Siemens SIMOCODE 3UF Programming And Operating Manual Download Page 36

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Motor Control

8.3 Control Function

SIMOCODE PRO V PN FDI

Programming and Operating Manual, 05/2020, A5E44499659002A/RS-AA/001

8.3

Control Function

8.3.1

Control Functions

Control functions (e.g. direct starters, reversing starters) are used for controlling load

feeders. They have the following important features:

●

Monitoring the switch-on/switch-off sequence

●

Monitoring the ON/OFF status

●

Switching off in case of a fault.

For monitoring these statuses, SIMOCODE pro uses the auxiliary control input "Feedback

ON", which is usually derived directly from the current flow in the main circuit via the current

measurement modules.

All necessary interlocks and connections for the corresponding applications are already

implemented in the control functions.
Control functions contain:

●

Plugs for control commands (ON <<, ON <, OFF, ON >, ON >>) that are usually

connected with the "Enabled Control Command" sockets.

●

Auxiliary control inputs (plug ), e.g. Feedback ON

●

Sockets for
–

contactor controls QE1 to QE5

–

displays (lamp controls) QL*, QLS

–

statuses, e.g. "Status - ON <<, Status - ON >>"

–

faults, e.g. "Trip - Feedback (FB) ON", "Trip - Antivalence"

●

Settings, e.g. interlocking time

●

A logic component with all necessary interlocking and connections for the control function

●

Like control functions, the motor protection with its parameters and signals is active "at a

higher level in the background". Motor protection and thermistor protection are

independent functions that switch off the motor when activated via the control functions.

Summary of Contents for SIMOCODE 3UF

Page 1: ...y information 1 Information on data protection 2 SIMOCODE pro General 3 Identification 4 Device Configuration 5 Device Parameters 6 Motor Protection 7 Motor Control 8 Monitoring Functions 9 Inputs 10 Outputs 11 Standard Functions 12 Logic Modules 13 Operator Panel with Display 14 PROFIenergy 15 Analog Value Recording 16 Online Settings and Displays 17 Troubleshooting Download Failures 18 ...

Page 2: ...may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WA...

Page 3: ...ction 23 7 1 Overload Protection 23 7 2 Unbalance Protection 28 7 3 Stalled Rotor 29 7 4 Thermistor 30 8 Motor Control 31 8 1 Motor Control 31 8 2 Control Station 31 8 2 1 Control Station 31 8 2 2 Operation Mode Selector 32 8 2 3 Local Control LC 33 8 2 4 PLC PCS PN 33 8 2 5 PC OPC UA HMI 34 8 2 6 Operator Panel OP 34 8 2 7 Releases 35 8 2 7 1 Releases 35 8 2 7 2 Operating Mode Local 1 S1 0 and S2...

Page 4: ... limit 51 9 3 Voltage U lower limit 52 9 4 Cos Phi lower limit 54 9 5 Active Power 55 9 5 1 Active Power 55 9 5 2 P upper limit 57 9 5 3 P lower limit 58 9 6 0 20 mA 4 20 mA 60 9 6 1 0 20 mA 4 20 mA 60 9 7 Operating Hours Monitoring 62 9 7 1 Operating Hours Monitoring 62 9 7 2 Motor Operating Hours Monitoring 63 9 7 3 Motor Stop Time Monitoring 63 9 7 4 Motor Start Limitation 64 9 8 Temperature 65...

Page 5: ...tional Protection OFF OPO 93 12 5 Power Failure Monitoring UVO 95 12 6 Emergency Start 96 12 7 Safety Oriented Tripping 97 12 7 1 Safety oriented Tripping 97 12 7 2 DM F LOCAL Digital Module 102 12 8 Watchdog PLC DCS monitoring 106 13 Logic Modules 109 13 1 Truth Tables 109 13 1 1 Truth Tables 109 13 1 2 Table 1 3I 1O 109 13 1 2 1 Table 1 3I 1O 109 13 1 2 2 Input Table 1 3I 1O 109 13 1 2 3 Logic T...

Page 6: ... 7 2I 1O 116 13 1 11 Table 8 2I 1O 116 13 1 11 1 Table 8 2I 1O 116 13 1 11 2 Input Table 8 2I 1O 116 13 1 11 3 Logic Table 8 2I 1O 116 13 1 12 Table 9 5I 2O 117 13 1 12 1 Table 9 5I 2O 117 13 1 12 2 Input Table 9 5I 2O 117 13 1 12 3 Logic output 1 I1 is 0 117 13 1 12 4 Logic output 1 I1 is 1 117 13 1 12 5 Logic Output 2 I1 is 0 118 13 1 12 6 Logic Output 2 I1 is 1 118 13 2 Counter 118 13 2 1 Count...

Page 7: ...ation HW Diagnostics 145 17 3 1 Actual Configuration HW Diagnostic 145 17 3 2 Actual Configuration 145 17 3 3 HW Diagnostic 145 17 4 Password 146 17 4 1 Password 146 17 4 2 Set Password 146 17 4 3 Change Password 146 17 5 Measured Values 147 17 6 Service Data Statistical Data 150 17 7 Control Status Information 151 17 8 Control Stations 152 17 9 Faults Warnings Status Information 152 17 10 Faults ...

Page 8: ...Table of contents SIMOCODE PRO V PN FDI 8 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 9: ...ents should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity Siemens products and solutions undergo co...

