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(© Oct, 2007)

Compact CW Series Installation, Operation & Maintenance Manual

Air Technology Systems, Inc.

2-10

Figure 14- Blower Assembly

MOTOR 
BASE

MOTOR

TENSION ROD
ADJUSTMENT

BLOWER

LOCK DOWN
PLATE

ADJUSTABLE 
SHEAVE

JAM NUT

BASE LOCKING
BOLT

2.9

System Settings and Adjustments

2.9.1

Chilled Water Circuit

In a chilled water A/C unit, cooling is maintained by
flowing chilled water through a cooling coil. A water
valve proportionally opens to increase fluid flow as the
temperature rises (or closes as the temperature falls).
If the unit is turned off, the valve will return to the
closed position, shutting off flow through the coil.
Chilled Water control valves are available in 2-way or 3-
way configurations. Refer to the piping drawing
supplied with your unit to determine which type valve is
provided.

Location and size of chilled water valves differs with
the size of the A/C unit. The chilled water valves are
factory set for the correct operation and should not
require field adjustment.

2.9.2  Humidifier Adjustment

The humidifier has a capacity adjustment potentiom-
eter on the humidifier control circuit board. The capac-
ity potentiometer may need to be field adjusted if the
humidifier is not supplying enough capacity for current
room conditions.

It is recommended that if the humidifier capacity
potentiometer requires adjustment, the adjustment is
made in small increments and verified. Refer to the
humidifier manual sent with your unit for the capacity
potentiometer location.

CAUTION

 

Adjusting the capacity potentiometer too high may
result in formation of condensation within the system.

2.9.3

Blower

The blower motor (see Figure 14) is supplied with an
adjustable sheave (pulley), to change blower speed, and
an adjustable base for belt tensioning. Use the following
procedure to change the blower speed.

1.

Turn the A/C system off.

2.

Turn off all power to unit at the main power discon-
nect switch; use lock-out tag-out procedure.

3.

Remove the blower belt(s).

4.

Loosen the set screw in the side of the motor
sheave with an allen wrench.

5.

Remove the sheave key.

6.

Adjust blower speed by closing the sheave one half

turn to increase speed or opening the sheave one
half turn to decrease speed.

7.

Replace the sheave key and tighten set screw.

8.

Proper belt tension is achieved when the belt has a
deflection of ¾ inch per foot of span between the
blower and motor pulleys, with firm pressure
placed mid-span on the blower belt. To adjust
blower belt tension, loosen the locking bolt on the
side of the motor base. Turn the jam nut away from
the lockdown plate. Rotate the tension rod to move
the motor on it’s base to increase or decrease belt
tension. Re-tighten the jam nut and tighten the
locking bolt on the motor base.

CAUTION 

If the belt tension is too tight, it will cause premature
blower and/or motor bearing failure. If the belt is too
loose, the belt will slip and cause belt squeals and
eventual belt failure.

9.

Restore power to system.

10. Check the current draw on the blower motor to

make sure it does not exceed the nameplate
rating of the motor.

11. If current draw exceeds nameplate rating of motor,

repeat steps 1 through 9 to decrease the blower
speed. If the motor pulls too much current, slow
the blower down by opening the adjustable sheave
one half turn at a time, until the motor current is at
or below the nameplate FLA.

12. Check the motor overload on the blower starter to

confirm its setting is correct for the FLA of the motor.

Summary of Contents for Compact CW Series

Page 1: ...Oct 2007 Compact CW Series Installation Operation Maintenance Manual Air Technology Systems Inc...

Page 2: ...uage for use by anyone other than the owner of the equipment for which this manual is written without the prior written consent of Stulz Air Technology Systems Inc SATS This document contains confiden...

Page 3: ...umidity Sensor 2 5 2 6 6 Remote Water Detector 2 6 2 7 Piping Connections 2 6 2 7 1 Chilled Water Hot Water 2 6 2 7 2 Condensate Drain 2 7 2 7 2 1 Gravity Drain 2 7 TABLE OF CONTENTS 2 7 2 2 Condensat...

Page 4: ...Installation Downflow 2 2 Figure 7 Downflow Configuration TypicalAir Patterns 2 3 Figure 8 Upflow Configuration Typical Air Patterns Top Discharge 2 4 Figure 9 Upflow Configuration TypicalAir Patterns...

Page 5: ...il at a rate that varies proportionally to the amount of cooling required to meet the user selectable tempera ture setpoint Heat from the surrounding air is trans ferred through the finned tubing of t...

