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(© Oct, 2007)

Air Technology Systems, Inc.

Compact CW Series Installation, Operation & Maintenance Manual

2.6 Optional Equipment (Field Installed)

NOTE

Do not mount any optional equipment on the
unit access doors.

2.6.1 Floor Stand

Install the floor stand directly on the sub-floor, ensuring
the side with the "FRONT" label is facing the same
direction as the front of the precision A/C unit (see
Figure 10). Refer to the floor stand assembly drawing for
the dimensions required to cut the raised floor. The
optional floor stand is designed with adjustable feet on
all the legs, allowing for leveling and and overall height
adjustment. Refer to the floor stand assembly drawing
for minimum and maximum height adjustability of your
floor stand. To adjust the height, first loosen the middle
nuts on each leg. Next, turn the top hex nuts to raise or
lower the floor stand. Once the floor stand is level and
even with the raised floor, lock all feet in place by
tightening the middle hex nuts against the top hex nuts.

2.6.2 Plenum Box Assembly

The plenum box assembly is shipped loose. To install
the 2 or 3-way optional plenum box, place the assembly
on top of the unit (see Figure 5). Remove the front grille
for access to attach the plenum with the supplied self-
tapping screws. Holes are pre-drilled in the unit and the
plenum box assembly.

2.6.3 Remote Display

As an option, a factory supplied control panel may be
remote mounted. For mounting and wiring instructions,

2-5

refer to the system drawings and the supplemental
manual sent in the data package with your unit.

2.6.4 Condensate Pump

An optional, factory installed condensate pump may be
provided for automatically eliminating condensate and
humidifier flush water from the drain pan. The conden-
sate pump is typically installed by the factory inside
the A/C unit. If an optional, field installed condensate
pump is selected, it should be located as near as
possible to the air conditioning system. The pump
should be positioned so the inlet hole in the pump is
below the drain pan inside the A/C unit. The pump
includes a mounting bracket with two holes to secure
it in place. Ensure that the pump is level for proper
operation.

2.6.5 Remote Temperature/Humidity Sensor

The remote (T/H) sensor must be located so that it will
properly sense the temperature/humidity conditions to
be controlled. Depending on the type of control desired
(see Section 2.6.5.1), the sensor(s) may be factory
mounted and/or shipped loose for field installation.

The T/H sensor should not be mounted near a door-
way, near or above any heat producing equipment or in
an area where it would be exposed to direct sunlight.
Follow the steps below to mount the sensor.

Temperature/Humidity Sensor

1.

Using a flat head screwdriver, remove the cover
plate from the base.

2.

Place the base temporarily over the wire hole
opening in the wall. Level the base and mark the
mounting hole locations through the two slots.

3.

Drill the mounting holes and insert the wall
anchors provided.

4.

Run the wires coming out of the wall through the
hole in the base, then secure the base with the
screws provided.

5.

Make the wiring connections. For wiring details,
see Section 2.8 (Utility Connections) and refer to
the wiring diagram supplied with your unit.

6.

Replace the unit cover plate on the base.

COVER

SCREW

Figure 10- Optional Floor Stand Installation

THREADED ROD

MIDDLE HEX NUT

TOP HEX NUT

ISOLATION PAD

FLOOR STAND LEG

"FRONT" LABEL

Summary of Contents for Compact CW Series

Page 1: ...Oct 2007 Compact CW Series Installation Operation Maintenance Manual Air Technology Systems Inc...

Page 2: ...uage for use by anyone other than the owner of the equipment for which this manual is written without the prior written consent of Stulz Air Technology Systems Inc SATS This document contains confiden...

Page 3: ...umidity Sensor 2 5 2 6 6 Remote Water Detector 2 6 2 7 Piping Connections 2 6 2 7 1 Chilled Water Hot Water 2 6 2 7 2 Condensate Drain 2 7 2 7 2 1 Gravity Drain 2 7 TABLE OF CONTENTS 2 7 2 2 Condensat...

Page 4: ...Installation Downflow 2 2 Figure 7 Downflow Configuration TypicalAir Patterns 2 3 Figure 8 Upflow Configuration Typical Air Patterns Top Discharge 2 4 Figure 9 Upflow Configuration TypicalAir Patterns...

Page 5: ...il at a rate that varies proportionally to the amount of cooling required to meet the user selectable tempera ture setpoint Heat from the surrounding air is trans ferred through the finned tubing of t...