Page 10: ...Security information SIMOCODE PRO V PN FDI 10 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 11: ...rivacy by design For this product this means This product does not process or store any personal data only technical function data e g time stamps If you link this data with other data e g shift schedules or store personal data on the same storage medium e g hard disk and thus establish a link to a person or persons then you are responsible for ensuring compliance with the relevant data protection...

Page 12: ...Information on data protection SIMOCODE PRO V PN FDI 12 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 13: ...al 3 General There is a help topic for every SIMOCODE pro V PN FDI package dialog in the online help The topics are to some extent very comprehensive Depiction of preset values Preset values are underlined or have an additional line Defaults Note Observe the operating instructions manuals of the components used ...

Page 14: ...SIMOCODE pro General SIMOCODE PRO V PN FDI 14 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 15: ...device was installed 4 3 Device Device Overview of the device specific information This overview can for example be used for system documentation Information Meaning Manufacturer Name of the manufacturer SIEMENS Order number Order number MLFB of tn device MLFB Maschinen Lesbare Fabrikate Bezeichnung corresponds to the order number Short code Short code of the device SIMOCODE pro V PN PNO profile P...

Page 16: ... to the I M value Hardware Revision provided by the manufacturer FW Release Corresponds to the I M value Software Revision provided by the manufacturer Revision counter Corresponds to the I M value Rev Counter IaM version Corresponds to the I M value IM Version Supported IaM data Corresponds to the I M value IM Supported Timestamp Provided by the manufacturer ...

Page 17: ...ect the current measurement module with the appropriate current range depending on the Current module availability and Support IUM IUM V2 see Current range details in section 5 1 overload protection Set current Page 23 Voltage measurement Select here whether to use a current voltage measurement module for voltage power factor cos phi or real power monitoring Voltage display Please select either Ph...

Page 18: ...dule 1 has been configured Earth fault module Select here whether the external earth fault monitoring is to be used via a residual current transformer and earth fault module If yes select The 3UF7500 earth fault module in conjunction with the 3UL22 residual current transformer The 3UF7510 earth fault module in conjunction with the 3UL23 residual current transformer Initialization module This can b...

Page 19: ...O Controller assigns the IP parameters to the IO Device In this case the Overwrite IP parameters in device check box must not be selected The IP parameters are obtained from a DHCP server and assigned to the IO Device In this case the Overwrite IP parameters in device check box must not be selected The IP parameters are configured with Device Integration Manager and transferred to the device In th...

Page 20: ...s the station type Baud rate The baud rate is initially set to automatic The actual baud rate is displayed with Open Online PROFIsafe address Displays the PROFIsafe address Note The PROFIsafe address must be set directly using the DIP switch of the DM F PROFIsafe digital module OPC UA server web server OPC UA server activated The default setting the OPC UA server is not active To activate the OPC ...

Page 21: ...ith this parameter you instruct SIMOCODE pro to ignore all parameter data that are sent to the individual devices at startup of the controller The current parameter data that SIMOCODE pro has saved are not overwritten by the DP master in this case When Startup parameter block is activated you can only change the parameter data by entering new parameters with Device Integration Manager Preset Activ...

Page 22: ...Device Parameters 6 2 Diagnosis SIMOCODE PRO V PN FDI 22 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 23: ...g the remaining cooling down time is displayed The motor current at the point of overload tripping is stored Depending on the control function the set current is separately parameterizable for one or two speeds Is1 and Is2 Set current Is1 CiR The motor rated current is normally set with the Iset current Is1 This value is listed on the type plate of the motor It is the basis for calculating the ove...

Page 24: ...m the ratio between nominal motor current A and measuring current A or any multiple of this ratio Transformation Ratio Primary Enter the primary current here with the Transformation ratio active checkbox activated Range 0 8191 875 Transformation Ratio Secondary Enter the secondary current here with the Transformation ratio active checkbox activated Range 0 15 Set current Is2 CiR Range depends on t...

Page 25: ...y available when using Basic Unit 2 from product version E03 Transformation Ratio Primary Enter the primary current here with the Transformation ratio active checkbox activated Range 0 8191 875 Transformation Ratio Secondary Enter the secondary current here with the Transformation ratio active checkbox activated Range 0 15 Class CiR The class tripping class indicates the maximum tripping time in w...

Page 26: ...e CiR The pause time is the specified time for the cooling response of the motor when switching off under normal operating conditions not in the case of overload tripping After this interval the thermal memory in SIMOCODE pro is deleted and a new cold start is possible Due to this frequent start ups within a short period of time are possible Note The motor and the switchgear must be dimensioned sp...

Page 27: ...arning is already issued at approx 0 85 x Ie Reset If the Reset parameter is set to Auto the Overload Overload unbalance and Thermistor faults are acknowledged automatically if the cooling down period has expired if the thermistor value has decreased to the resetting value according to specification If the Reset parameter is set to Manual the errors must be acknowledged by a reset signal Reset but...

Page 28: ...ing time according to the overload characteristic curve takes place automatically since the heat development in motors increases with asymmetric conditions Level CiR The limit of the unbalance to which SIMOCODE pro is to react when overshot is set here Level 0 to 100 Preset 40 Response Here you can choose the response of SIMOCODE pro in case of phase unbalance Response Unbalance Disabled X Signali...

