Stone XD836Y Operators & Service Manual Download Page 58

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8.2 Torque Charts

SAE GRADE 5

Coarse Thread, Zinc-Plated

SAE GRADE 8

Coarse Thread, Zinc-Plated

SIZE

TORQUE

SIZE

TORQUE

ft. lbs.

1/4 - 20 (.250)

5/16 - 18 (.3125)

3/8 - 16 (.375)

7/16 - 14 (.4375)

1/2 - 13 (.500)

108

9/16 - 12 (.5625)

111

9/16 - 12 (.5625)

115

156

5/8 - 11 (.625)

112

152

5/8 - 11 (.625)

159

215

3/4 - 10 (.750)

200

271

3/4 - 10 (.750)

282

382

7/8 - 9 (.875)

322

436.5

7/8 - 9 (.875)

454

615

1 - 8 (1.000)

483

655

1 - 8 (1.000)

682

925

SAE GRADE 5

Fine Thread, Zinc-Plated

SAE GRADE 8

Fine Thread, Zinc-Plated

SIZE

TORQUE

SIZE

TORQUE

ft. lbs.

1/4 - 28 (.250)

5/16 - 24 (.3125)

3/8 - 24 (.375)

7/16 - 20 (.4375)

1/2 - 20 (.500)

122

9/16 - 18 (.5625)

123

9/16 - 18 (.5625)

129

175

5/8 - 18 (.625)

128

173

5/8 - 18 (.625)

180

244

3/4 - 16 (.750)

223

302

3/4 - 16 (.750)

315

427

7/8 - 14 (.875)

355

481

7/8 - 9 (.875)

501

679

1 - 12 (1.000)

529

717

1 - 12 (1.000)

746

1011

1 -14 (1.000)

541

733

1 -14 (1.000)

764

1036

t-chrt_i.doc

Summary of Contents for XD836Y

Page 1: ...SERVICE MANUAL MODEL XN650R XN650ROI XT728R XT728ROI XM832R XM832ROI XJ834HG XD836Y STOMPER 2 Cycle Oil Injected and Pre Mix 4 Cycle and Diesel REVISION F 5 02 P N 56318 A100 employee ownedAmerican manufacturer ...

Page 2: ......

Page 3: ...ners 17 3 3 4 Fuel Mixture 17 18 3 3 5 Oil Pipe Replacement 18 3 3 6 Lubrication 18 3 3 7 Air Cleaner 19 3 4 To Start Machine 19 3 5 To Stop Machine 19 3 6 Operation of Machine 19 3 7 Throttle Control CableAdjustment 20 3 8 Setting High RPM 20 3 9 Throttle Handle Adjustment 20 3 10 Idle Setting 20 3 11 Storing Stompers 21 SECTION4 OPERATIONS ROUTINEMAINTENANCE DIESELSTOMPER 23 33 4 1 Specification...

Page 4: ...ANCE 2 CYCLEPRE MIXSTOMPER 35 41 5 1 Specifications 36 5 2 Operating Principle 37 5 3 Pre Operation Checks 37 5 3 1 Spark Plug 37 5 3 2 Starter Screen 37 5 3 3 Fasteners 37 5 3 4 Fuel Mixture 37 38 5 3 5 Oil Pipe Replacement 38 5 3 6 Lubrication 38 5 3 7 Air Cleaner 38 5 4 To Start Machine 39 5 5 To Stop Machine 39 5 6 Operation of Machine 39 5 7 Throttle Control CableAdjustment 40 5 8 Setting Hig...

Page 5: ...jected and Pre Mix 60 61 8 4 Gearcase for XT Oil Injected and Pre Mix 62 63 8 5 Gearcase for XM Oil Injected and Pre Mix 64 65 8 6 Gearcase XD Diesel 66 67 8 7 Gearcase XJ 4 Cycle 68 69 8 8 Lower Unit for XN Oil Injected and Pre Mix 70 71 8 9 Lower Unit for XT Oil Injected and Pre Mix 72 73 8 10 Lower Unit for XM Oil Injected and Pre Mix 74 75 8 11 Lower Unit for XD Diesel and XJ 4 Cycle 76 77 8 1...

Page 6: ...n improper manner and for other than the intended purpose Operating errors improper maintenance and the use of incorrect operating materials are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Construction Equipment Inc Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363...

