 3 8 m 12 5 ft fly jib is at a small angl...

Page 371: ...l telescopes are retracted The superstructure is slewed to the back or side The telescopic boom is luffed down 0 position The jib is luffed up 0 position The bottom block was placed on the ground and...

Page 372: ...he hydraulic cylinder of the fly jib WARNING Insufficient pressure in the hydraulic cylinder If the pressure in the hydraulic cylinder is to low the jib may fold down uncontrollably when it is pivoted...

Page 373: ...for the anti twoblock device and the aircraft warning lamp be tween all parts of the jib 3 When the boom end is dismantled Remove the hoisting rope from the sheave of the boom end For this pull the s...

Page 374: ...es 3 and 4 For this pull the spring clip pull out the pins insert them into the pin compartment 5 and secure them 4 Slew back the boom end using the guide belt until the lock engages The boom tip is f...

Page 375: ...amp is discon nected 1 Fix the guide belt on the head of the 6 0 m stinger foot 19 7 ft 2 Disconnect the jib hydraulic lines on the telescopic boom 1 Observe the following order when disconnecting 1 D...

Page 376: ...bolt 2 downwards Fold out the transporting support extension 4 insert the bolt 2 in the hole 3 from bottom and secure using the folding plug 1 5 Loosen the pin between the slewing cylinder and the tra...

Page 377: ...r threaded bolt cannot yet be unscrewed from the upper hole of the bearing bracket To do this lift the fly jib slightly using the hoisting gear after the hoisting rope has been positioned and fixed to...

Page 378: ...pring clip remove the securing clamp and remove the hoisting rope Refit the securing clamp and secure with the spring clip Next take the hoisting rope from the sheave on the 3 8 m fly jib 12 5 ft by p...

Page 379: ...NING The locking cylinder must be extended completely If the locking cylinder is not fully extended the fly jib may fall 5 Check whether the locking cylinder is extended completely The height of the t...

Page 380: ...ng the crank han dle 4 Loosen the pin on the right side of the boom head Insert the crank handle into the threaded bolt and turn it up to the end stop NOTICE The upper and lower bolt elements must be...

Page 381: ...p 2 is fixed on the locking cylinder 5 Remove the crank handle again 6 Retract the slewing cylinder up to the end stop using the remote control the right lever to the back 3 Operation ATF 130G 5 21460...

Page 382: ...using the spring clip Pull the locking pin from the pin holder 8 insert it into the hole 7 and secure it again using the spring clip 3 Remove the guide belt from the 6 0 m stinger foot 19 7 ft 4 Switc...

Page 383: ...iven the hydraulic lines must always be connected to the luffing jib on the mobile crane NOTICE Insufficient pressure in the hydraulic cylinder Before starting any journey or if the mobile crane has b...

Page 384: ...erstructure is slewed to the back or side The telescopic boom is set horizontally 1 WARNING In case of larger angles there is a risk of accident and personal injuries Parts of the stinger are correcte...

Page 385: ...be lifted you must first check that the pres sure in the hydraulic cylinder is more than 100 bar 1450 4 psi 2 If the pressure shown is less than 100 bar 1450 4 psi the jib must not be lifted There is...

Page 386: ...e superstructure en gine 4 Operate the Activate jib luffing rocker switch then carefully operated the Raise luffing jib function until the pressure gauge shows a pressure of more than 100 bar 1450 4 p...

Page 387: ...transporting support extension 4 insert the bolt 2 in the hole 3 from bottom and secure using the folding plug 1 3 Loosen the pin between the slewing cylinder and the transporting support Pull the sp...

Page 388: ...dicator Bolting one side of the fly jib to the boom head 1 Lift the 18 m fly jib 59 1 ft with the roller carrier using the auxiliary crane Use suitable slinging aids see Sling points on fly jib page 3...

Page 389: ...ce both bolt ends are not retracted completely the stinger may fall 4 Remove the crank handle again 5 Detach the sling gear from the lifting eyes of the fly jib Connecting the fly jib with the locking...

Page 390: ...G The locking cylinder must be extended completely If the locking cylinder is not fully extended the fly jib may fall 5 Check whether the locking cylinder is extended completely The height of the tip...

Page 391: ...k handle into the threaded bolt and turn it up to the end stop NOTICE The upper and lower bolt elements must be ex tended from the holes of bearing brackets on the boom head The safety flap 2 is fixed...

Page 392: ...3 Remove the crank handle again 4 Retract the slewing cylinder up to the end stop using the remote control the right lever to the back 3 Operation 392 ATF 130G 5 2146097 2014 09...

Page 393: ...d secure it again using the spring clip Pull the lock pin from the pin compartment 8 insert it into the hole 7 and secure it again using the spring clip 3 Switch off the engine and the ignition 4 Deta...

Page 394: ...ressure gauge on the hydraulic cylin der must show more than 100 bar 1450 4 psi WARNING Insufficient pressure in the hydraulic cylinder If the pressure in the hydraulic cylinder is too low the jib may...

Page 395: ...the luffing jib is removed temperature fluctuations may cause pressure fluctuations in the hydraulic cylinder 1 This may cause hy draulic fluid to escape 1 Make sure that the hose lines from the hydr...

Page 396: ...opening angle is the angle between the ropes The inclination angle is 60 in this case At an inclination angle of 60 the traction force in slinging ropes doubles In such a case the ropes must be dimens...

Page 397: ...e unwound it should be pulled manually and the winch must be actuated simultaneously The basic model of the mobile crane is equipped with a hoisting rope with a steel rope clip 1 and a rope clamp 2 In...

Page 398: ...load may fall Risk of accident 1 The locking pin 3 must always be inserted in the arrow direction and secured using the folding plug 4 Fastening the rope clamp In case of the even number of rope falls...

Page 399: ...alf can be inserted into the holes of the second weight half Press the weights together and move the retaining device 2 over the release weight Attach a snap hook 5 in the first chain link over the re...

Page 400: ...free end of the rope must be secured using a rope clamp 1 Do not use any devices for securing if they connect the free end of the rope to the carrying rope fall such that forces can be transferred Aft...

Page 401: ...1 sheave Bottom block 1 sheave 1 line reeved 2 line reeved 3 line reeved Bottom block 3 sheave Bottom block 3 sheave Bottom block 3 sheave 4 line reeved 5 line reeved 6 line reeved 3 Operation ATF 13...