Page 29: ... has elapsed e g for class 10 after 10 seconds The stall protection prevents the motor from unnecessary high thermal and mechanical load as well as premature deterioration Level CiR After exceeding the stall limit SIMOCODE pro reacts according to the specified response Level 0 up to 1020 of Is Response Here you can determine the response to be executed when the blocking limit is exceeded Response ...

Page 30: ...ng braking a restricted air supply speeds that are lower than the rated speed In this case the sensors are mounted in the winding slot or in the bearings of the motor Response at tripping level Here you can choose the SIMOCODE pro response to be executed if the temperature exceeds the trip level Response Tripping threshold Disabled Signaling X Warning X Tripping X Note With motors for EEx e applic...

Page 31: ... button PLC DCS Switching commands are issued by the automation system remote PC Control commands are issued via an operator control station or via PROFINET with the Device Integration Manager Operator Panel Control commands are issued via the buttons of the Operator Panel in the switchgear cabinet door Control commands can be e g Motor ON ON Motor OFF OFF for a direct starter Motor LEFT ON Motor ...

Page 32: ...g mode is active at any one time Example There are 3 modes of operation in a system Mode of operation Description Key operated switch operation e g local 1 Only local control entries are admissible All other control stations are locked Manual operation e g local 3 Only operator panel control commands and local control commands can be issued Remote operation e g remote automatic Only PLC DCS contro...

Page 33: ... and wired to the inputs of SIMOCODE pro The plugs of the Control Stations function block must be connected to arbitrary sockets normally the function blocks for the Basic Units or the Digital Module Inputs Basic Unit Inputs DM Inputs for the control commands to take effect Note The OFF command LC OFF is 0 active This ensures that SIMOCODE pro switches off the motor safely e g if a wire break occu...

Page 34: ...fect via the PC OPC UA control station At the same time the enabled commands for this control station also take effect for SIMOCODE ES 8 2 6 Operator Panel OP Operator Panel OP This control station is primarily intended for control commands issued via the buttons of the 3UF72 Operator Panel which is e g mounted in a switchgear cabinet door The plugs of the Control Stations function block must be c...

Page 35: ...tion whether the motor may only be switched on off or both on and off 8 2 7 2 Operating Mode Local 1 S1 0 and S2 0 Operating Mode Local 1 Operating Mode Selector S1 0 and S2 0 Operating Mode Local 1 8 2 7 3 Operating Mode Local 2 S1 0 and S2 1 Operating Mode Local 2 Operating Mode Selector S1 0 and S2 1 Operating Mode Local 2 8 2 7 4 Operating Mode Local 3 S1 1 and S2 0 Operating Mode Local 3 Oper...

Page 36: ...ry interlocks and connections for the corresponding applications are already implemented in the control functions Control functions contain Plugs for control commands ON ON OFF ON ON that are usually connected with the Enabled Control Command sockets Auxiliary control inputs plug e g Feedback ON Sockets for contactor controls QE1 to QE5 displays lamp controls QL QLS statuses e g Status ON Status O...

Page 37: ...and mode affects the plugs of all control stations ON ON ON ON A control command is only effective as long as there is a high signal Saving change over Command Deactivated Commands for switching from one direction of rotation rotational speed to the other are implemented with a previous OFF and after the interlocking time change over pause has elapsed This setting is usually used and is preset Act...

Page 38: ...ed tripping directly affects the motor controlled by SIMOCODE pro Activated A safety oriented tripping via the DM F module does not affect the SIMOCODE pro control function so that the contactor control is not tripped This setting is selected for applications where a safety oriented tripping does not affect the motor controlled by SIMOCODE pro Type of consumer load You can choose between Motor and...

Page 39: ...Switch on switch off sequence ON OFF status Switching off in case of a fault Additional advanced status information for the Positioner or Solenoid Valve control function Feedback CLOSED FC Feedback OPEN FO Torque CLOSED TC Torque OPEN TO These feedback signals specify the present status of the corresponding limit switch and or torque switch The amount of usable status information is directly depen...

Page 40: ...an the set feedback time without the OFF control command being issued a fault message trip feedback FB OFF is issued The contactor controls are deactivated Execution time CiR SIMOCODE pro monitors switching on switching off Switching on switching off must be completed within this time period Default 1 0 s After the ON control command is issued SIMOCODE pro must be able to detect current in the mai...

Page 41: ...can be delayed with the time configured In the Star Delta control function the change over pause time extends the time between switching off the star contactor and switching on the delta contactor by the time configured Default 0 00 s For the Star delta Starter or the Star delta Reversing Starter control function Time dependent switching from star to delta Max star time 0 255 s default 20 s Note C...

Page 42: ...Motor Control 8 3 Control Function SIMOCODE PRO V PN FDI 42 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 43: ...ation to 2x Is The actual operating current must be less than twice the set current Is Fault currents of 30 of the set current ls will be detected Start up or overload operation to 2x Is The actual operating current is greater than twice the set current Is Residual currents of 15 of the effective motor current will be detected NOTICE False tripping in the case of internal ground fault monitoring F...

Page 44: ... 2x rated motor current Is Responsiveness in the overload range of 2x rated motor current is reduced to reduce false tripping Residual currents of 1 2 I_trip level I_s I_max of the effective motor current are detected NOTICE False tripping in the case of internal ground fault monitoring False tripping can occur if you use internal earth fault monitoring for star delta circuits During delta operati...