Page 6: ...nc s warranty does not cover failures caused by improper installation abuse misuse misapplication improper or lack of maintenance negligence accident normaldeterioration includingwearandtear ortheuseo...

Page 7: ...le of supporting the unit When working on electrical equipment remove all jewelry watches rings etc Always disconnect the main power supply to the equipment at the main power disconnect switch before...

Page 8: ...pply air as required to offset the sensible cooling of the system during the dehumidification cycle and for the automatic heating mode As a standard electric resis tance heating elements are factory i...

Page 9: ...ller when a smoke alarm condition exists 1 6 3 Firestat Optionally mounted in the return air stream a fire detector senses high retun air temperature and signals the controller when a fire alarm condi...

Page 10: ...d inside the air conditioner unless specified otherwise by the customer The filter box or plenum box assem bly if applicable is shipped separately Unpack and store these items in a safe place unless y...

Page 11: ...ocated inside or outside the conditioned space but are designed to supply air to only one room The Compact CW systems are front accessible which allows the units to be placed in a corner or between ca...

Page 12: ...as possible The return inlet is provided with a turned in flange on top of the unit for connection of the ductwork Refer to the installation drawing provided with the unit The connection of ductwork...

Page 13: ...TLET RETURN AIR INLET Figure 8 Upflow Configuration Typical Air Patterns Top Discharge SUPPLY AIR OUTLET RETURN AIR INLET FRONT FREE RETURN REAR DUCTED RETURN Figure 9 Upflow Configuration Typical Air...

Page 14: ...nsate pump may be provided for automatically eliminating condensate and humidifier flush water from the drain pan The conden sate pump is typically installed by the factory inside the A C unit If an o...

Page 15: ...educed by the controller The user may also enter a gradient factor for humidity control Formula Newsetpoint oldsetpoint gradient startvalue actual value Example temperature 70 5 70 0 5 61 60 Example h...

Page 16: ...freezing temperatures The diameter of the drain line should be the full size of the connection NOTE Pour some water into the condensate drain pan s prior to start up This fills the trap and prevents...

Page 17: ...tions are required WARNING Verify power is turned off before making connec tions to the equipment NOTE All wiring must conform to local and national elec trical code requirements Use of copper conduc...

Page 18: ...local and national electrical code requirements 2 7 3 1 Remote Temperature Humidity Sensor The remote temperature humidity sensor requires a three conductor shielded cable with the shield terminated a...

Page 19: ...motor see Figure 14 is supplied with an adjustable sheave pulley to change blower speed and an adjustable base for belt tensioning Use the following procedure to change the blower speed 1 Turn the A...

Page 20: ...cylinder is warm to verify if the humidifier is operational In all cases 1 to 6 hours might be required to see a desired level or rise in humidity in the conditioned space Once room conditions have b...

Page 21: ...ing components as automatic con trols may start them unexpectedly 4 1 1 Compact CW Precision A C Unit 4 1 1 1 Filter The filter is usually the most neglected item in an air conditioning system To main...

Page 22: ...A change cylinder light on the humidifier cabinet will illuminate red when the cylinder requires replacement NOTE The red light may illuminate during initial start up but it doesn t necessarily mean...

Page 23: ...Low hot water flow Check hot water flow at supply source Inoperable Inspect piping for leaks or obstructions b Low hot water supply temperature Check hot water supply c Temperature setpoint too low In...

Page 24: ...ing the Auto On Off Drain switch to the Drain position 4 4 3 When drained push the Auto On Off Drain switch to the Off position 4 Turn off power at the main power disconnect switch 5 The power wires t...

Page 25: ...ges If you do not have established credit with SATS you must provide a freight carrier account number A written or faxed purchase order is required on warranty parts and must be received prior to 12 0...

Page 26: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual NOTES...

Page 27: ...ith water 8 Water supply line connected to humidifier if required 9 Safety pan installed under ceiling mounted equipment if required 10 Filter box installed if required 11 Filter s installed if requir...

Page 28: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

Page 29: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 30: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

Page 31: ...OB Freight on Board HACR Heating Air Conditioning Refrigeration HP Horse Power Hz Hertz IAQ IndoorAir Quality in w g Inches of Water Gauge KVA Kilo Volt Amps kW Kilowatt MAX CKT BKR Maximum Circuit Br...

Page 32: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

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