1G-20 Fuel System:
Fuel Pump Assembly Removal and Installation
S5JB0A1706019
WARNING
!
Before starting the following procedure, be
sure to observe “Precautions on Fuel System
Service: ” in order to reduce the risk or fire
and personal injury.
Removal
1) Remove fuel tank from vehicle Refer to “Fuel Tank
Removal and Installation: ”.
2) Disconnect fuel feed pipe (1) and fuel return pipe (3)
from fuel pump assembly (2) referring to “Fuel Hose
Disconnecting and Reconnecting: ”.
3) Disconnect fuel suction hose (2) referring to “Fuel
Hose Disconnecting and Reconnecting: ”.
4) Remove fuel pump assembly (1) from fuel tank.
Installation
CAUTION
!
When connecting joint, clean outside surface
of pipe where joint is to be inserted, push
joint into pipe till joint lock clicks and check
to ensure that pipes are connected securely,
or fuel leak may occur.
1) Clean mating surfaces of fuel pump assembly (1)
and fuel tank.
2) Put plate (2) on fuel pump assembly (1) by matching
the protrusion of fuel pump assembly (3) to plate
hole (4) as shown.
3) Install new gasket (2) and fuel pump assembly (1)
with plate (3) to fuel tank (4).
Tightening torque
Fuel pump assembly bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
4) Connect fuel feed pipe (1) (pipe joint) and fuel return
pipe (3) (pipe joint) to fuel pump assembly (2).
5) Install fuel tank to vehicle. Refer to “Fuel Tank
Removal and Installation: ”.
3
1
2
I5JB0A171024-01
2
1
I5JB0A170005-01
3
1
2
4
I5JB0A171025-01
3
1
2
(a)
4
I3RM0A170023-01
3
1
2
I5JB0A171024-01
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