Page 45: ...rmer The response delay of the residual current transformer is 300 ms 500 ms This response delay can be further delayed by parameterizing SIMOCODE pro accordingly With the 3UL23 residual current transformer it is possible to determine the precise residual current as a measured value and to define freely selectable warning and trip limits in a wide range from 30 mA 40 mA Principle of operation The ...

Page 46: ... from 04 2005 Note Open circuit voltage may result in death serious injury or material damage The current transformer output is a constant current power supply In accordance with U R I the output voltage increases with an increasing resistance If the connecting terminals of the current transformer are open the output voltage may become high enough for you to put your life at risk or permanently da...

Page 47: ... trip level warning level Unless deactivated this function is always active independent of whether the motor is running or not operating state ON Here you can specify in which motor operating states the trip level warning level is to be active always on trip level warning level always active regardless of whether the motor is running or at a standstill if motor is running except TPF run trip level...

Page 48: ...rning level Disabled X Signaling X Warning X Tripping Delay 0 25 5 s 1 Preset 0 1 s 1 Additional delay of the residual current transformer delay Hysteresis Here you can set the hysteresis for the earth fault current Hysteresis earth fault current 0 15 of the level value in 1 increments Preset 5 Response at sensor fault Here you can set how SIMOCODE pro should respond to a sensor fault Response Sen...

Page 49: ...MOCODE pro supports two phase monitoring of the motor current for freely selectable upper and lower current limits The response of SIMOCODE pro when an pre warning or trip level has been reached can be freely parameterized and delayed Motor current measurement is carried out via current measuring modules or current voltage measuring modules Hysteresis Here you can set the hysteresis for the curren...

Page 50: ...he response level Current Limits monitoring is activated Trip level 0 to 1020 of Is in 4 increments Warning level 0 to 1020 of Is in 4 increments Response Delay CiR at trip level Here you can set how SIMOCODE pro should respond when the trip level is overshot the delay time Response Trip level Disabled X Signaling X Warning Tripping X Delay 0 to 25 5 s Preset 0 5 s Response Delay CiR at warning le...

Page 51: ...ases Imax drops below the response level Trip level 0 to 1020 of Is in 4 increments Warning level 0 to 1020 of Is in 4 increments Response Delay CiR at trip level Here you can set how SIMOCODE pro should respond when the trip level is undershot the delay time Response Trip level Disabled X Signaling X Warning Tripping X Delay 0 to 25 5 s Preset 0 5 s Response Delay CiR at warning level Here you ca...

Page 52: ...d off SIMOCODE pro can determine and signal the further availability of the feeder by measuring the voltage directly at the circuit breaker or at the fuses in the main circuit Trip level CiR Warning level CiR You can parameterize two different response levels trip level warning level Voltage monitoring will be activated if the voltage of one or more phases falls below the response level or warning...

Page 53: ...sponse Trip level Disabled X Signaling X Warning Tripping X Delay 0 to 25 5 s Preset 0 5 s Response Delay CiR at warning level Here you can set how SIMOCODE pro should respond when the trip level is undershot the delay time Response Warning level Disabled X Signaling X Warning X Tripping Delay 0 to 25 5 s Preset 0 5 s Hysteresis for voltage cos phi power The hysteresis for voltage cos phi and powe...

Page 54: ...een non load operation and faults e g a broken drive belt or a drive shaft If the set Trip Level or Warning Level is undershot a signal is generated of the motor is switched off depending upon the setting Trip Level CiR Warning Level CiR You can parameterize 2 different response levels Trip Level Warning Level for power factor cos phi monitoring Trip Level 0 to 100 of Is Warning Level 0 to 100 of ...

Page 55: ...uid fill levels The active power curve of a motor is a precise reflection of its actual load across the entire range Excess load results in increased wear of the motor and thus may lead to premature motor failure Insufficient active power can for example be a sign of non load motor operation SIMOCODE pro supports 2 phase monitoring of the Active Power for freely selectable upper and lower current ...

Page 56: ...n completed and there is no Test Position Feedback TPF run Response Delay CiR at trip level Here you can set how SIMOCODE pro should respond if the set Trip Level is either undershot or overshot the delay time Response Trip level Disabled X Signaling X Warning Tripping X Delay 0 to 25 5 s Preset 0 5 s Response Delay CiR at warning level Here you can set how SIMOCODE pro should respond if the set w...

Page 57: ...ve Power for freely selectable upper current limits The response of SIMOCODE pro when a pre warning or trip Level has been reached can be freely parameterized and delayed Active Power is measured via current voltage measuring modules Trip level CiR warning level CiR With Active Power Monitoring you can parameterize two different response levels trip level warning level for the upper limit Trip lev...

Page 58: ...e power curve of a motor is a precise reflection of its actual load across the entire range Insufficient active power can for example be a sign of non load motor operation SIMOCODE pro supports 2 phase monitoring of the Active Power for freely selectable lower current limits The response of SIMOCODE pro when a pre warning or trip level has been reached can be freely parameterized and delayed Activ...

Page 59: ...pro should respond if the set trip level is undershot the delay time Response Trip level Disabled X Signaling X Warning Tripping X Delay 0 to 25 5 s Preset 0 5 s Response Delay CiR at warning level Here you can set how SIMOCODE pro should respond if the set warning level is undershot the delay time Response Warning level Disabled X Signaling X Warning X Tripping Delay 0 to 25 5 s Preset 0 5 s ...