Page 7: ...y or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replac...

Page 8: ......

Page 9: ... 9 1 TECHNICAL DATA ...

Page 10: ...d and grit Moisture Limit Approximately equal to 50 percent Engine Speed 5000 rpm 83 Hz Frequency 700 rpm 11 7 Hz Test Site Honeoye New York USA Sound Level at Operator Position 98 dba 1 1 MACHINE SOUND LEVEL TEST SOUND AND VIBRATION DATA 1 2 VIBRATION TESTS The effective acceleration value determined with respects to ISO 8662 Part I and calculated in the domain are as follows Model RMS Accelerati...

Page 11: ... 11 2 HEALTH SAFETY ...

Page 12: ... correctly they will provide an effective and safe means of compaction and meet the appropriate per formance standards It is essential that the driver operator of the machine is adequately trained in its safe operation be authorized to drive it and have sufficient knowledge of the ma chine to ensure that it is in full working order before being put to use ...

Page 13: ... observed Failure to do so may result in serious injury or death Transport and handle fuel only when contained in approved safety containers Do not smoke when refueling or during any other fuel handling operation Do not refuel while the engine is running or while it is still hot If fuel is spilled during refueling wipe it off the engine immediately and discard the rags in a safe place Do not opera...

Page 14: ...nning Always stop the engine and disconnect the spark plug wire to prevent accidental starting Keep hands clothing and jewelry away from all moving parts Make sure all safety guards are secured and in proper position Avoid contact with hot exhaust systems and engines Allow engine to cool before performing any repairs or service Ear protection required when operating this equipment ...

Page 15: ... 15 3 OPERATIONS 2 CYCLE OIL INJECTED ...

Page 16: ...rating System Power Engine Specs Engine RPM Fuel Mixture Fuel Tank Capacity Fuel Tank Material Performance Impact Force Max Blows Min Max Forward Travel Speed Max Productivity Max Lift Max Amplitude Options STONE XT728ROI 130 lbs 28 5 x 15 x 38 11 x 13 4 hp Robin EC12D 4300 50 1 3 qts Polyethylene 2800 lbs 700 60 90 Min 4950 Sq Ft Hr 18 Up to 4 Extension STONE XM832ROI 158 lbs 28 5 x 15 x 38 11 x ...

Page 17: ... and regular unleaded gasoline as well as a brief check of lubricant levels in preparation for operation You should first study these instructions OPERATING INSTRUCTIONS 3 3 PRE OPERATION CHECKS CAUTION Sections on fuel mixture air cleaner and lubrication must be followed exactly Failure to follow these instructions may void the warranty 3 3 1 Spark Plug Check and clean spark plugs regularly A fou...

Page 18: ...arted until the oil is replenished 3 3 6 Lubrication The oil level should be checked now and before first use of the Stomper Thereafter it should be checked every day as follows FOR XN XT AND XM SERIES 1 With unit standing upright in vertical position not operating so that the oil drains freely into the spring housing check that the oil is at fill sight plug level 2 Whenever the level is low remov...

Page 19: ...run at idle to warm up then open up to full throttle for operation 3 5 TO STOP MACHINE 1 Throttle engine down 2 Close the fuel valve shut off switch and tank cap vent 3 6 OPERATION OF MACHINE WHEN OPERATING THE STOMPER KEEP FEET CLEAR FROM THE RAMMING SHOE SERIOUS PERSONAL INJURY MAY OCCUR WHEN OPERATING THE STOMPER HEARING PROTECTION SHOULD BE WORN HEARING LOSS MAY RESULT FROM PROLONGED EXPOSURE ...

Page 20: ...t 3 Push throttle handle all the way to the right 4 Push down on the high RPM throttle paddle until is rests on the high RPM adjustment screw and tighten the throttle cable clamp screw 5 Run machine and check engine RPM with a tachometer If engine is still not running to specified RPM repeat above steps until recommended RPM is obtained 3 9 THROTTLE HANDLE ADJUSTMENT 1 Retighten pivot bolt tight e...

