Suzuki 1200 bandit, Service Manual

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Engine Mechanical: 1D-59
Oil Filter
• Turn the oil filter by hand until you feel that the oil filter
O-ring has contacted the oil filter mounting surface.
Then, tighten the oil filter two full turns (or to specified
torque) using the special tool.
NOTE
• Before installing the oil filter, apply a light
coat of engine oil onto its O-ring.
• To properly tighten the oil filter, use the
special tool. Never tighten the oil filter by
hand only.
Special tool
(A): 09915–40610 (Oil filter wrench)
Tightening torque
Oil filter: 20 N·m (2.0 kgf-m, 14.5 lb-ft)
Generator
• Apply a grease to the generator O-ring.
CAUTION
!
Replace the O-ring with a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the generator (1).
Tightening torque
Generator mounting bolt (a): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
Starter Motor
• Apply a grease to the starter motor O-ring.
CAUTION
!
Replace the O-ring with a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the starter motor with the bolts and tighten them
to the specified torque.
Tightening torque
Starter motor mounting bolt (a): 6 N·m (0.6 kgf-
m, 4.5 lb-ft)
• Apply a small quantity of THREAD LOCK “1342” to
the two bolts.
: Thread lock cement 99000–32050 (Thread
Lock Cement 1342 or equivalent)
Engine Top Side
• Reassemble the engine top side. Refer to “Engine Top
Side Assembly: ”.
Engine Remount
• Reinstall the engine assembly. Refer to “Engine
Assembly Installation: ”.
(A)
I649G1140327-01
1
(a)
(a)
I649G1140196-02
2
(a)
I649G1140328-01