Page 60: ...20 upper limit 0 4 20 lower limit Activity Trip Level Warning Level Here you can specify in which motor operating states the Trip Level Warning Level is to take effect Always on Trip Level Warning Level always takes effect regardless of whether the motor is running or stationary Always except in the case of TPF on Trip Level Warning Level always takes effect regardless of whether the motor is runn...

Page 61: ... if the set Trip Level is either undershot or overshot the delay time Response Trip level Disabled X Signaling X Warning Tripping X Delay 0 to 25 5 s Preset 0 5 s Response Delay CiR at Warning Level Here you can set how SIMOCODE pro should respond if the set Warning Level is either undershot or overshot the delay time Response Warning level Disabled X Signaling X Warning X Tripping Delay 0 to 25 5...

Page 62: ...void plant downtimes due to failed motors caused by excessive run or stop times SIMOCODE pro can monitor the operating hours and stop times of a motor and limit the number of motor starts in a defined time frame If an adjustable limit value is exceeded a signal of warning can be generated that indicates maintenance or replacement of the motor in question is required After replacing the motor the o...

Page 63: ...You can set the response for overshoot here Response Level Disabled X Signaling X Warning X Tripping 9 7 3 Motor Stop Time Monitoring Motor Stop Time Monitoring System parts for important processes often have dual drives A and B drives Ensure that these are always operated alternately This prevents long Motor Stop Times and reduces the risk of non availability The motor stop time monitoring functi...

Page 64: ...particularly useful for commissioning or manual control Schematic The following schematic illustrates the principle of Motor Start Limitation Permissible Starts CiR The maximum Number of Starts is set here The time interval Time Range for starts commences to run after the first start After the second to last permissible start has been executed the Just One Start Possible prewarning is generated Pe...

Page 65: ...8 Temperature Temperature T Upper limit Temperature monitoring of for example motor windings motor bearings coolant and gearbox temperature can be carried out via up to 3 analog temperature sensors such as NTC KTY 83 84 Pt100 Pt1000 SIMOCODE pro supports 2 phase monitoring for overtemperature Separate levels can be set for the warning temperature and the switch off temperature Temperature Monitori...

Page 66: ...rating status ON Response Overtemperature Here you can select how SIMOCODE pro should respond when the temperature has overshot the warning level trip level Response Trip level T Warning level T Disabled X Signaling X X Warning X Tripping X Note With motors for EEx e applications the response must remain set to Tripping Note The sensor type the number of measuring circuits in use and the response ...

Page 67: ...te of the contacts The Monitoring interval for mandatory testing function supports the system operator in the monitoring of the time that has elapsed since the last connection of the enabling circuit When the adjustable limit has been reached the set reaction follows deactivated send warning see response This is logged in the event memory This monitoring function is an organizational measure that ...

Page 68: ...Monitoring Functions 9 9 Monitoring Interval for Mandatory Testing SIMOCODE PRO V PN FDI 68 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 69: ...n be connected to any plugs e g to the Control Stations function block A socket for the TEST RESET button The function of the TEST RESET button is generally dependent upon the operating status of the device Reset function for the acknowledgement of any pending faults Test function for carrying out device tests In addition other functions can be assigned to the TEST RESET button e g operation of th...

Page 70: ... F PROFIsafe failsafe digital modules the input signals can be used as non safety oriented information Each DM Inputs function block consists of Input terminals located on the outside of the Digital Module corresponding to the sockets DM Input 1 to DM Input 4 Sockets in SIMOCODE pro that can be connected to any plugs e g to the Control Stations function block 1 DM1 inputs function block and 1 DM2 ...

Page 71: ...puts Analog Module Inputs SIMOCODE pro has 2 AM Inputs function blocks AM1 Inputs and AM2 Inputs AM2 inputs only in connection with SIMOCODE pro V PN basic unit with two analog sockets corresponding to the 2 analog inputs of the Analog Module The effective analog value of each Input can be read from these sockets and processed internally An additional binary socket of the function block represents...

Page 72: ...rent will always be available via the Analog Module Output 10 3 Temperature Module Inputs Temperature Module Inputs SIMOCODE pro has two TM Inputs function blocks TM1 Inputs and TM2 Inputs TM2 inputs only in connection with SIMOCODE pro V PN basic unit with three analog sockets corresponding to the three sensor measuring circuits of the Temperature Module The temperature in K of the three measurin...

Page 73: ... from the automation system will be further processed via PROFINET in SIMOCODE pro These will normally be PLC PCS binary control commands Connection with the Control Stations function block in SIMOCODE pro will allow the motor to be controllable via PROFINET Direct connection of the analog value with the AM Output function block will result in for example the cyclic output of the value sent via PR...

Page 74: ...ition to Cyclic Receive it is possible to transfer further data to SIMOCODE pro via OPC UA With the OPC UA Receive function blocks only in connection with SIMOCODE pro V PN basic unit you can specify which information will be further processed in SIMOCODE pro For this you only have to connect the sockets of the OPC UA Receive function blocks to any other function blocks in SIMOCODE pro ...

