Suzuki 1200 bandit, Service Manual

Page: 213 / 447

Starting System: 1I-9
Starter Relay Removal and Installation
B649G11906014
Refer to “Electrical Components Location: in Section
0A”.
Removal
1) Remove the seat. Refer to “Exterior Parts Removal
and Installation: in Section 9D”.
2) Disconnect the battery (–) lead wire from the battery.
3) Disconnect the starter relay coupler (1) and remove
the starter relay cover (2).
4) Disconnect the starter motor lead wire (3), battery (+)
lead wire (4).
5) Remove the starter relay (5).
Installation
Install the starter relay in the reverse order of removal.
Starter Relay Inspection
B649G11906015
Inspect the starter relay in the following procedures:
1) Remove the starter relay. Refer to “Starter Relay
Removal and Installation: ”.
2) Apply 12 V to “A” and “B” terminals and check for
continuity between the positive and negative
terminals using the multi-circuit tester. If the starter
relay clicks and continuity is found, the relay is ok.
CAUTION
!
Do not apply battery voltage to the starter
relay for five seconds and more, since the
relay coil may overheat and get damaged.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity test (
)
1
2
I649G1190019-02
3
4
5
I649G1190020-02
“A” “B”
(A)
I649G1190021-03
“A”
“B”
- +
To battery To starter motor
I649G1190022-01