Page 402: ...ock 5 sheave Bottom block 5 sheave 7 line reeved 8 line reeved 9 line reeved Bottom block 5 sheave Bottom block 5 sheave Bottom block 7 sheave 10 line reeved 11 line reeved 12 line reeved 3 Operation...

Page 403: ...e bottom block from the bottom block hold er the bottom block may oscillate This may damage the superstructure cabin Persons located between the bottom block holder and the super structure may get cru...

Page 404: ...5 Ensure that the ladders are safe Prerequisites Assistant personnel are available The mobile crane is supported as prescribed All telescopes are retracted The slewing gear brake is engaged The supers...

Page 405: ...bottom block 2 in the bottom block holder 1 as shown 5 Insert the tube 4 again into the bottom block holder 1 as per the width of the bottom block 2 6 Secure the tube 4 using a spring clip 3 7 Secure...

Page 406: ...n the spring clip of the lock pin items 2 3 and remove the lock pin Slew the single top item 1 up to the end stop Mount the transport clamps items 2 3 again to ensure that they are not lost Fix the si...

Page 407: ...e item 12 of the 2nd hoisting gear over the single top and secure it using the securing clamp item 7 Guide the hoisting rope of the 2nd hoisting gear through the release weight item 8 and fix the anti...

Page 408: ...king couplings 3 4 and 5 Use suitable aids to collect the hy draulic oil that may drain Fix the caps 3 Disconnect the electrical plug 6 4 Disconnect the plug of the central lubricating system 7 5 Remo...

Page 409: ...h the hoist ing gear over the boom head and the 2nd hoisting gear over a jib If two hoisting gears are available the use of jib and single top socket provides the option of placing the correspondingly...

Page 410: ...The total load including the bottom block and all slinging aids may not exceed the specified load ratings for the setup condition of the mobile crane WARNING Incorrect rope fall Incorrect rope fall ma...

Page 411: ...lescope boom head is loaded in case of a lifted load the load display of the automatic safe load indicator displays an incorrect value 3 The telescopic boom should never be lowered when load is attach...

Page 412: ...WARNING Boom overloaded The mobile crane may become unstable and overturn 1 If the maximum angular load on the long telescopic boom or the jib is to be utilized completely the lateral deformation of...

Page 413: ...ifting capacity chart must be exactly identical to the desired working state The wind speed may not overshoot the values specified in the notes regarding the lifting capacity chart The wind contact su...

Page 414: ...verriding out rigger length sensor 1 Turn the override outrigger length sensor clockwise The length sensor overridden warning lamp lights up The outrigger length sensors are overridden and the outrigg...

Page 415: ...trigger length sensor anticlockwise The length sensor overridden warning lamp goes out The outrigger length sensors are not overridden As long as the fault is not remedied the mobile crane is not read...

Page 416: ...tforms not used If the provided devices are not used when working on the superstruc ture there is a risk of the superstructure overturning 1 Use the provided access step to climb on the superstructure...

Page 417: ...on the jib The ladder is provided under the driver s cab DANGER Risk of falling Improperly attached ladders and their improper use may pose the risk of falling 1 Place the ladder only on the plane an...

Page 418: ...b upwards by 180 3 Press the spring latch up 4 Release the turnbuckle eye and lower the bracket 5 Open the second turnbuckle 6 Remove the stepladder Stowing and securing the stepladder WARNING Risk of...

Page 419: ...der into the rear part of the angle brackets NOTICE The bars on the movable part of the brackets must rest against one of the ladder s rungs in order to secure the ladder against shifting to the side...

Page 420: ...Fixing the ladders 1 Fold out the ladders completely and rest at a suitable position Remove and stow away the ladders in the logical reverse order 3 Operation 420 ATF 130G 5 2146097 2014 09...

Page 421: ...ipment 3 13 1 Hourmeter for hoisting gear 1 A separate hourmeter 1 is provided for monitoring the operating hours of hoisting gear 1 The hourmeter starts functioning as soon as the winch is activated...

Page 422: ...inch is activated 3 13 3 Observation mirror of hoisting gear 1 NOTICE The observation mirror is not folded in the driving mode The observation mirror may tear off when driving over bridges access road...

Page 423: ...hoisting gear 2 NOTICE The observation mirror is not folded in the driving mode The observation mirror may tear off when driving over bridges access roads etc having low access height This may result...

Page 424: ...ion A Driving mode observation mirror 1 in position B 3 13 5 Charging socket and plugbox for starting via an external power source 1 Charging socket 2 Plugbox for starting via an external pow er sourc...

Page 425: ...s Plugbox for starting via an external power source The use of a plugbox for starting via an external power source is described in Starting the Super structure using External Current page 457 3 13 6 L...

Page 426: ...alve is located under the panelling Function If the engine speed is to high the air shut off valve closes automatically and blocks the engine s air supply The engine is stopped The air shut off valve...

Page 427: ...ds such as snow and ice can endanger the operator as well as other persons Layers of snow and ice form a dangerous covering on roof surfaces platforms and access steps of the mobile crane 1 Remove uns...

Page 428: ...il NOTICE Damage to the engine due to incorrect engine oil Engine oil with incorrect viscosity can damage the engine 1 Choose the SAE class corresponding to the expected ambient tem peratures during t...

Page 429: ...iquid at the time when working is started Switching heating ON 1 Switch change over valve behind the crane cab to winter operation to do this lift the locking plate and switch change over valve from s...

Page 430: ...lic oil the Hy draulic filter contaminated symbol may light up due to the cold hydraul ic oil The warning lamp disappears when the hydraulic oil attains the operat ing temperature If the symbol contin...

Page 431: ...NG Freezing up of the splash water nozzles If the washer nozzle freezes up the windshields can no longer be cleaned using the windshield washing system The vision is severely im paired in such cases a...

Page 432: ...1 If the superstructure is moved using emergency controls unauthor ized persons may not be present in the movement range 2 The operator must be able to see the movement range If this is not the case t...

Page 433: ...terweight down 7 unlock counterweight For this press 2 activate coun terweight Driving direction Driving direction Slewing the superstructure Before actuating control valves 8 and 9 the plugs must be...