Page 75: ...eeder For this connect the desired relay output to the respective QE contactor control of the control function Lamp control for displaying operating states You can e g define which relay outputs are to be used for controlling the lamps LEDs displaying operating states of the motor FAULT ON OFF FAST SLOW For this connect the desired relay output to the respective QE contactor control of the control...

Page 76: ...ion Note The OP LED function block can only be used if the Operator Panel OP is connected and configured in the device configuration The OP LED function block consists of 4 plugs OP LED Green 1 to OP LED Green 4 corresponding to the green LEDs The green LEDs are optically constructionally allocated to the buttons on the Operator Panel They will normally display feedback concerning the motor operat...

Page 77: ... block with any signal any sockets e g displays for status events faults 11 3 Digital Module 1 Outputs Digital Module 1 Outputs SIMOCODE pro has a DM1 Outputs function block which is equipped with two Relay Outputs You can e g switch contactors or lamps via these Relay Outputs For this the inputs plugs of the DM1 Outputs function block must be connected to the respective sockets e g of the control...

Page 78: ...utputs Control of the DM1 outputs function block with any signal any sockets e g device inputs control bits from PROFINET etc usually from the QE contactor controls 11 4 Digital Module 2 Outputs Digital Module 2 Outputs SIMOCODE pro has a DM2 Outputs function block which is equipped with two Relay Outputs You can e g switch contactors or lamps via these Relay Outputs For this the inputs plugs of t...

Page 79: ...relay outputs Settings Digital Module 2 Outputs Control of the DM2 outputs function block with any signal any sockets e g device inputs control bits from PROFINET etc usually from the QE contactor controls 11 5 Analog Module Outputs Analog Module Outputs You can use analog modules 1 and 2 to expand basic unit 3 with one analog input each The corresponding function blocks AM1 Output and AM2 Output ...

Page 80: ...e motor current across the entire motor current range The motor current of a motor ranges from 0 to 8 A The rated current IN of the motor at nominal load is 2 A The parameterized set current Is in Device Integration Manager corresponds to the rated current IN 2 A In SIMOCODE pro representation of the effective phase currents or the maximum current current IL_1 IL_2 IL_3 max current I_max correspon...

Page 81: ...ue of value range CiR to be selected is 400 When the parameterized output signal 0 20 mA 100 Motor Current corresponds to 0 mA at the Analog Module Output 400 Motor Current corresponds to 20 mA at the Analog Module Output When the parameterized Output Signal 4 20 mA 100 Motor Current corresponds to 4 mA at the Analog Module Output 400 Motor Current corresponds to 20 mA at the Analog Module Output ...

Page 82: ...onnected to the respective sockets The OPC UA Send function blocks consist of 8 bits each 2 bytes byte 0 and byte 1 for binary information Settings OPC UA Send Data Description Byte 0 1 Bit 0 Bit 7 Control of bits with any signals any sockets e g device inputs Send Data status information events etc 11 7 Cyclic Send Data 11 7 1 Cyclic Send Data Cyclic Send Data The Cyclic Send function blocks allo...

Page 83: ...ged between the IO Device SIMOCODE pro and the IO Controller automation system The IO Controller sends the Cyclic Receive data to SIMOCODE pro in each case In response SIMOCODE pro returns the Cyclic Send data Cyclic Send Data Description Byte 0 to 1 Bit 0 to Bit 7 Basic types 1 2 3 Control of bits with any signals any sockets e g device inputs Send Data etc Byte 2 3 Basic types 1 2 3 Control of 1...

Page 84: ...bits with any signals any sockets e g Device Inputs Send Data etc For Basic Unit 2 only 11 7 4 Cyclic Send Data Byte 2 3 4 9 Cyclic Send Data Byte 2 3 4 9 Byte 2 3 Basic types 1 2 Control of 1 word 2 bytes with any analog values any sockets e g maximum current I_max remaining cooling time actual value of timers etc Byte 4 5 6 7 8 9 Basic type 1 Control of 3 words 6 bytes with any analog values any...

Page 85: ...reby each function block has a slightly different function Test 1 When testing tripping the output relays Test 2 Without tripping the output relays normally for testing via the bus 12 1 2 Test Test Carrying out testing Testing can be carried out as following Via the TEST RESET button on the Basic Unit and on the Operator Panel can be deactivated as well as via PC with the Device Integration Manage...

Page 86: ...matic acknowledgement of faults Faults are automatically acknowledged in the following cases A reset has been saved and the cause of the fault is no longer present user has previously acknowledged the fault Auto reset of overload tripping or thermistor tripping if motor protection reset Auto acknowledgement is automatic following expiration of the cooling down period The motor cannot start immedia...

Page 87: ...se can then be used for other purposes On the Operator Panel with Display blocking is carried out via the menu default unblocked Acknowledgement of faults Generally the following applies to the acknowledgement of faults Faults can be acknowledged If the cause of the fault has been eliminated If there is no ON control command pending A reset will not be possible if the cause of the fault has not be...

Page 88: ...Feedback You can carry out the cold starting function test using the Test Position Feedback TPF function block For this purpose the Input plug of the function block must be connected to the respective socket The activated test position will be indicated by the flashing QL of the control function The Test Position Feedback TPF function block consists of 1 plug 1 Status Test Position socket This is ...

