1D-86 Engine Mechanical: For J20 Engine
3) Apply sealant “A” and “B” to specific area as shown
in figure.
“A”: Water tight sealant 99000–31250 (SUZUKI
Bond No.1207F)
“B”: Water tight sealant 99000–31140 (SUZUKI
Bond No.1207B)
Sealant amount for timing chain cover
“a”: 3 mm (0.12 in.)
“b”: 2 mm (0.08 in.)
“c”: 6 mm (0.24 in.)
“d”: 16 mm (0.63 in.)
“e”: 14 mm (0.55 in.)
“f”: 65 mm (2.56 in.)
“g”: 73 mm (2.87 in.)
“h”: 4 mm (0.16 in.)
4) Apply engine oil to oil seal lip, then install timing
chain cover (1). Tighten bolts and nut to specified
torque.
NOTE
Before installing timing chain cover, check
that pin is securely fitted.
Tightening torque
Timing chain cover bolt and nut (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
5) Install belt idler pulley (1). Tighten nut to specified
torque.
Tightening torque
Idler pulley nut (a): 42 N·m (4.2 kgf-m, 30.5 lb-ft)
6) Install belt tensioner (2). Tighten bolts to specified
torque.
Tightening torque
Generator belt tensioner bolt (b): 25 N·m (2.5
kgf-m, 18.5 lb-ft)
7) Install water pump pulley (3).
8) Install cylinder head cover referring to “Cylinder
Head Cover Removal and Installation: For J20
Engine”.
9) Install oil pan. Refer to “Oil Pan and Oil Pump
Strainer Removal and Installation: For J20 Engine in
Section 1E” for installation.
10) Install crankshaft pulley. To lock crankshaft pulley
(1), use special tool (camshaft pulley holder) as
shown in figure.
Special tool
(A): 09917–68221
2. Cylinder head
5. Rub into
3. Cylinder head gasket
6. Jig
4. Cylinder block
[C]: View C
I5JB0A142022-03
I2RH01140057-01
I2RH01140058-01
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