Front Suspension: 2B-2
Front Fork Removal and Installation
B649G12206002
Removal
1) Remove the front wheel assembly. Refer to “Front
Wheel Assembly Removal and Installation: in
Section 2D”.
CAUTION
!
• Make sure that the motorcycle is
supported securely.
• Do not operate the front brake lever with
the front wheel removed.
2) Disconnect the brake hose clamp (1) from the front
fender.
3) Remove the brake hose clamp bolt (2).
4) Remove the front fender by removing the bolts (3),
left and right.
5) Loose the front fork upper clamp bolt (4).
NOTE
Slightly loosen the front fork cap bolt (5) to
facilitate later disassembly.
6) Loosen the front fork lower clamp bolts (6) and
remove the front fork.
NOTE
Hold the front fork by the hand to prevent
sliding out of the steering stem.
Installation
1) Set the front fork to the front fork lower bracket
temporarily by tightening the lower clamp bolts.
2) Tighten the front fork cap bolt (1) to the specified
torque with the special tool.
Tightening torque
Front fork cap bolt (a): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
3) Loosen the lower clamp bolts and set the top end of
the inner tube to the upper surface of the steering
stem upper bracket.
1
2
3
I649G1220001-01
4
5
I649G1220002-01
6
I649G1220003-01
I649G1220004-01
(a)
1,
I649G1220005-02
Summary of Contents for 1200 bandit
Page 1: ...9 9 5 0 0 3 9 2 8 0 0 1 E GSF1200 GSF1200S ...
Page 4: ......
Page 89: ...Engine Mechanical 1D 21 B I649G1140073 02 C I649G1140074 02 24th pin 1st pin I649G1140075 03 ...
Page 288: ...2D 20 Wheels and Tires ...
Page 446: ...Prepared by December 2005 Part No 99500 39280 01E Printed in Japan 448 ...
Page 447: ...Printed in Japan K6 ...