Page 6: ...nc s warranty does not cover failures caused by improper installation abuse misuse misapplication improper or lack of maintenance negligence accident normaldeterioration includingwearandtear ortheuseo...

Page 7: ...le of supporting the unit When working on electrical equipment remove all jewelry watches rings etc Always disconnect the main power supply to the equipment at the main power disconnect switch before...

Page 8: ...pply air as required to offset the sensible cooling of the system during the dehumidification cycle and for the automatic heating mode As a standard electric resis tance heating elements are factory i...

Page 9: ...ller when a smoke alarm condition exists 1 6 3 Firestat Optionally mounted in the return air stream a fire detector senses high retun air temperature and signals the controller when a fire alarm condi...

Page 10: ...d inside the air conditioner unless specified otherwise by the customer The filter box or plenum box assem bly if applicable is shipped separately Unpack and store these items in a safe place unless y...

Page 11: ...ocated inside or outside the conditioned space but are designed to supply air to only one room The Compact CW systems are front accessible which allows the units to be placed in a corner or between ca...

Page 12: ...as possible The return inlet is provided with a turned in flange on top of the unit for connection of the ductwork Refer to the installation drawing provided with the unit The connection of ductwork...

Page 13: ...TLET RETURN AIR INLET Figure 8 Upflow Configuration Typical Air Patterns Top Discharge SUPPLY AIR OUTLET RETURN AIR INLET FRONT FREE RETURN REAR DUCTED RETURN Figure 9 Upflow Configuration Typical Air...

Page 14: ...nsate pump may be provided for automatically eliminating condensate and humidifier flush water from the drain pan The conden sate pump is typically installed by the factory inside the A C unit If an o...

Page 15: ...educed by the controller The user may also enter a gradient factor for humidity control Formula Newsetpoint oldsetpoint gradient startvalue actual value Example temperature 70 5 70 0 5 61 60 Example h...

Page 16: ...freezing temperatures The diameter of the drain line should be the full size of the connection NOTE Pour some water into the condensate drain pan s prior to start up This fills the trap and prevents...

Page 17: ...tions are required WARNING Verify power is turned off before making connec tions to the equipment NOTE All wiring must conform to local and national elec trical code requirements Use of copper conduc...

Page 18: ...local and national electrical code requirements 2 7 3 1 Remote Temperature Humidity Sensor The remote temperature humidity sensor requires a three conductor shielded cable with the shield terminated a...

Page 19: ...motor see Figure 14 is supplied with an adjustable sheave pulley to change blower speed and an adjustable base for belt tensioning Use the following procedure to change the blower speed 1 Turn the A...

Page 20: ...cylinder is warm to verify if the humidifier is operational In all cases 1 to 6 hours might be required to see a desired level or rise in humidity in the conditioned space Once room conditions have b...

Page 21: ...ing components as automatic con trols may start them unexpectedly 4 1 1 Compact CW Precision A C Unit 4 1 1 1 Filter The filter is usually the most neglected item in an air conditioning system To main...

Page 22: ...A change cylinder light on the humidifier cabinet will illuminate red when the cylinder requires replacement NOTE The red light may illuminate during initial start up but it doesn t necessarily mean...

Page 23: ...Low hot water flow Check hot water flow at supply source Inoperable Inspect piping for leaks or obstructions b Low hot water supply temperature Check hot water supply c Temperature setpoint too low In...

Page 24: ...ing the Auto On Off Drain switch to the Drain position 4 4 3 When drained push the Auto On Off Drain switch to the Off position 4 Turn off power at the main power disconnect switch 5 The power wires t...

Page 25: ...ges If you do not have established credit with SATS you must provide a freight carrier account number A written or faxed purchase order is required on warranty parts and must be received prior to 12 0...

Page 26: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual NOTES...

Page 27: ...ith water 8 Water supply line connected to humidifier if required 9 Safety pan installed under ceiling mounted equipment if required 10 Filter box installed if required 11 Filter s installed if requir...

Page 28: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

Page 29: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 30: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

Page 31: ...OB Freight on Board HACR Heating Air Conditioning Refrigeration HP Horse Power Hz Hertz IAQ IndoorAir Quality in w g Inches of Water Gauge KVA Kilo Volt Amps kW Kilowatt MAX CKT BKR Maximum Circuit Br...

Page 32: ...Oct 2007 Air Technology Systems Inc Compact CW Series Installation Operation Maintenance Manual...

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