Page 89: ...o any device input terminal This is then internally connected to the Test Position Feedback TPF Input plug of the function block When using current voltage measurement modules this type of auxiliary contact is entirely unnecessary The TPF function block can be activated by monitoring for undervoltage voltage monitoring function block If the current flows erroneously during test operation the conta...

Page 90: ...k consists of 2 plugs 1 plug for setting 1 plug for resetting 1 Event External Fault socket This is set when a signal is pending at the Input Overall there are 4 External Faults 1 to 4 function blocks for BU1 For SIMOCODE pro C and pro S 6 External Faults 1 to 6 function blocks for BU2 For SIMOCODE pro V PN Settings External Fault Type Specification the input logic NO contact 1 active NC contact 0...

Page 91: ...ed after removal of the activation signal OFF command reset OFF control command resets the fault 12 3 2 External Faults 1 6 12 3 2 1 External Faults 1 6 External Faults 1 6 The External Fault 1function block can be used to monitor any statuses and or external devices to generate fault messages and if necessary to switch off the motor To do this the Inputs plugs of the External Fault function block...

Page 92: ...arking No parameters Optional marking to designate the signal e g rotational speed e g using Device Integration Manager Range up to a maximum of 10 characters 12 3 2 2 External Faults 1 6 Inputs External Faults 1 6 Inputs Settings Input Control of the External Fault function block using the monitored signal any sockets e g device inputs control bits from PROFINET etc Reset Acknowledgment the Exter...

Page 93: ... a safe position In order to do this the input plug must be connected to the respective socket e g device inputs control bits from PROFINET etc The Operational Protection Off function block consists of 1 plug 1 Status OPO socket This is set when a signal is pending at the Input 1 Trip OPO Fault socket This is set when the respective safe end position has been reached Overall there is 1 Operational...

Page 94: ...OPO is active Note The Trip Operation Protection Off OPO fault message must be acknowledged using the open or closed control command depending on the present OPO end position Note Acknowledgement is carried out even if the desired end position has not yet been reached Note The fault message is available as diagnosis via PROFINET Response to other Control Functions For other control functions the f...

Page 95: ...ured for example by a separate voltage relay Power Failure Time CiR Start time after power failure If the mains voltage returns within the power failure time all the drives that were connected before the power failure are automatically reconnected If the mains voltage does not return within this time period the drives remain disconnected and the Trip Power Failure UVO fault message is generated On...

Page 96: ...model during operation if required Note Frequent emergency starts may result in thermal overloading of the motor An emergency start is carried out via the plug of the function block To do this the input plug of the function block must be connected to any socket e g device inputs control bits from PROFINET etc The Emergency Start function block consists of 1 plug 1 Status Emergency Start Executed s...

Page 97: ...block is not a safety oriented tripping function The DM F Local safety function is determined by the DIP switch setting on the module only The DM F PROFIsafe safety function is performed by the failsafe program in the F CPU Further information See System Manual A total of 1 Safe tripping function block is available for SAFETY Local or PROFIsafe The DM F Local safe tripping function block consists ...

Page 98: ...ential free sensors In this case the sensors must be connected between T1 Y12 Y33 and T2 Y22 The device anticipates the T1 terminal test signal on terminals Y12 and Y33 Likewise the T2 terminal test signal is anticipated on terminals Y22 and Y34 In the event of the signals on Y12 Y33 and Y22 Y34 not corresponding to the T1 and T2 test signals the device detects a sensor fault When electronic senso...

Page 99: ...ected that both contacts open simultaneously Delay time for sensor inputs 50 ms 10 ms During the delay time sensor signal changes are not evaluated Delay time 50 ms Changes in the switching position of strongly bouncing contacts are hidden e g position switch on heavy protective doors Delay time 10 ms The shorter delay time allows for a quicker tripping of bounce free sensors e g light arrays Sens...

Page 100: ...quires that the sensors at Y12 and Y22 be actuated once by the system operator With automatic starting without automatic starting after power failure The DM F Local can be parameterized so that the enabling circuits automatically switch to the operative position after a power failure i e without pressing the start button Y33 Prerequisites Y12 Y22 or cascade input 1 are parameterized for monitored ...

Page 101: ... response 1 Here you set the SIMOCODE pro reaction to a safety oriented tripping via the DM F Local or the DM F PROFIsafe Note The module response is not affected by this setting In the event of the conditions for safety oriented tripping being fulfilled the enabling circuits are always opened Response Safe tripping Tripping X Disabled X Send X Warning X Note In the event that the option DM F LOCA...

Page 102: ...s Enabling circuit closed The enabling circuit is closed Settings of the DIP switches DM F Local Note The set DIP switch position in the Device Integration Manager user interface which can be done using the mouse pointer is transferred to the basic unit as part of the standard download However it does not affect the function of the DM F Local This way the desired function is already set during par...

Page 103: ... Local anticipates a 24 V DC signal from the same current source from which the device is powered on inputs Y12 Y22 Y33 and Y34 DM F Local 1AB00 only or from T3 static 24 V DC With the DM F Local 1AU00 device version terminal T3 must be connected to the potential free sensor contacts due to the galvanic isolation of the input circuit and the sensor supply 1NC contact 1NO contact evaluation 2NC con...

Page 104: ...as been fulfilled i e as soon as a static 24 V DC signal is present e g from T3 Monitored start The enabling circuits are switched to the operative position as soon as the starting condition on cascade input 1 has been fulfilled i e as soon as a static 24 V DC signal is present e g from T3 and the start button on terminal Y33 has subsequently been actuated start with the falling edge With without ...

