Spike Systems PBG Series, System Manual

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Table of Contents
Section 1 -­‐ Pre-­‐Installation Planning and Considerations ........................................ 1
1.1 WARNINGS AND NOTICES ....................................................................................................... 1
1.2 Product Model Numbers ......................................................................................................... 2
1.3 Product Family Description and Specifications .............................................................. 2
1.4 Right or Left Side Configuration ........................................................................................... 3
1.5 Spike Systems Plate Barrier Gate (PBG) Product Family Overview......................... 4
1.5.1 PBG-­‐100 As Installed and Dimensions for Installation Planning....................................4
1.5.1 PBG System Family Parts Identification and Shipping Contents.....................................5
1.6 Configuration Options of the PBG Family.......................................................................... 6
1.6.1 Standard Layout (Universal)...........................................................................................................6
1.6.2 Sample PBG-­‐100 Layout....................................................................................................................7
1.6.3 Sample PBG-­‐120 RH and LH Layout ............................................................................................8
1.6.4 Sample PBG-­‐160 RH and LH Layout ......................................................................................... 10
1.6.5 Sample PBG-­‐100 Special Layouts............................................................................................... 11
Section 2 – Physical Installation.......................................................................................15
2.1 Installation Planning..............................................................................................................15
2.2 Installation Preparation: System Unpacking .................................................................15
2.3 Plate Barrier Gate Component Weights...........................................................................16
2.4 Plate Barrier Gate (PBG) System Installation ................................................................16
2.5 Pre-­‐Installation: Ensure Power and Data Conduits are in Place .............................18
2.6 Pre-­‐Installation Considerations: Inductive Loop Vehicle Detector........................18
2.7 Saw Cut Inductive Loop Vehicle Detector as Preparation for Installation...........19
2.8 Plate and Cabinet Placement and Preparation (Left Hand Shown)........................21
2.8.1 Position the Control Cabinet Close to the and Plate Barrier .......................................... 24
2.8.2 Position the Non-­‐Control Cabinet Close to the Plate Barrier......................................... 25
2.8.3 Hydraulic Cylinder Installation to Barrier Plate.................................................................. 26
Section 3 – Hydraulic, Electrical, and Control Installation ...............................................27
3.1 Hydraulic Hose Installation .................................................................................................27
3.2 Installation of Concrete Anchors........................................................................................33
3.2.1 System View Prior to Anchor Installation.............................................................................. 33
3.2.2 Anchor Bolt Installation ................................................................................................................. 34
3.3 Verify Proper Alignment of Upper Limit Switch within Control Cabinet .............37
3.4 Replace Inside Panels for Control and Non-­‐Control Cabinets ..................................39
3.5 AC Power Connection .............................................................................................................39
3.6 Traffic Control Signal Mounting .........................................................................................41
3.6.1 Wiring for Traffic Control Signal ................................................................................................ 42
3.7 Wiring for Remote Operating Switch (Guard Shack, Typically) ..............................43
3.8 Installation Electrical Reference Information...............................................................46
Section 4 -­‐ System Operation and Maintenance..........................................................61
4.1 Barrier Gate Manual Operation ..........................................................................................61
4.2 Barrier Gate Emergency Operation: Manual Gate Lowering ....................................61
4.3 Important Hydraulic Power Unit (Pump) Information ..............................................62
4.3.1 Observations and Recommendations ...................................................................................... 62
4.3.2 Seal Kits and Components............................................................................................................. 62
4.3.3 Hydraulic Hose Connections ........................................................................................................ 63
4.3.4 Pump Adjustments ........................................................................................................................... 63