Page 434: ...e operations with overridden automatic safe load indicator The mobile crane can be overloaded if the automatic safe load indicator is overridden This may lead to an accident Only the authorized person...

Page 435: ...ral unit of the safe load indicator fail operate the Manual control switch 3 The overriding is automatically reset when the engine stops or after a maximum of 30 minutes The procedure for resetting th...

Page 436: ...ylinder lock pilot lamp 2 Telescope monitor 6 Telescope lock pilot lamp 3 Rocker switch for manual actuation of telescope 7 Rocker tip switch for releasing the lock 4 Rocker switch for pre selecting t...

Page 437: ...cope 4 6 Lock right telescope 14 Telescope ID for telescope 3 7 Unlock left telescope 15 Direction arrow extension direction 8 Unlock right telescope The control element 1 is provided in the crane cab...

Page 438: ...elescope control using the Manual telescope actuation rocker switch and pull back the crane control lever for approximately 3 4 seconds Then deactivate the manual telescope control again Normally the...

Page 439: ...all crane movements with utmost care and caution After activating the manual telescope control the functions such as derricking telescoping hoisting gear 1 and hoisting gear 2 as well as the swing mec...

Page 440: ...with active override device Risk of accident 1 The manual telescope control must be used only for retracting re setting the telescope Carry out all crane movements with utmost care and caution After...

Page 441: ...elescope Carry out all crane movements with utmost care and caution After activating the manual telescope control the functions such as derricking telescoping hoisting gear 1 and hoisting gear 2 as we...

Page 442: ...l B pins are completely un locked see reading in Tab 2 on B off Tele off 3 After unlocking the B pins keep the B pins unlocked on B off neutral 4 Retract the telescope completely to 0 using the JS see...

Page 443: ...and cylinder pins are moved to the lock ing position Off position Light deactivat ed off off neutral Table 2 Control readings I Control element Locking pin reading Telescope monitor Tele cylinder leng...

Page 444: ...ngth sensor 0 46 92 100 Telescope 1 0 00 m 4 32 m 8 64 m 9 48 m Telescope 2 0 29 m 4 61 m 8 93 m 9 75 m Telescope 3 0 57 m 4 89 m 9 21 m 9 99 m Telescope 4 0 84 m 5 16 m 9 48 m 10 26 m Telescope 5 1 1...

Page 445: ...ever by short dis tances with the engine running at idle Initializing the telescope display After resetting the telescopes manually and locking the telescopes and cylinders completely an in correct pe...

Page 446: ...If the Counterweight not up warning lamp lights up when operating the crane the counterweight is not in its correct position The superstructure cannot be slewed If the counterweight cylinder cannot be...

Page 447: ...The superstructure can be slewed 3 15 5 Counterweight WARNING Crane control in the emergency mode Safety and warning devices do not function in the emergency mode Risk of accident 1 Carry out all cran...

Page 448: ...cally locked Press the Override the swing mechanism counterweight rocker tip switch Lock the counterweight The superstructure is mechani cally locked and the counter weight cylinder is down Press the...

Page 449: ...ty of the engine make sure that you do not touch or get too close to rotating parts 4 Wear close fitting clothes tie up long hair and protect it with a hair net CAUTION Risk of burns The engine and li...

Page 450: ...ngine Press the Engine start button The engine will start and run at the idling speed 2 Switching off the engine Press the Engine stop button or the Engine start button again The engine will stop Star...

Page 451: ...ngine speed 1 Press the Engine start button and keep it pressed The engine will start and run at the idling speed The speed increases to the maximum within three seconds of starting the engine 2 Relea...

Page 452: ...s been replaced as described in Part Servicing and maintenance of super structure 1 Loosen the bleed screw 1 2 Actuate the pump tappet 2 until the fuel emerging is free of air bubbles collect the over...

Page 453: ...oo low fill the coolant in the coolant tank up to the Half mark NOTICE Cold shock due to excessively cold coolant If excessively cold water is filled in the overheated engine too quickly the engine ma...

Page 454: ...e superstructure engine needs to be started again The switch springs back to its initial position 3 15 8 Starting the superstructure engine using external current NOTICE Never let the engine run witho...

Page 455: ...are provided on the right side of the vehicle Recipient Vehicle with a flat battery that cannot be started Donor A vehicle with a charged battery that can be started The batteries must be connected t...

Page 456: ...ipient vehicle Switch on the battery main switch switch on the igni tion start the engine 7 After starting the engine successfully let it run for a few minutes Detaching the jump leads The sequence fo...

Page 457: ...d as an external current source The prerequisite is that the external vehicle is equipped with a plugbox for starting via an external power source The plugbox for starting the superstructure via an ex...

Page 458: ...tery main switch 7 Switch on the ignition 8 Start the engine and let it run for a few mi nutes 9 Stop the engine switch off the ignition and switch off the main switch of the battery 10 Disconnect the...

Page 459: ...ture engine the hydraulic pump or the electrical components in the superstructure the oil supply connec tion for the superstructure hydraulic system can be established using hose assemblies with quick...

Page 460: ...hoses may get damaged and or cracked Escaping hydraulic oil may cause damage to the environment The emergency control of the superstructure is no longer functional Risk of accident life 1 Decouple the...

Page 461: ...nd stop Connection 4 leakage line Not required for this mobile crane Power can be fed to emergency con trols of other mobile cranes from the carrier If required the leakage line 4 must be connected in...

Page 462: ...ngs 7 and 8 up to the end stop NOTICE Hose assemblies are not correctly screwed on the connections If the hose assemblies are not firmly screwed on the connections func tions can no longer be guarante...

Page 463: ...of the superstructure is still activated This in formation should be used for evaluating the risk In case of the power failure in the superstructure information of the au tomatic safe load indicator i...

Page 464: ...n of actuation Move the crossover cock 10 1 Execute the desired crane function by actuating control lever 13 Function Pre selection using the crossover cock Actuate control lever 13 Slew the superstru...

Page 465: ...ork steps after resetting the mobile crane Bring the switching cocks plugs to the initial position Disconnect the hoses remove and stow them Seal the connections of quick locking couplings using caps...

Page 466: ...3 Operation 466 ATF 130G 5 2146097 2014 09...