Page 21: ...H TOXIC AND FLAMMABLE DO NOT SMOKE WHILE WORKING WITH FUEL DO NOT USE NEAR OPEN FLAME AVOID PROLONGED BREATHING OF VAPORS AND SKIN CONTACT FLASH POINT OF GASOLINE IS 40 F 4 C SERIOUS ILLNESS OR LOSS OF LIFE COULD RESULT 3 Close fuel valve shut off switch 4 Remove spark plug and pour 60cc or 2 ounces 1 4 cup of motor oil into the cylinder Replace plug 5 Crank the engine two or three times to distri...

Page 22: ......

Page 23: ... 23 4 OPERATIONS DIESEL ...

Page 24: ...00 40 50 Min 3200 Sq Ft Hr 22 Up to 3 0 MODEL Dimensions Weight Dimensions L x W x H Shoe Size Operating System Power Engine Specs Engine RPM Fuel Mixture Fuel Tank Capacity Fuel Tank Material Performance Impact Force Max Blows Min Max Forward Travel Speed Max Productivity Max Lift Max Amplitude Options Soil Conditions can affect specifications ...

Page 25: ...heck and adjust valves every 300 hours Clearance to be set at 0 15 mm while engine is cold OPERATING INSTRUCTIONS 4 2 OPERATING PRINCIPLE A tamping shoe is mounted at the lower end of a cylindrical spring housing A piston installed between massive opposing springs inside the spring housing is actuated by a connecting rod and crank system which is driven by a powerful air cooled 4 hp diesel engine ...

Page 26: ...and refill to level of fill sight plug with any good quality SAE 30 engine oil NOTE Use of a socket wrench is recommended to avoid damage to the sight gauge 3 Change the oil every 300 operating hours or six months 4 3 5 Air Cleaner Engine life will be extended by maintaining a clean engine air filter Remove and clean the air filter element daily or more frequently under dustier job conditions Wash...

Page 27: ...TION Always use both hands when operating this machine This will ensure safe machine operation 1 In operation guide the machine but let the machine do the work Bearing down on the handle is unnecessary and limits the shoe jump 2 On nearly level surfaces the machine moves forward in rapid jumps On uneven surfaces or inclines rocking the handle slightly may assist the Stomper in moving forward 3 Alw...

Page 28: ...tal readout for RPM s Engine speed should be set at 3100 RPM 50 RPM Another way to set engine idle is to use the strobe light on ramming shoe Shoe should run at about 620 blows per minute 4 8 1 Fuel System Fuel Injection Pump Specifications Model YPFE M CAUTION 1 The ID marks for the pumps are on the pump mounting flange 2 Fuel injection pumps are not interchangeable 3 The fuel injection pump for ...

Page 29: ...routine disassembly Symbols Directions of disassembly from the center of fuel pump body C 4 10 Fuel Injection Valve Specifications Model YDLLA P Example Symbol 150P indicates an injection angle of 150 symbol 224A1 implies 4 nozzle holes which are 0 22mm in injection hole diameter CAUTION 1 When replacing fuel injection valve be sure to check engine model against the identity marks shown above Any ...

Page 30: ...assembly to the specified torque 2 Clean the sleeve surface Be sure to replace the nozzle gasket at the same time NOTE If nozzle gasket stays in cylinder head after injection valve assembly has been removed from cylinder head screw M8 or M9 stud bolt more than 100mm long in nozzle gasket then pull out stud bolts to remove gasket 4 11 Disassembly and Reassembly Case Nut Remove the case nut and then...

Page 31: ... etc and if a defection is found replace it with new one To detach the fuel filter first remove the filter cap on fuel tank then pull out if from the fuel filler port But pull the filter downwards for YDG generator set YLP and YDP pump set 4 13 Speed Control Device The position where governor spring must be installed differs depending on engine model and its rated rpm as shown in the following tab...

Page 32: ...lockwise to decrease RPM then tighten high RPM adjustment screw locking nut 3 Push throttle handle all the way to the right 4 Push up on the high RPM throttle paddle until is rests on the high RPM adjustment screw and tighten the throttle cable clamp screw 5 Run machine and check engine RPM with a tachometer If engine is still not running to specified RPM repeat above steps until recommended RPM i...

Page 33: ...take and exhaust valves in compression position and help prevent rust from forming 5 Disconnect fuel line and permit all fuel to drain from the fuel tank Replace fuel lines 6 Crank the engine two or three times to distribute the oil throughout the cylinder This will help prevent rusting during storage 7 Store the unit in an upright position as in the operating position in a cool dry ventilated are...

