
SERVICING INFORMATION 10-1
10
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING .................................................................................10- 2
FI SYSTEM MALFUNCTION CODE AND DEFECTIVE CONDITION ..10- 2
ENGINE .................................................................................................10- 5
RADIATOR (COOLING SYSTEM) ........................................................10-10
CHASSIS ...............................................................................................10-11
SHAFT DRIVE .......................................................................................10-12
BRAKES................................................................................................10-12
ELECTRICAL ........................................................................................10-13
BATTERY ..............................................................................................10-14
WIRING HARNESS, CABLE AND HOSE ROUTING..................................10-15
WIRING HARNESS ROUTING .............................................................10-15
CABLE ROUTING .................................................................................10-18
THROTTLE BODY INSTALLATION .....................................................10-19
COOLING SYSTEM HOSE ROUTING..................................................10-20
FRONT BRAKE ROUTING ...................................................................10-21
SPEED SENSOR HARNESS ROUTING ..............................................10-22
FRONT TURN SIGNAL INSTALLATION..............................................10-22
FRONT TURN SIGNAL LEAD WIRE ROUTING ..................................10-23
MUFFLER & EXHAUST PIPE INSTALLATION ...................................10-23
HANDLEBAR BALANCER ...................................................................10-24
BATTERY PROTECTOR ......................................................................10-24
LUBRICATION POINTS........................................................................10-25
FUEL TANK INSTALLATION ...............................................................10-26
REAR COMBINATION LAMP INSTALLATION ...................................10-27
FRAME HEAD COVER CUSHION INSTALLATION ............................10-28
LEFT SIDE COVER CUSHION INSTALLATION..................................10-28
REAR FENDER CUSHION INSTALLATION ........................................10-29
LEFT SIDE COVER INSTALLATION ...................................................10-30
LID CUSHION INSTSALLATION..........................................................10-31
TAIL LAMP INSTALLATION ................................................................10-32
PAIR (AIR SUPPLY) SYSTEM DIAGRAM ..................................................10-33
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING .......................................10-34
SPECIAL TOOLS ........................................................................................10-35
TIGHTENING TORQUE ...............................................................................10-39
ENGINE .................................................................................................10-39
SECONDARY AND FINAL....................................................................10-40
FI SYSTEM AND INTAKE AIR SYSTEM..............................................10-40
COOLING SYSTEM ..............................................................................10-40
CHASSIS ...............................................................................................10-41
TIGHTENING TORQUE CHART...........................................................10-42
SERVICE DATA...........................................................................................10-43
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MP
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Summary of Contents for Boulevard M50
Page 1: ...VZ800 9 9 5 0 0 3 8 0 5 0 0 1 E...
Page 42: ...2 26 PERIODIC MAINTENANCE SAMPLE...
Page 413: ...SERVICING INFORMATION 10 25 LUBRICATION POINTS 5 3 mm 2 1 in SAMPLE...
Page 414: ...10 26 SERVICING INFORMATION FUEL TANK INSTALLATION 1 Cut after clamping 2 Frame Inside SAMPLE...
Page 418: ...10 30 SERVICING INFORMATION LEFT SIDE COVER INSTALLATION SAMPLE...
Page 453: ...Prepared by December 2004 Part No 99500 38050 01E Printed in Japan 456 SAMPLE...
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