Page 467: ...ing national regulations are applicable for the load handling equipment During the periodic tests the automatic safe load indicator as well as the entire hydraulic and elec trical control and safety...

Page 468: ...from the Maintenance and repair section consult TADANO The repair method should then be decided on in consultation between TADANO and the expert WARNING Welding activities not carried out properly Da...

Page 469: ...uipment if any is also shown Under the front cover of the driver s cab After removing the cover in the central console of the driver s cab in the carrier Behind the switch boxes of the outrigger contr...

Page 470: ...g connections with each other We recom mend marking the plug connections in order to avoid any kind of mix ups when mounting 4 2 2 Indicators for the points to be checked Superstructure frame 4 Crane...

Page 471: ...Boom 4 Crane testing instructions ATF 130G 5 2146097 2014 09 471...

Page 472: ...Stinger 4 Crane testing instructions 472 ATF 130G 5 2146097 2014 09...

Page 473: ...Boom end 4 Crane testing instructions ATF 130G 5 2146097 2014 09 473...

Page 474: ...Intermediate section 4 Crane testing instructions 474 ATF 130G 5 2146097 2014 09...

Page 475: ...onducted at least once a year These regular checks are intended to avoid accidents due to defects The defects identified during the test must be documented and rectified The rectification of defects c...

Page 476: ...block Using the worn out bottom blocks may lead to accidents involving mate rial damage and or personal injuries 1 Operating the crane with the worn out bottom block is prohibited Checking for corros...

Page 477: ...ed Please contact your TADANO After sales Service in case of queries or problems It will gladly carry out all the servicing maintenance and repair work that crops up Rope drives of mobile cranes are n...

Page 478: ...ope should be mounted Wire breaks WARNING The hoisting rope was not checked properly after the occurrence of ini tial wire breaks The number of wire breaks may increase rapidly The hoisting rope may r...

Page 479: ...en if wire breaks are not detected the hoisting rope must be replaced of the rope diameter is reduced by 10 or more with respect to the nominal diameter owing to corrosion damage Corro sion in wires t...

Page 480: ...e breaks are decisive for the replacement state Knots These are repeatedly observed bulges in the wire ripe over longer rope sections The hoisting rope is moved additionally due to knots Hoisting rope...

Page 481: ...t of the original hoisting rope when it was new If other rope type is to be used a prior written consent of TADANO is essential Utmost care must be taken when unloading transporting and storing the ho...

Page 482: ...disc with brake strings fixed on the winch After mounting the new hoisting rope successfully it must first be retracted with small partial loads This will set the hoisting rope and align it with the...

Page 483: ...he hoisting gears regularly for their functionality and condition These checks must be conducted by experts or specialists Prevailing national regulations and guidelines must be observed Please contac...

Page 484: ...4 Crane testing instructions 484 ATF 130G 5 2146097 2014 09...

Page 485: ...of a failure of or a fault in a specific function of the device and also in rectifying the same A troubleshooting table does not replace an expert If the cause of a fault cannot be identified or recti...

Page 486: ...for leak tightness Tighten the hose clamps The function of the injection system is defective Get it checked in a specialist workshop Excessive coolant temperature even if the engine is not loaded indi...

Page 487: ...oil de pending on the ambient tem perature Excessive noises of hydraulic pumps Hydraulic pumps are sucking air Stop the hydraulic pumps im mediately Check the leak tight ness and the oil level of the...

Page 488: ...fective Replace the crane control lev er The Swing mechanism locked pilot lamp does not light up even if the superstructure lock is actuated Proximity switch in the carrier is defective Replace the p...

Page 489: ...n The load is lowered slowly or in a jerky motion when the hand control lever is set to the mid dle position The hydro multi disc brake is worn out Replace the complete disc set The free run is defect...

Page 490: ...uring connection Pilot pressure is too low Check the pressure at the measuring connection 5 1 8 Electrical system Fault Possible cause Rectification No current when the ignition is switched on No conn...

Page 491: ...5 1 9 Wiring diagram 5 Rectifying the faults ATF 130G 5 2146097 2014 09 491...

Page 492: ...5 Rectifying the faults 492 ATF 130G 5 2146097 2014 09...

Page 493: ...5 Rectifying the faults ATF 130G 5 2146097 2014 09 493...

Page 494: ...5 Rectifying the faults 494 ATF 130G 5 2146097 2014 09...

Page 495: ...ust pipework made from stainless steel Noise level with engine under load and at working speed 1 500 rpm Noise level with superstructure cab closed at driver s ear Noise level with superstructure cab...

Page 496: ...ons with a telescope cylinder for extending and retracting the telescopes The telescopes are extended and retracted fully automatically and are locked in their respective working positions fully autom...

Page 497: ...e pulley head of the jib Safety valves against pipe and hose ruptures lower limit switch for safety rope windings on the lift ing drum 6 8 Electrical system 24 Volt DC system with 80 Ampere three phas...

Page 498: ...crane operations In normal operations the measured vibration values never exceed the limit value of 0 5 m s2 1 6 ft s2 specified in the Machinery Directive 98 37 EC 6 10 Counterweight Counterweight 42...

Page 499: ...For information about the weight distribution for the axle loads and set up conditions see Weights in Technical Specifications for the carrier 6 11 Superstructure frame Torsion resistant welded constr...

Page 500: ...load indicator for 12 8 t 14 1 tn sh counterweight Extension of the automatic safe load indicator for 21 7 t 23 9 tn sh counterweight Supporting force display in the superstructure cab and the contro...

Page 501: ...7 Service and Maintenance See also 2 Servicing maintenance OW BlueTec 503 7 Service and Maintenance ATF 130G 5 2146097 2014 09 501...

Page 502: ...7 Service and Maintenance 502 ATF 130G 5 2146097 2014 09...

Page 503: ...s of the charge air hoses 3 2 4 Fuel tank 4 2 4 1 Draining off condensed water 4 2 4 2 Fuel filter 5 2 5 Coolant 6 2 5 1 Checking the coolant 6 2 5 2 Replacing the coolant 7 2 6 Cleaning the cooler 7...

Page 504: ...mechanism multi disc chamber 7 4 10 Checking the gear ring joint screws fastening screws of the hydro motor gear flange screws for firm fit 8 4 11 Checking the slewing ring for wear 8 5 Hoisting gear...