Page 34: ......

Page 35: ... 35 5 OPERATIONS 2 CYCLE PRE MIX ...

Page 36: ...ting System Power Engine Specs Engine RPM Fuel Mixture Fuel Tank Capacity Fuel Tank Material Performance Impact Force Max Blows Min Max Forward Travel Speed Max Productivity Max Lift Max Amplitude Options STONE XT728R 130 lbs 28 5 x 15 x 38 11 x 13 4 hp Robin EC12D 4300 50 1 3 qts Polyethylene 2800 lbs 700 60 90 Min 4950 Sq Ft Hr 18 Up to 4 Extension STONE XM832 158 lbs 28 5 x 15 x 38 11 x 13 4 hp...

Page 37: ... gasoline tank on engine to remove dirt if present 5 2 OPERATING PRINCIPLE A tamping shoe is mounted at the lower end of a cylindrical spring housing A piston installed between massive opposing springs inside the spring housing is actuated by a connecting rod and crank system which is driven by a high speed 2 cycle gasoline engine through a gear train and centrifugal clutch The piston alternately ...

Page 38: ... fill sight plug level 2 Whenever the level is low remove the fill sight plug and refill to level of fill sight plug with any good quality SAE 30 Use of a socket wrench is recommended to avoid damage to the sight gauge 3 Change the oil every 300 operating hours or six months 5 3 7 Air Cleaner Engine life will be extended by maintaining a clean engine air filter Remove and clean the air filter elem...

Page 39: ...M THE RAMMING SHOE SERIOUS PERSONAL INJURY MAY OCCUR WHEN OPERATING THE STOMPER HEARING PROTECTION SHOULD BE WORN HEARING LOSS MAY RESULT FROM PROLONGED EXPOSURE TO NOISE CAUTION Never operate on hard unyielding surfaces Unwarranteed damage may result CAUTION Always use both hands when operating this machine This will ensure safe machine operation 1 In operation guide the machine but let the machi...

Page 40: ...t 3 Push throttle handle all the way to the right 4 Push down on the high RPM throttle paddle until is rests on the high RPM adjustment screw and tighten the throttle cable clamp screw 5 Run machine and check engine RPM with a tachometer If engine is still not running to specified RPM repeat above steps until recommended RPM is obtained 5 9 THROTTLE HANDLE ADJUSTMENT 1 Retighten pivot bolt tight e...

Page 41: ...FUEL DO NOT USE NEAR OPEN FLAME AVOID PROLONGED BREATHING OF VAPORS AND SKIN CONTACT FLASH POINT OF GASOLINE IS 40 F 4 C SERIOUS ILLNESS OR LOSS OF LIFE COULD RESULT 3 Disconnect fuel line and permit all fuel to drain from the fuel tank Replace fuel lines 4 Remove spark plug and pour 60cc or 2 ounces 1 4 cup of motor oil into the cylinder Replace plug 5 Crank the engine two or three times to distr...

Page 42: ......

Page 43: ... 43 6 OPERATIONS 4 CYCLE GASOLINE ...

Page 44: ...0 700 40 50 Min Up to 3200 Sq Ft Hr 22 2 3 MODEL Dimensions Weight Dimensions L x W x H Shoe Size Operating System Power Engine Specs Engine RPM Fuel Mixture Fuel Tank Capacity Fuel Tank Material Performance Impact Force Max Blows Min Max Forward Travel Speed Max Productivity Max Lift Max Amplitude Options Soil Conditions can affect specifications ...

Page 45: ...requires filling 4 cycle engine with oil fuel and a brief check of lubricant levels in preparation for operation You should first study these instructions 6 3 PRE OPERATION CHECKS CAUTION Sections on fuel mixture air cleaner and lubrication must be followed exactly Failure to follow these instructions may void the warranty 6 3 1 Spark Plug Check and clean spark plugs regularly A fouled dirty or ca...

Page 46: ...nitial start up if too much oil is left in the foam 2 Paper element Tap the element lightly several times on a hard surface to remove excess dirt or blow compressed air not exceeding 30psi 207 kPa through the filter from the inside out Never try to brush the dirt off brushing will force dirt into the fibers Replace the paper element if it is excessively dirty 3 Wipe dirt from the air cleaner case ...

