Suzuki Boulevard M50, Service Manual

Page: 114 / 454

3-68 ENGINE
SECONDARY DRIVEN BEVEL GEAR
• Install the secondary driven bevel gear bearing and the pin
1
.
NOTE:
* Align the hole
A
of the secondary driven bevel gear bearing
with the pin
1
.
* The stamped mark side of the bearing face rearward.
• Install the secondary driven bevel gear assembly, shim(s)
2
and O-ring
3
.
• Install the dowel pins and the oil jet
4
.

NOTE:
* Refer to the section 4 for shim selection.
* Apply grease to the O-ring.

99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
• Clean the mating surfaces of the crankcase and the second-
ary gear case.
• Apply SUZUKI BOND “1207B” to the mating surface of the
secondary gear case.

99000-31140: SUZUKI BOND ‘‘1207B”
NOTE:
* Make surfaces free from moisture, oil, dust and other foreign
materials.
* Spread on surfaces thinly to form an even layer, and assemble
the crankcases within few minutes.
* Take extreme care not to apply any BOND “1207B” to the oil
hole, oil groove and bearing.
* Apply to distorted surfaces as it forms a comparatively thick
film.
• Tighten the secondary gear case bolts to the specified torque.

Secondary gear case bolt
Initial: 15 N·m (1.5 kgf-m, 11.0 lb-ft)
Final : 22 N·m (2.2 kgf-m, 16.0 lb-ft)
NOTE:
* Fit the washer to the bolt
C
.
* Fit the clamp to the bolt
D
.
Use the new O-ring to prevent oil leakage.
SA
MP
LE