Page 505: ...1 1 Air condition functional check 1 8 2 Wiper blade elements windscreen washing system 2 8 2 1 Replacing the wiper blade elements 2 8 2 2 Windscreen washing system 2 8 3 Auxiliary heater 2 8 3 1 Repl...

Page 506: ...connectors for inspection of the compressed air system 4 10 5 Test and setting values 5 10 5 1 Compressed air system 5 15 Overview of the oil grades and capacities 1 16 Grease Overview Grease Recommen...

Page 507: ...g on the seaside in salty air the free ends of the piston rods e g on the tele cylinders must be coated with oil at relatively short intervals 0 1 Before servicing and maintenance Optimum cleanliness...

Page 508: ...with clean containers Treat lubrication greases with clean resources only Check the fastening and retaining elements e g screws nuts spring washers washers before reuse and if necessary replace Lock...

Page 509: ...nozzles from the vehicle must be 30 cm Do not use any power nozzles Never direct the cleaning jet directly towards rubber or electrical parts hinges length adjustment of the propeller shafts or breat...

Page 510: ...7 0 General instructions 4 4 ATF130G 5 2010 12 0260_EN_FA046_7_00_00_00_FA036 DOC Notes...

Page 511: ...efore the commissioning of the vehicle is marked with X in the maintenance schedule in Daily before commissioning The prescribed maintenance activities that have to be carried out time and again after...

Page 512: ...7 1 Maintenance intervals 2 14 ATF130G 5 2010 12 G 0265_EN_FA046B_7_01_00_00_FA029 doc Notes...

Page 513: ...ng oil level 2 1 X Oil change oil filter change 2 2 900 Oh Yearly Checking hose clamps of the charge air hoses for firm fit 2 3 X Draining off fuel tanks condensed water 2 4 1 X Yearly Earlier if nece...

Page 514: ...s 2 7 3 X Checking the electr ported vacuum switch on the air cleaner housing 2 7 4 If the Air cleaner display does not light up in the CGC in spite of a dirty air cleaner Air cleaner monitoring 2 7 4...

Page 515: ...oler additional oil cooler radiator fins 3 7 X Checking the oil cooler additional oil cooler vent and functioning of the thermo switch 3 7 X Swing mechanism Visual gearbox check 4 Every 3 years Intern...

Page 516: ...sing the lock pins 4 7 X Checking the function for mechanical latching of superstructure and proximity switch 4 8 X Checking firm fit of the gear ring connecting screws fastening screws of the hydro m...

Page 517: ...if necessary and after every cleaning Checking the rope drum for wear 6 4 X And before laying a new hoisting rope Electrical system Checking the batteries 7 1 X Monthly Lubricating the battery poles...

Page 518: ...specialist workshop Cleaning the wiper blade elements 8 2 1 X Monthly More often if necessary Replacing the wiper blade elements 8 2 1 X Yearly Or in case of damage Checking the fluid level and addin...

Page 519: ...sary 9 6 If necessary Checking the pipes and screw couplings for damage 9 6 X Other lubricating points Greasing hinges pins hinge joints and all movable parts 9 7 X Every two weeks As well as after ev...

Page 520: ...ing Work See Part C point First Main tenance After Daily before commis sioning Regular Maintenance Every Minimum Intervals Remarks 125 250 500 1000 2000 Operating Hours Oh Inspection of the compressed...

Page 521: ...Maintenance intervals 7 1 ATF130G 5 2010 12 0265_EN_FA046B_7_01_00_00_FA029 doc 11 14 Notes...

Page 522: ......

Page 523: ...Maintenance intervals 7 1 ATF130G 5 2010 12 0265_EN_FA046B_7_01_00_00_FA029 doc 13 14 Notes...

Page 524: ...7 1 Maintenance intervals 14 14 ATF130G 5 2010 12 0265_EN_FA046B_7_01_00_00_FA029 doc Notes...

Page 525: ...e safety precautions This may cause injuries which could even be lethal sometimes 1 The personnel must be protected with suitable aids e g platform railing when carrying out maintenance work on the mo...

Page 526: ...and the oil is replenished via the maintenance opening 2 in the engine cover Open the lid of the maintenance port 2 using the handle 1 The oil is replenished via the oil filler 3 Oil level is measure...

Page 527: ...with an absorbent cleaning cloth and the capscrew must be screwed on again 2 3 Checking the hose clamps of the charge air hoses The hose clamps of the charge air hoses have cup springs on a threaded...

Page 528: ...ensed water drain off into a suitable container Keep the drain open until the clean fuel starts draining Clean the sealing surfaces with an absorbent cleaning cloth before screwing in Check clean and...

Page 529: ...ndensed water before the start of the frost period Repeat the process more often if necessary 2 4 2 4 Changing the fuel filter Let the entire filter content drain off as described in section 2 4 2 2 L...

Page 530: ...lysantin G40 have yet been put into the cooling system the cooling system must be flushed before the new coolant is put in The expansion tank is located below the lid of maintenance port 2 Open the li...

Page 531: ...replaced but even the functioning of the pressure control valve in the valve cover should be checked A defective valve can lead to overpressure in the cooling circuit and thus to a leakage 2 4 4 Repla...

Page 532: ...n switch of the battery Do not start the engine when the air cleaner element has been dismantled The air cleaner cartridge must be serviced outside the normal change intervals only when the Air cleane...

Page 533: ...ir cleaner housing by slight rotary motions Check the air cleaner housing for damage and cracks and replace it if required clean the sealing surfaces of the air cleaner housing and the cap carefully u...

Page 534: ...cking the air intake pipe and hoses Check all the hose connections between the air cleaner and engine as well as charge air hoses for firm fit Check hoses and tubes for porosity and cracks 2 4 8 Check...

Page 535: ...efficiency of the radio catcher 2 4 10 Cleaning the exhaust pipe CAUTION Risk of burns due to contact with hot parts of the exhaust system Touching hot exhaust components may cause burns 1 Remove com...

Page 536: ...7 2 Engine 12 12 ATF130G 5 2013 11 0270_EN_FA046B_7_02_00_00_FA029 ab FZ 066 doc Notes...