Page 47: ... safe machine operation 1 In operation guide the machine but let the machine do the work Bearing down on the handle is unnecessary and limits the shoe jump 2 On nearly level surfaces the machine moves forward in rapid jumps On uneven surfaces or inclines rocking the handle slightly may assist the Stomper in moving forward 3 Always guide the Stomper so that the whole shoe and not just the front or ...

Page 48: ...ir vent tube is secured by the tube retainers without collapsing or kinking 6 9 THROTTLE CONTROL CABLE ADJUSTMENT 1 Loosen throttle cable clamp screw 2 Push throttle handle all the way to the right 3 Push the high RPM throttle paddle to the left until it rests on the high RPM adjustment screw and tighten throttle cable clamp screw 4 Run machine and check engine RPM with a tachometer to see if it i...

Page 49: ...d be taken to prepare your Stomper for storage 1 Close fuel shut off valve 2 Start engine and allow to run until it stops from lack of fuel This will use up all the fuel in the carburetor and prevent the formation of deposits due to evaporation of fuel GASOLINE IS BOTH TOXIC AND FLAMMABLE DO NOT SMOKE WHILE WORKING WITH FUEL DO NOT USE NEAR OPEN FLAME AVOID PROLONGED BREATHING OF VAPORS AND SKIN C...

Page 50: ......

Page 51: ... 51 7 MAINTENANCE ...

Page 52: ... 52 F F F F F 7 1 IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual ...

Page 53: ...holes fully thread two 2 nuts with two 2 washers from opposite side WITH CAUTION remove the four 4 sock head cap screws and then alternately back off the two thread rods approximately 1 2 inch at a time until all the spring tension is removed then re move the threaded bolts and base plate to access springs ITEM P N DESCRIPTION QUANTITY KIT 23011 Tool Kit Base Plate Removal 1 includes all 1 43150 F...

Page 54: ...off until the spring tension is removed see Figure C 6 Then remove the full thread bolts and the bottom spring cover to access the springs 7 Remove lower spring set 8 Insert snubber puller P N 39539 under snubber Item 14 Insert pry bar under snubber puller and pop loose snubber 9 Using M24 deep socket remove M16NY locknut from piston rod Insert 5 8 or smaller rod through top of piston rod head to ...

Page 55: ... 55 8 EXPLODED VIEWS WITH PARTS ...

Page 56: ......

Page 57: ...ix 70 71 8 9 Lower Unit for XT Oil Injected and Pre Mix 72 73 8 10 Lower Unit for XM Oil Injected and Pre Mix 74 75 8 11 Lower Unit for XD Diesel and XJ 4 Cycle 76 77 8 12 Engine XN XT and XM Oil Injected and Pre Mix 78 79 8 13 Engine XD Diesel 80 81 8 14 Engine XJ 4 Cycle 82 83 8 15 Handle and Fuel Tank XN Oil Injected and Pre Mix 84 85 8 16 Handle and Fuel Tank XT XM Oil Injected and Pre Mix 86 ...

Page 58: ...750 282 382 7 8 9 875 322 436 5 7 8 9 875 454 615 1 8 1 000 483 655 1 8 1 000 682 925 SAE GRADE 5 Fine Thread Zinc Plated SAE GRADE 8 Fine Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft lbs Nm ft lbs Nm 1 4 28 250 7 10 1 4 28 250 10 14 5 16 24 3125 14 19 5 16 24 3125 20 27 3 8 24 375 26 35 3 8 24 375 37 50 7 16 20 4375 41 56 7 16 20 4375 58 79 1 2 20 500 64 87 1 2 20 500 90 122 9 16 18 5625 91 123 ...

Page 59: ...LATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 14 10 14 10 M8 34 25 35 26 M10 67 49 68 50 M12 117 86 125 92 M14 185 136 192 142 M16 285 210 295 218 M20 550 406 600 443 M24 950 701 1000 738 Property Class 12 9 ZINC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 16 5 12 16 5 12 M8 40 30 42 31 M10 81 60 82 60 M12 140 103 150 111 M14 220 162 235 173 M16 340 251 350 258 M20 6...

Page 60: ... 60 8 3 Gearcase for XN Oil Injected and Pre Mix ...

