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(© Oct, 2007)

Air Technology Systems, Inc.

Compact CW Series Installation, Operation & Maintenance Manual

STRUCTURE

R-VALUE

Ceiling

R-38

Wall

R-21

Floor

R-19

Door

R-5

2-1

2.0

INSTALLATION

2.1

Receiving the Equipment

Your 

Compact CW precision A/C system has been

tested and inspected prior to shipment. To ensure that
your equipment has been received in excellent condi-
tion, make a visual inspection of the equipment
immediately upon delivery. Carefully remove the
shipping container and all protective packaging. Open
the access doors and thoroughly inspect the unit
interior for any signs of transit-incurred damage. If
there is shipping damage, it must be noted on the
freight carrier's delivery forms 

BEFORE

 signing for the

equipment. Any freight claims 

MUST

 be done through

the freight carrier. SATS ships all equipment FOB.
SATS can assist in the claim filing process with the
freight carrier. Should any damage be present, notify
the SATS Product Support Group prior to attempting
any repairs. Refer to section five of this manual for
instructions.

A Data Package has been sent with your unit. It
contains this manual, a supplemental microprocessor
controller manual, system drawings, applicable
MSDS’s, other component manuals, warranty registra-
tion and other applicable instructions based on the
configuration and options of your unit. The data
package has been placed in your unit in a clear plastic
bag. These documents need to be retained with the
unit for future reference.

NOTE

Items that have been shipped loose, such as
controllers, temperature/humidity sensors, wa-
ter detectors, etc., are shipped inside the air
conditioner, unless specified otherwise by the
customer. The filter box or plenum box assem-
bly (if applicable) is shipped separately. Unpack
and store these items in a safe place unless
you are using them immediately.

2.2

Site Preparation

Compact CW systems are designed with easy service
access in mind. Component access panels are
located on the front of the equipment. The number of
panels may vary depending on size and configuration
of the unit. Each unit has one front hinged panel for
accessing the electrical box. In order to have full
service access, no permanent obstructions can be
placed in front of the unit. See Figure 4 for the mini-
mum recommended clearance in front of the unit.

NOTE

Working clearance requirements need to be es-
tablished prior to mounting the unit. Refer to lo-
cal and national electrical codes.

To minimize the effects of the environment surrounding
the conditioned space, certain steps must be taken.
This is especially true for critical/precision room
preparation (computer rooms/labs) requiring close
tolerance control of temperature and humidity. The
conditioned space should be well insulated and
include a vapor barrier. The installer should ensure that
the proper insulation rating is used based on the
design of the space, which was the basis for the
system selected. The following chart is a recom-
mended minimum R-value (thermal resistance) to
ensure optimum equipment operation.

The vapor barrier is the single most important require-
ment for maintaining environmental control in the
conditioned space. The vapor barrier in the ceiling and

40.0"

(MINIMUM FRONT

CLEARANCE)

SEE NOTE

NOTE: FOR UPFLOW UNITS, ALLOW SPACE ON 
SIDES TO PERMIT ENTRANCE OF PIPING AND WIRING.

SEE NOTE

SERVICE
DISCONNECT SWITCH

Figure 4- Recommended Installation Clearance

Summary of Contents for Compact CW Series

Page 1: ...Oct 2007 Compact CW Series Installation Operation Maintenance Manual Air Technology Systems Inc...

Page 2: ...uage for use by anyone other than the owner of the equipment for which this manual is written without the prior written consent of Stulz Air Technology Systems Inc SATS This document contains confiden...

Page 3: ...umidity Sensor 2 5 2 6 6 Remote Water Detector 2 6 2 7 Piping Connections 2 6 2 7 1 Chilled Water Hot Water 2 6 2 7 2 Condensate Drain 2 7 2 7 2 1 Gravity Drain 2 7 TABLE OF CONTENTS 2 7 2 2 Condensat...

Page 4: ...Installation Downflow 2 2 Figure 7 Downflow Configuration TypicalAir Patterns 2 3 Figure 8 Upflow Configuration Typical Air Patterns Top Discharge 2 4 Figure 9 Upflow Configuration TypicalAir Patterns...

Page 5: ...il at a rate that varies proportionally to the amount of cooling required to meet the user selectable tempera ture setpoint Heat from the surrounding air is trans ferred through the finned tubing of t...