Page 537: ...nly when the engine is turned off Check the hydraulic system regularly for leak tightness For checking and tightening the screw couplings of the hydraulic units and pipes see section 3 6 WARNING Risk...

Page 538: ...e sight glass 2 Hydraulic oil is filled up to mid level of the sight glass 2 with Mobile crane in the transport position horizontal Telescope cylinder in telescope section 1 locked at 0 Superstructure...

Page 539: ...schedule Remove the fastening screws and take off the filter cover 4 Remove the filter insert drain the waste oil Clean check and if necessary replace the cover seal Clean the seal of the filter cover...

Page 540: ...sealing surfaces clean check and if necessary replace the sealing elements Mount the cover 9 again Tighten the fastening screws Fill new oil as described in point 3 1 Remove impurities if any Open th...

Page 541: ...pose the filter in an eco friendly manner 3 6 Checking and tightening the screw couplings of the hydraulic units and pipes Check the leak tightness of the tubes as per the maintenance schedule In case...

Page 542: ...6 6 ATF130G 5 2010 12 0275_EN_FA046_7_03_00_00_FA029 DOC 3 7 Oil cooler additional oil cooler Clean radiator fins with compressed air depending on the dust accumulation Check the vent and the thermo s...

Page 543: ...danger zone before commissioning after the maintenance or repair work The swing mechanism must be inspected visually from inside and outside every three years for improving the safety 4 1 Checking the...

Page 544: ...ht glass 5 Always check the oil level immediately after commissioning and top up if necessary Clean the sealing surfaces clean check and if necessary replace the sealing elements Close the level contr...

Page 545: ...oil Remove the protective cap from the bleeder valve 1 Put on the transparent hose on the bleeder valve and open the valve by approximately one turn Suspend the hose in a glass half filled with hydrau...

Page 546: ...hiny surface after the running in period in case of normal wear In case of all other features such as abrasive wear grooves seizures pit marks exfoliations chips cracks and plastic deformations the ge...

Page 547: ...ution of the grease when lubricating DANGER Danger of accidents due to overturning The mobile crane may overturn while turning This can cause injuries to persons which could sometime be fatal 1 The su...

Page 548: ...or and gear flange screws with a torque wrench for firm fit as per the maintenance schedule and tighten them if necessary Tightening torque of the Gear ring joint screws M 30 1805 95 Nm Gear ring join...

Page 549: ...the work 3 Ensure that no persons are present in the danger zone before commissioning after the maintenance or repair work 5 1 Checking the oil level and leak tightness Check the hoisting gear regular...

Page 550: ...he oil at the operating state temperature Overstraining and improper operation may be the causes for coarse particulate matter found in the oil Find out and eliminate the cause Uninstall the swing mec...

Page 551: ...ervative oil Wind and unwind the hoisting gear for approximately 5 10 minutes without load in case of a large number of cut ins Drain off the preservative oil when recommissioning and top up with the...

Page 552: ...ssible again 5 10 Check the over unwind limit switch on the hoisting gear The over unwind limit switch is set such that at least three turns of the rope remain on the drum for safety reasons Extend te...

Page 553: ...e found Check the entire length of the hoisting ropes and its attachments as well Further information see section Crane testing instructions for the superstructure Checking the hoisting ropes 6 2 Clea...

Page 554: ...that it is tightly tensioned lubricate the rope if necessary Take the rope through the anti twoblock device weight cut in in the bottom block and attach it to the rope socket Move the new hoisting rop...

Page 555: ...tor if necessary NOTE Environmental pollution due to battery acid and heavy metals Battery acid and heavy metal components of the battery may pollute the environment 1 Dispose old batteries in an eco...

Page 556: ...iately controller or generator 7 1 2 Installing new batteries Connect the positive cable first and then the negative cable when installing new batteries Proceed in the reverse order when removing the...

Page 557: ...e following every time before using the crane The functioning of the ASLI is not restricted due to external damage The anti twoblock device is attached correctly to weight and chain The electric cable...

Page 558: ...regularly corresponding to the legal regulations If a considerable deviation from the basic setting is found it must be re adjusted by an expert DANGER Improper work on the automatic safe load indicat...

Page 559: ...C F804 10A CGC supply F832 10A Removal of luffing fly jib F849 7 5A Engine diagnosis F807 10A Engine diagnosis F834 10A Swing range limitation F822 10A Swing brake F838 10A Gearbox of swing mechanism...

Page 560: ...nd F812 3A Warning buzzer engine F804 10A Washer F801 10A Winch angular momentum encoder F814 7 5A Anemometer F846 3A Angle transmitter F846 3A Luffing fly jib F810 5A Luffing fly jib F851 3A Wiper F8...

Page 561: ...mergency mode swing brake K963 Relay plate D Crane control emergency mode hoisting gear 1 down K952 Relay plate D Crane control emergency mode hoisting gear 1 up K953 Relay plate D Crane control emerg...

Page 562: ...7 7 Electrical system 8 12 ATF130G 5 2010 12 0295_EN_FA046B_7_07_00_00_FA029 DOC P 911 Diagnostic plug AML display P 910 Diagnostic plug AML P 820 Diagnostic plug engine...

Page 563: ...Electrical system 7 7 ATF130G 5 2010 12 9 12 0295_EN_FA046B_7_07_00_00_FA029 DOC Optional equipment...

Page 564: ...10 12 ATF130G 5 2010 12 0295_EN_FA046B_7_07_00_00_FA029 DOC 7 7 1 Fuses in the battery compartment 1 F 863 charging socket fuse 25 A 2 F 862 battery fuse 25 A 3 F 861 battery fuse battery main switch...

Page 565: ...Counterweight below K 922 Counterweight below K 923 Counterweight is not on top K 924 Counterweight is not on top K 930 Counterweight is not on top K 931 Counterweight is not on top K 925 Counterweigh...

Page 566: ...7 7 Electrical system 12 12 ATF130G 5 2010 12 0295_EN_FA046B_7_07_00_00_FA029 DOC Notes...

Page 567: ...or working on the air conditioning system These are maintained only in specialist workshops The disposal is also ensured in a specialist workshop only a All repairs refilling or maintenance work on th...