Page 61: ...B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 39373 39376 39379 39380 39388 39435 39428 39429 39431 39430 39437 39432 39425 39434 39433 Gear Case Machined Cover Front Machined Gear Helical Crank Connecting Rod Machined Pinion Helical Seal Shaft 1 563 Bearing Ball Bearing Ball Bearing Needle Bearing Needle O Ring 2 62MM x 177 47MM Ring External 984 Shock Mount Ring Internal 2 812 Ring External 1 375 1 1 1 ...

Page 62: ... 62 8 4 Gearcase for XT Oil Injected and Pre Mix ...

Page 63: ... SHCS M10 1 5 x 25mm 8 8 ZN PIN 1 4 inch WSHRL M12 Split ZN HHCS M12 1 75 x 20mm 8 8 ZN WSHR M10 Flat 20 OD ZN WSHRL M8 Split ZN NUTNY M8 1 25 8 4 8 4 2 4 4 4 4 4 7500 912 127B 912 127B 933 125A 127B 985 1 2 3 4 5 6 7 8 9 10 11 12 13 21112 32254 32022 32255 42471 32023 32213 30192 65000 2 44231 2 38507 42466 65004 Case Cover with Bearings O Ring Bearing Bearing Crank Shaft Assy 52T Bearing Bearing...

Page 64: ... 64 8 5 Gearcase XM Oil Injected and Pre Mix ...

Page 65: ...Cover Gasket Gearcase Cover Assy O Ring 81D Bearing 204 Gear 70 TH XM Retaining Ring Shock Mount Bearing 206 Case Machined Seal Pinion Assy 10T XM 1 4 Dowel Pin Connecting Rod Assy Bearing 307 Bearing 205 Retaining Ring Weld Handle Bracket A B C D E G H J K L 80821 80804 80810 80812 80803 80801 80833 80817 80805 80808 SHCS M5 8 x 16mm 8 8 ZN WSHRL M10 Split ZN XM SHCS M8 1 25 x 20mm 8 8 ZN WSHRL M...

Page 66: ... 66 8 6 Gearcase XD Diesel ...

Page 67: ...earing Ball 787 1 10 65073 2 Gearcase Cover 1 10A 23039 2 Gearcase Cover Assembly 1 11 32212 Bearing 205 1 12 30189 Gasket Speed Cover 1 13 65073 Speed Cover Diesel 1 14 32214 Bearing 1 378 1 15 43179 Weldment Crank Gear 70T 1 8 6 Gearcase XD Diesel A 80002 PINDL 1 4 x 5 8 PLN 4 B 80810 SHCS M8 1 25 x 20 8 8 ZN 10 912 C 80812 WSHRL M8 Split ZN 10 27B D 80821 SHCS M5 8 x 16 8 8 ZN 3 912 E 80833 NUT...

Page 68: ... 68 8 7 Gearcase XJ 4 Cycle ...

Page 69: ... HHCS M12 1 75 x 20 8 8 ZN 4 8 10 3 4 4 4 1 3 4 4 912 27B 912 985 127B 912 939FO 127B 912 65072 2 39224 39472 39484 2 32177 32305 30191 43177 32023 65073 2 23039 2 32212 30189 65029 2 32214 43179 39467 2 39475 1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 Gearcase Machined Diesel Shaft Seal Clutch Shaft Weld 14T Bracket Handle Weldment Left Ball Bearing 6208 2RS Ring Ext Retaining 1 57 Ring Extern...

Page 70: ... 70 8 8 Lower Unit XN Oil Injected and Pre Mix ...

Page 71: ...chined PINDL 625 x 2 25 LG Button Pin Captivator Hex Insert Shoe Kit Includes items 18 19 23 H J K L N 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 6 1 A B C D E F G H J K L M N 80804 80872 80943 80805 80824 80822 80762 80857 80817 80948 80949 80852 39233 WSHRL M10 Split ZN SHCS M10 1 5 x 30 8 8 ZN SHCS M12 1 75 x 100 8 8 ZN WSHRL M12 Split ZN SHCS M12 1 75 x 80 8 8 ZN SHCS M12 1 75 x 50 8 8 ZN HHC...

Page 72: ... 72 8 9 Lower Unit XT Oil Injected and Pre Mix ...

