Suzuki 1200 bandit, Service Manual

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1D-10 Engine Mechanical:
• Install the oil cooler/oil cooler hoses. Refer to “Oil Cooler / Oil Cooler Hose Removal and Installation: in Section
1F”.
• Install the exhaust pipe/muffler. Refer to “Exhaust Pipe / Muffler Removal and Installation: in Section 1K”.
• Install a new lock washer (8) and apply THREAD LOCK SUPER “1303” to the threads of the driveshaft.
: Thread lock cement 99000–32030 (Thread Lock Cement Super 1303 or equivalent)
• Tighten the engine sprocket nut (9) to the specified torque and bend up the lock washer (8).
Tightening torque
Engine sprocket nut (g): 115 N·m (11.5 kgf-m, 83.0 lb-ft)
• Apply a small quantity of THREAD LOCK SUPER “1303” to the speed sensor rotor bolt (10).
: Thread lock cement 99000–32030 (Thread Lock Cement Super 1303 or equivalent)
• Tighten the speed sensor rotor bolt (10) to the specified torque.
Tightening torque
Speed sensor rotor bolt (h): 20 N·m (2.0 kgf-m, 14.5 lb-ft)
• Before installing the engine sprocket cover, apply a small quantity of SUZUKI SUPER GREASE “A” to the push rod.
: Grease 99000–25010 (SUZUKI SUPER GREASE A or equivalent)
• Install the spark plug caps onto the spark plugs. Make sure that each spark plug cap is installed in the correct
location. The number on each spark plug cord refers to the appropriate cylinder.
4. Engine mounting bolt (Center) “e”: 37 mm (1.5 in) : 55 N
⋅
m (5.5 kgf-m, 40.0 lb-ft)
5. Frame down tube bolt “f”: 30 mm (1.2 in) : 50 N
⋅
m (5.0 kgf-m, 36.0 lb-ft)
6. Engine mounting joint bolt “g”: 50 mm (2.0 in) : 70 N
⋅
m (7.0 kgf-m, 50.5 lb-ft)
7. Spacer “h”: 28 mm (1.1 in) : 23 N
⋅
m (2.3 kgf-m, 16.5 lb-ft)
“a”: 180 mm (7.1 in) “i”: 27 mm (1.1 in) : Apply a small quantity of the thread lock to thread part.
8
9
(g)
(h)
10
I649G1140025-03
#1
#3
#4
#2
I649G1140026-02