Page 568: ...f the wiper blade Mount the new wiper blade in the reverse order 2 1 3 8 2 2 Windscreen washing system The tank of the windscreen washing system is accessible after opening the windscreen 8 3 Auxiliar...

Page 569: ...kpit Graphi7 Control System should be cleaned regularly with a lint free cloth depending on the dust accumulation 8 6 Clean the circulating air filter The circulating air filter 3 for the blower and a...

Page 570: ...7 8 Crane cab 4 4 ATF130G 5 2010 12 0300_EN_FA046_7_08_00_00_FA029 DOC Notes...

Page 571: ...may overturn when telescoping derricking the boom As a result persons may get injured or be killed 1 The boom may be telescoped derricked only when the mobile crane is supported WARNING Risk of falli...

Page 572: ...nd coated with Lube Protection Spray as required 9 3 Bottom block Grease the load hook traverse and load hook bearing regularly using the lubricator as per the maintenance schedule The greasing interv...

Page 573: ...with lubricating oil or grease The following parts are listed as an example Hinges of the engine servicing lid Hinges of the servicing lid for the air cleaner and batteries Hinges of the working floo...

Page 574: ...7 9 Other greasing maintenance and servicing points 4 4 ATF130G 5 2012 11 0305_EN_FA046_7_09_00_00_FA029 ab FZ 031 DOC Notes...

Page 575: ...ctuating pins tilt valve 1 No water condensate may escape If it is found that the condensate is escaping check the functioning of the air dryer filter insert and the leak tightness of the compressed a...

Page 576: ...artridge only during the switch off phase of the pressure governor Unscrew the desiccating agent cartridge 1 Grease the ring seal slightly before screwing in Screw on a new cartridge Check the packing...

Page 577: ...visual check and a function check within the scope of statutory regulation of the respective country in BRD as per 29 StVZO German Road Traffic Regulations If defects are identified dismantle the dev...

Page 578: ...ressure tank and to the pressure limiting valve After the inspection has been completed make sure that the test connectors are closed by means of the appropriate protective caps Item Scope of test and...

Page 579: ...tings must be checked or re set 10 5 1 Compressed air system Valve pressure switch Inspection Measuring point Measured value Pressure governor Switch off pressure Switch on pressure Fill empty compres...

Page 580: ...7 10 Compressed air system 6 6 ATF130G 5 2010 12 0307_EN_FA046_7_10_00_00 DOC Notes...

Page 581: ...anual Anti freezing agent as per DC fuel regulations Approximately 23 l Fuel tank EN 590 diesel Approximately 220 l AdBlue tank AdBlue ISO 22241 DIN 70070 approx 8 l Hydraulic system Mineral oils as p...

Page 582: ...ble oils as per VDMA 24568 Approximately 0 5 l Above 30 C HVLP 68 HEES 68 from 5 C to 25 C HLP 46 HEES 46 Below 5 C to 15 C HLP 32 HEES 32 from 15 C to 25 C HLP 22 HEES 22 Below 25 C HLP 10 Initial fi...

Page 583: ...N 51801 consistency class 2 DIN 51818 If necessary Telescope sliding pieces slide coverings Long term lubricant We recommend FAUN LUB sliding rails horn cheeks guide rollers From 40 C to 125 C NLGI No...

Page 584: ...7 16 Grease Overview Grease Recommendations 2 2 ATF130G 5 2010 12 0315_EN_FA046_7_16_00_00_FA029 DOC Notes...

Page 585: ...e No 2 243 K to 393 K Engrenage 3 263 K to 393 K GULF LUBCOTE No 2 253 K to 333 K Aralub HL 2 243 K to 393 K MOBILUX 2 243 K to 403 K Aralub LFZ 1 253 K to 403 K MOBILTAC 81 243 K to 393 K BP Energrea...

Page 586: ...7 17 Selection table for lubricants and anti friction agents 2 2 ATF130G 5 2010 12 0320_EN_FA046_7_17_00_00_FA029 DOC Notes...

Page 587: ...ription BEKAtroniX1 589 8 1 1 Overview of lubrication points 1 Hoisting gear 1 5 Telescopic boom 2 Hoisting gear 2 6 Turntable 3 Superstructure cab Centralised lubrication system lubrication point 4 D...

Page 588: ...8 Annex Manufacturer s documents 588 ATF 130G 5 2146097 2014 09...

Page 589: ...8 Terminal diagram 9 9 Ordering key for pump 10 10 Retrofitting 11 11 Ordering key for integrated controller 12 1 General information The BEKA troniX1 controller generation is a new design of units in...

Page 590: ...pauses occur then the time is stopped and recorded Once the ignition is switched on again the remaining lubrication or pause time is read from the memory and the sequence will be resumed where it was...

Page 591: ...torque the lubrication duration for the BEKA troniX1 integrated electronic controller is determined by the number of pump motor revolutions The pump motor is connected to the controller via sliding co...

Page 592: ...and the adjusting ranges can be changed over by means of the diagnostic software BEKA DiSys even on site if the controller has already been operated before All adjusting ranges for the lubrication pe...

Page 593: ...supplied without the as the plug and socket connectors at the lower part of the motor casing are missing The additional plug and socket connectors and the cables of the corresponding switches are mar...

Page 594: ...plug Connection to the controller is effected via the four pole plug and socket connector marked with a green ring to the pump motor s lower casing to this effect the contact plug cover must be remov...

Page 595: ...er can be ordered connected to the controller in this case a connecting cable length 0 6 mm with a right angle plug M12x1 for connection to the plug and socket connector and a right angle plug M12x1 f...

Page 596: ...tor Green LED function indicator Standby 1 5 sec ON OFF OFF ON LED red LED green LED green During whole lubrication ON OFF OFF ON LED red LED red 1 sec 1 sec OFF ON ON OFF LED green LED red Until rese...

Page 597: ...Push button for intermediate lubrication orange no 4 red no 2 Signal lamp red green no 1 Signal lamp green External signal lamps Fill level switch for grease level controller Micro switch for excess...

Page 598: ...icro switch can be connected to the BEKA troniX1 controller Motor voltage with bayonet connector 12V 3 24V 4 Additional equipment Grease level monitoring 1 System excess pressure monitoring 2 without...

Page 599: ...a pump which has not been equipped with a controller so far or to be replaced by a controller with another connector the connecting cable must be ordered separately The connecting cables for any supp...