Page 73: ... 11 12 13 14 15 16 17 18 19 20 65050 2 44106 47361 27938 27939 34096 65008 2 42318 42619 42620 42923 27521 32033 65009 2 55026 80423 80519 65011 2 47441 23344 Guide Tube Boot Clamp Boot Bushing Short Bushing Long Oil Sight Gauge Spring Housing Spring Spacer Spring Outer Spring Inner Piston Assy Piston Ring O Ring Base Plate Safety Decal Rod Pin Internal Retainer Ring Shoe 11 Not Shown Snubber Axia...

Page 74: ... 74 8 10 Lower Unit for XM Oil Injected and Pre Mix ...

Page 75: ...Lifting Grip Weldment Assy 1 2 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 6 1 1 1 1 1 A 80824 B 80822 C 80519 D 80812 E 80720 F 80813 G 80823 H 80814 J 80805 K 80765 L 80943 912 912 127B 912 9021B 7991 985 127B 912 Use of a socket wrench is recommended to avoid damage to the sight gauge Not Shown The spring retaining Base Plate retains heavy springs under compression Follow the instructions Base Plate Removal ...

Page 76: ... 76 8 11 Lower Unit XD Diesel XJ 4 Cycle ...

Page 77: ...d Pin 5 x 1 25 P 1 17 80519 Ring Internal 1 2 PLN 1 18 65067 Weldment Support Guide Right 1 19 65066 Weldment Support Guide Left 1 20 47302 Shoe 1 65028 Insert 6 21 65064 Base Plate Weld 1 22 42353 Stiffener Rear 1 23 29215 Shoe Guard 1 24 39480 Lifting Grip Weld Assembly XJ 1 25 23038 Shoe Kit 1 A 80720 SHCS M8 1 25 x 25 8 8 ZN 4 912 B 80812 WSHRL M8 Split ZN 10 127B C 80822 SHCS M12 1 75 x 50 8 ...

Page 78: ... 78 8 12 Engine XN XT XM Oil Injected and Pre Mix ...

Page 79: ...9 Air Filter Coarse 1st Stage 1 7 39330 Air Filter Fine 1st Stage 1 8 39332 Frame Air Filter 1st Stage 1 9 23144 Air Filter Assy 1st Stage 1 10 23142 Air Filter Assy Primary 1 11 35060 Nut M12 1 25 XN XT 1 12 27242 Spacer XN XT 1 13 39489 Fuel Line 3 16 ID x 2 3 4 1 14 39502 Clamp Cable 083 1 15 39478 Fuel Line 3 16 ID x 23 LG 1 A 80406 HHCS M8 1 25 x 20mm 8 8 ZN 4 933 B 80812 WSHRL M8 Split ZN 4 ...

Page 80: ... 80 8 13 Engine XD Diesel ...

Page 81: ...asher Clutch Retainer 1 9 65068 Weldment Engine Support 1 10 39235 Air Filter with Precleaner 1 11 39237 Air Filter Assembly 1 A 80902 STUD M10 1 5 x 60 8 8 ZN 4 939 B 80833 NUTNY M10 1 5 ZN 6 985 D 80806 WSHR M10 Flat 200D ZN 12 125A E 80838 HHCS M10 1 5 x 50 8 8 ZN 4 931 F 80173 HHCS5 16 24 x 1 GR5 ZN 1 G 80810 SHCS M8 1 25 x 20 8 8 ZN 4 912 H 80803 SHCS M10 1 5 x 25 8 8 ZN 2 912 I 80813 WSHR M8...

Page 82: ... 82 8 14 Engine XJ 4 Cycle ...

Page 83: ... 39498 Spacer Clutch 1 6 39511 Air Filter Inner Honda GX120 1 7 23152 Kit Air Filter Honda GX120 1 8 39513 Fuel Reservoir Tip Over 1 A 80803 SHCS M10 1 5 x 25 8 8 ZN 2 939 B 80833 NUTNY M10 1 5 ZN 6 985 D 80806 WSHR M10 Flat ZN 6 125A E 80892 HHCS M8 1 5 x 35 8 8 ZN 2 931 F 80817 NUTNY M8 1 25 ZN 2 985 G 80857 WSHR M8 ZN 4 912 H 26325 WSHR 3 8 x 1 00 ZN 2 8 14 Engine XJ 4 Cycle Loctite Required No...