Page 6: ...nc s warranty does not cover failures caused by improper installation abuse misuse misapplication improper or lack of maintenance negligence accident normaldeterioration includingwearandtear ortheuseo...

Page 7: ...le of supporting the unit When working on electrical equipment remove all jewelry watches rings etc Always disconnect the main power supply to the equipment at the main power disconnect switch before...

Page 8: ...pply air as required to offset the sensible cooling of the system during the dehumidification cycle and for the automatic heating mode As a standard electric resis tance heating elements are factory i...

Page 9: ...ller when a smoke alarm condition exists 1 6 3 Firestat Optionally mounted in the return air stream a fire detector senses high retun air temperature and signals the controller when a fire alarm condi...

Page 10: ...d inside the air conditioner unless specified otherwise by the customer The filter box or plenum box assem bly if applicable is shipped separately Unpack and store these items in a safe place unless y...

Page 11: ...ocated inside or outside the conditioned space but are designed to supply air to only one room The Compact CW systems are front accessible which allows the units to be placed in a corner or between ca...

Page 12: ...as possible The return inlet is provided with a turned in flange on top of the unit for connection of the ductwork Refer to the installation drawing provided with the unit The connection of ductwork...

Page 13: ...TLET RETURN AIR INLET Figure 8 Upflow Configuration Typical Air Patterns Top Discharge SUPPLY AIR OUTLET RETURN AIR INLET FRONT FREE RETURN REAR DUCTED RETURN Figure 9 Upflow Configuration Typical Air...

Page 14: ...nsate pump may be provided for automatically eliminating condensate and humidifier flush water from the drain pan The conden sate pump is typically installed by the factory inside the A C unit If an o...

Page 15: ...educed by the controller The user may also enter a gradient factor for humidity control Formula Newsetpoint oldsetpoint gradient startvalue actual value Example temperature 70 5 70 0 5 61 60 Example h...

Page 16: ...freezing temperatures The diameter of the drain line should be the full size of the connection NOTE Pour some water into the condensate drain pan s prior to start up This fills the trap and prevents...

Page 17: ...tions are required WARNING Verify power is turned off before making connec tions to the equipment NOTE All wiring must conform to local and national elec trical code requirements Use of copper conduc...

Page 18: ...local and national electrical code requirements 2 7 3 1 Remote Temperature Humidity Sensor The remote temperature humidity sensor requires a three conductor shielded cable with the shield terminated a...

Page 19: ...motor see Figure 14 is supplied with an adjustable sheave pulley to change blower speed and an adjustable base for belt tensioning Use the following procedure to change the blower speed 1 Turn the A...

Page 20: ...cylinder is warm to verify if the humidifier is operational In all cases 1 to 6 hours might be required to see a desired level or rise in humidity in the conditioned space Once room conditions have b...

Page 21: ...ing components as automatic con trols may start them unexpectedly 4 1 1 Compact CW Precision A C Unit 4 1 1 1 Filter The filter is usually the most neglected item in an air conditioning system To main...

Page 22: ...A change cylinder light on the humidifier cabinet will illuminate red when the cylinder requires replacement NOTE The red light may illuminate during initial start up but it doesn t necessarily mean...

Page 23: ...Low hot water flow Check hot water flow at supply source Inoperable Inspect piping for leaks or obstructions b Low hot water supply temperature Check hot water supply c Temperature setpoint too low In...

Page 24: ...ing the Auto On Off Drain switch to the Drain position 4 4 3 When drained push the Auto On Off Drain switch to the Off position 4 Turn off power at the main power disconnect switch 5 The power wires t...

Page 25: ...ges If you do not have established credit with SATS you must provide a freight carrier account number A written or faxed purchase order is required on warranty parts and must be received prior to 12 0...

Page 26: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual NOTES...

Page 27: ...ith water 8 Water supply line connected to humidifier if required 9 Safety pan installed under ceiling mounted equipment if required 10 Filter box installed if required 11 Filter s installed if requir...

Page 28: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

Page 29: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 30: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

Page 31: ...OB Freight on Board HACR Heating Air Conditioning Refrigeration HP Horse Power Hz Hertz IAQ IndoorAir Quality in w g Inches of Water Gauge KVA Kilo Volt Amps kW Kilowatt MAX CKT BKR Maximum Circuit Br...

Page 32: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

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