Page 600: ...I Lubrication time 1 to 16 min 2 to 32 min 2 to 32 sec I 1 to 16 II 10 to 160 III 170 to 320 0 5 to 8 h 1 2 3 7 8 9 2 to 32 min A B C G H I 2 to 32 h J K L P Q R 000 Special models The operating modes...

Page 601: ...8 2 Superstructure cab See also 2 Documents re crane cab 603 8 Annex Manufacturer s documents ATF 130G 5 2146097 2014 09 601...

Page 602: ...8 Annex Manufacturer s documents 602 ATF 130G 5 2146097 2014 09...

Page 603: ...ng capacity in connection with heater unit 910154 4 5 kW 10 Condenser unit 964081 Rated voltage 24 V Max air throughput 2100 m h Thermal output approx 13 kW Fan stages 1 Max power consumption 11 A Wei...

Page 604: ...hermostat in the electric case next to the MB engine control unit Compressor on the engine or in case of a hydraulic drive in the hydraulic drive unit Filter drier on the condenser unit Pressure switc...

Page 605: ...nser fan is running For maximum cooling effect turn thermostatic switch to the right to its stop turn the temperature switch to the left to its stop OFF position set fan to stage 3 set flap to circula...

Page 606: ...performed at the beginning in the middle and at the end of a cooling period Check Vee belt tension and fastening of the compressor Check refrigerant filling To this effect the refrigerant must pass th...

Page 607: ...ce sensor Condenser soiled Visual inspection Clean condenser do not bend discs Vee belt loosened Hissing sounds Check Vee belt tension Condenser fan is not running Visual inspection Check fuse F843 Ch...

Page 608: ...Instructions 6 Relay faulty Replace component Thermostat faulty Replace component Pressure switch faulty Replace component Thermostatic switch faulty Replace component No refrigerant Repair leakage a...

Page 609: ...cabins of TADANO FAUN automobile cranes Moreover the unit is used for defrosting the vehicle s window panes 2 Technical Details Design Air heater unit with water heat exchanger Thermal output so far...

Page 610: ...t of the foot compartment 3 stage fan switch Actuation of fresh recirculating air flap Actuation of water valve The water valve and the flap are actuated via Bowden cables Towards foot compartment Rec...

Page 611: ...ent distribution Operation of the heater unit Switching ON To switch the heater unit ON turn the temperature controller clockwise At the same time turn the fan switch ON to propel the heated air into...

Page 612: ...oncerned example for windscreen only the windscreen air vents Switching OFF The heater unit is switched OFF by turning the temperature controller and the fan switch to 0 Ventilation operation For simp...

Page 613: ...8 3 MTU Tier4i Inducement Concept See also 2 MTU Tier4i Inducement Concept 615 8 Annex Manufacturer s documents ATF 130G 5 2146097 2014 09 613...

Page 614: ...8 Annex Manufacturer s documents 614 ATF 130G 5 2146097 2014 09...

Page 615: ...Application Letter EAI S MTU C I Agriculture 2011 001...

Page 616: ...Application Letter EAI S MTU C I Agriculture 2011 001...

Page 617: ...Application Letter EAI S MTU C I Agriculture 2011 001...

Page 618: ...Application Letter EAI S MTU C I Agriculture 2011 001...

Page 619: ...Application Letter EAI S MTU C I Agriculture 2011 001...

Page 620: ...Application Letter EAI S MTU C I Agriculture 2011 001...

Page 621: ...8 4 Dolly traveling operation See also 2 Dolly traveling operation 623 8 Annex Manufacturer s documents ATF 130G 5 2146097 2014 09 621...

Page 622: ...8 Annex Manufacturer s documents 622 ATF 130G 5 2146097 2014 09...

Page 623: ...ns on the chassis Coupling the dolly Only dollies which have been homologated for this specific application and approved by the vehicle manufacturer may be used The legal regulations in force in the c...

Page 624: ...padlock a screw or a similar device may be used Incorrect lever actuation may result in serious accidents Make sure that the ball valve are set to transport position 4 The levers of the ball valve mus...

Page 625: ...anufacturer s instructions Improper fastening may result in serious accidents Take all the measures described in the operating manual for superstructure operation refer also to item B 7 in the superst...

Page 626: ...from position normal operation 1 Fig 1 to position telescopic boom locked 2 Fig 2 Padlock the lever in this position Fig 1 Fig 2 Lock out the swing brake Remove the ball valve securing padlock Move l...

Page 627: ...NGER Risk of accidents 1 Should the pressure drop take place within less than one hour the system is defective Have the system repaired immediately The swing brake s releasing pressure is maintained d...

Page 628: ...Switching ON Unlock the rocker switch 1 dolly traveling operation by actuating the lock handle down and push the rocker switch down The lock handle automatically returns to its locking position The i...

Page 629: ...zzer Dolly malfunction sounds in the cab of the chassis 1 4 Resetting the vehicle to its former rig arrangement DANGER Crane operation with incorrectly positioned levers If crane operation is performe...

Page 630: ...Dolly traveling operation 8 8 ATF130G 5 2012 12 0770_US_FA046_G3_02_00_00_ab_FZ_029_FA036 doc Memo...

Page 631: ...8 5 Fall protection system See also 2 Fall protection system 633 8 Annex Manufacturer s documents ATF 130G 5 2146097 2014 09 631...

Page 632: ...8 Annex Manufacturer s documents 632 ATF 130G 5 2146097 2014 09...

Page 633: ...with the slide mounted this may result in damage to the slide and the winch rope If the slide remains attached to the rail during crane work the winch rope and the slide will be damaged 1 Before start...

Page 634: ...effect pull the lever 3 and keep it in this position Push the slide onto the rail as shown in the illus tration Engage the brake Release the lever 3 Insert pin 2 in rail and lock it using the spring...

Page 635: ...osition Swing the slide arm by 45 or 90 Release the lever 5 The slide arm is locked Turning the upper part of the arm Pull the lever 6 and keep it in this position Turn the upper part of the arm by 90...

Page 636: ...Fall protection system 4 4 ATF130G 5 2013 04 0895_US_FA046B_G6_00_00_00_FA036B doc Stow the slide Take off and stow the safety belt...

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