Page 84: ... 84 8 15 Handle and Fuel Tank XN Oil Injected and Pre Mix ...

Page 85: ...eel Handle optional Shock Mount Type KD Tube Grip Cushion Grip Clamp Cable 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 80894 80894 80812 80812 80808 80807 80805 80850 80821 80947 80939 80851 80856 80856 80860 80860 80912 80940 80247 80495 80086 80586 80347 80887 80853 39150 48413 39308 35448 39509 23428 SHCS M8 1 25 x 16 8 8 ZN Pre Mix SHCS M8 1 25 x 16 8 8 ZN Oil Inj WSHRL M8 Split ZN P...

Page 86: ... 86 8 16 Handle and Fuel Tank XT XM Oil Injected and Pre Mix ...

Page 87: ...p Cable 1 39150 Hose Guard Oil Injected 1 48413 Wiring Harness Oil Injected 1 39308 Ferrule Oil Injected 2 A 80894 SHCS M8 1 25 x 16mm 8 8 ZN Oil Inj 10 912 80894 SHCS M8 1 25 x 16mm 8 8 ZN Pre Mix 6 B 80812 WSHRL M8 Split ZN Oil Inj 10 127B 80812 WSHRL M8 Split ZN Pre Mix 4 C 80887 HHCS M12 1 75 x 25mm 8 8 ZN XT 4 933 D 80805 WSHRL M12 Split ZN SM 4 127B E 80807 WSHR M12 x 24 OD ZN ST 4 125A F 80...

Page 88: ... 88 8 17 Handle and Fuel Tank XD Diesel ...

Page 89: ...heel 2 16 42819 Tube Grip 1 A 80810 SHCS M8 1 25 x 20 8 8 ZN1 2 912 B 80812 WSHRL M8 Split ZN 8 127B C 80804 WSHRL M10 Split ZN 4 127B D 80803 SHCS M10 1 5 x 25 8 8 ZN 4 912 E 80817 NUTNY M8 1 25 ZN 4 985 F 80806 WSHR M10 Flat 20 OD ZN 4 125A G 80894 SHCS M8 1 25 x 16 8 8 ZN 6 912 H 80851 NUTNY M6 1 ZN 3 985 J 80939 WSHR Belleville 1 4 ID 1 K 80856 WSHR M6 Flat ZN 4 125A L 80947 HHCS M6 1 x 40 8 8...

Page 90: ... 90 8 18 Handle and Fuel Tank XJ 4 Cycle ...

Page 91: ...over Plaxtic Fox Throttle Control Shock Mount Washer Handle Wheel Tube Grip Clamp Cable 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4 1 2 1 1 A B C D E F G H J K L M N P Q R S T 80947 80812 80805 80808 80851 80807 80894 80856 80939 80860 80940 80850 80821 80247 80086 80495 80586 80347 HHCS M6 1 0 x 40 8 8 NZ WSHRL M8 Split ZN WSHRL M12 Split ZN HHCS M12 1 75 x 20 NUTNY M6 1 0 WSHR M12 Flat ZN SHCS M8 1 25 x 16 ...

Page 92: ... 92 8 19 Shoes for XT XN Oil Injected and Pre Mix ...

Page 93: ...84 22985 23145 23161 22986 23146 23147 22987 23244 Kit Shoe 11 Wide XT Kit Shoe Optional Shoe 15 Wide XT Kit Shoe Optional 5 Wide XT Kit Shoe 5 Wide XN Kit Shoe 6 Wide XN Kit Shoe Optional Extension 4 Wide XT Kit Shoe 4 Wide 10 Extension XN Kit Shoe 5 Wide 15 Extension XN Kit Shoe Optional 4 Wide XT Kit Shoe Optional 5 Wide XJ Not Shown ...

Page 94: ... 94 8 20 Decal Identification 55379 Robin 55322 55378 Diesel ...

Page 95: ... 95 8 20 Decal Identification PN 55325 Diesel PN55324 Diesel PN 55053 55156 55377 ...

Page 96: ......

Page 97: ...RNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 99 ...

Page 98: ... Be Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 585 229 2363 e mail sceny mcimail com www stone equip com A 100 employee owned American manufacturer 1996 Stone Construction Equipment Inc Printed in U S A GP1M ...

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Stone XD836Y, Operators & Service Manual

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