Suzuki 1200 bandit, Service Manual

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1D-32 Engine Mechanical:
6) Install the valve spring retainer, press down the
springs using the valve lifter and then install the
cotter halves on to the stem end. Then, release the
valve lifter to allow the cotter (5) to wedge between
the retainer and the valve stem. Be sure that the
rounded lip “E” of the cotter fits snugly into the
groove “F” in the stem end.
CAUTION
!
Be sure to install all of the parts in their
original positions.
Special tool
(A): 09916–14510 (Valve spring
compressor)
(B): 09916–14910 (Valve lifter attachment)
(C): 09916–84511 (Tweezers)
7) Apply engine oil to the rocker arm shaft sufficiently.
8) Install the rocker arms (6), springs (7) and rocker
arm shaft.
9) Tighten the rocker arm shaft set bolt (8) and cylinder
head plug (9) to the specified torque.
Tightening torque
Rocker arm shaft set bolt (a): 9 N·m (0.9 kgf-m,
6.5 lb-ft)
Cylinder head plug (b): 28 N·m (2.8 kgf-m, 20.0
lb-ft)
10) Apply SUZUKI SUPER GREASE “A” to the O-ring of
the intake pipe.
CAUTION
!
Use new O-rings to prevent the joints from
sucking air.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
5
“E”
“F”
I649G1140224-01
(A)
(B)
(C)
I649G1140225-02
6
7
I649G1140226-02
(a)
8,
(b)
9,
I649G1140227-02
I649G1140228-01