Page 105: ...ns for safety oriented tripping being fulfilled the enabling circuits are always opened Response Safe tripping Tripping X Disabled X Send X Warning X Note In the event that the option DM F LOCAL PROFIsafe separate function from control function has been activated under Motor control Control function Operating mode Tripping can no longer be set as response Deactivated Send or Warning are the only r...

Page 106: ...lic data transfer between the PLC and SIMOCODE pro is interrupted e g by the PROFINET connection being interrupted Status Bus o k can always be evaluated If SIMOCODE pro is cyclically exchanging data with the PLC Status Bus o k is set to 1 PLC PCS monitoring With this type of monitoring Trip PLC DCS is generated if PLC DCS Monitoring is activated The PROFINET switches to CLEAR or Hold Stop status ...

Page 107: ...s Bus o k information can be evaluated at anytime PLC PCS monitoring Input Control of the Watchdog function block using the monitored signal any sockets e g control bits from PROFINET etc PLC PCS monitoring Activated If an SPS fault occurs the Trip PLC DCS fault message is generated and must be acknowledged Deactivated No fault message however the Status PLC DCS in Run information can be evaluated...

Page 108: ...Standard Functions 12 8 Watchdog PLC DCS monitoring SIMOCODE PRO V PN FDI 108 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 109: ...s 9 5I 2O 13 1 2 Table 1 3I 1O 13 1 2 1 Table 1 3I 1O Table 1 3I 1O The Truth Table for 3I 1O consists of 3 plugs 1 logic component 1 socket Truth Table Output You can choose from the 8 possible input conditions the one with which to generate an output signal 8 Truth Tables 1 to 6 10 11 are available for SIMOCODE pro V PN Basic Unit 13 1 2 2 Input Table 1 3I 1O Input Table 1 3I 1O Activate the Tru...

Page 110: ...for 3I 1O consists of 3 plugs 1 logic component 1 socket Truth Table Output You can choose from the 8 possible input conditions the one with which to generate an output signal 8 Truth Tables 1 to 6 10 11 are available for SIMOCODE pro V PN Basic Unit 13 1 3 2 Input Table 2 3I 1O Input Table 2 3I 1O Activate the Truth Table with any signal any sockets e g device inputs control bits from PROFINET et...

Page 111: ...PN Basic Unit 13 1 4 2 Input Table 3 3I 1O Input Table 3 3I 1O Activate the Truth Table with any signal any sockets e g device inputs control bits from PROFINET etc 13 1 4 3 Logic Table 3 3I 1O Logic Table 3 3I 1O You can choose from the 8 possible input conditions the one with which to generate an output signal 13 1 5 Table 4 3I 1O 13 1 5 1 Table 4 3I 1O Table 4 3I 1O The Truth Table for 3I 1O co...

Page 112: ...8 possible input conditions the one with which to generate an output signal 13 1 6 Table 5 3I 1O 13 1 6 1 Table 5 3I 1O Table 5 3I 1O The Truth Table for 3I 1O consists of 3 plugs 1 logic component 1 socket Truth Table Output You can choose from the 8 possible input conditions the one with which to generate an output signal 8 Truth Tables 1 to 6 10 11 are available for SIMOCODE pro V PN Basic Unit...

Page 113: ...for 3I 1O consists of 3 plugs 1 logic component 1 socket Truth Table Output You can choose from the 8 possible input conditions the one with which to generate an output signal 8 Truth Tables 1 to 6 10 11 are available for SIMOCODE pro V PN Basic Unit 13 1 7 2 Input Table 6 3I 1O Input Table 6 3I 1O Activate the Truth Table with any signal any sockets e g device inputs control bits from PROFINET et...

Page 114: ... any sockets e g device inputs control bits from PROFINET etc 13 1 8 3 Logic Table 10 3I 1O Logic Table 10 3I 1O You can choose from the 8 possible input conditions the one with which to generate an output signal 13 1 9 Table 11 3I 1O 13 1 9 1 Table 11 3I 1O Table 11 3I 1O The Truth Table for 3I 1O consists of 3 plugs 1 logic component 1 socket Truth Table Output You can choose from the 8 possible...

Page 115: ...ossible input conditions the one with which to generate an output signal 13 1 10 Table 7 2I 1O 13 1 10 1 Table 7 2I 1O Table 7 2I 1O The Truth Table for 2I 1O consists of 2 plugs 1 logic component 1 socket Truth Table Output You can choose from four possible input conditions the one with which to generate an output signal In total 2 Truth Tables 7 to 8 are available for the SIMOCODE pro V PN Basic...

Page 116: ... 2I 1O consists of 2 plugs 1 logic component 1 socket Truth Table Output You can choose from four possible input conditions the one with which to generate an output signal In total 2 Truth Tables 7 to 8 are available for the SIMOCODE pro V PN Basic Units 13 1 11 2 Input Table 8 2I 1O Input Table 8 2I 1O Activate the Truth Table with any signal any sockets e g device inputs control bits from PROFIN...

Page 117: ...ruth table 9 are available for the SIMOCODE pro V PN Basic Units 13 1 12 2 Input Table 9 5I 2O Input Table 9 5I 2O Activate the Truth Table with any signal any sockets e g device inputs control bits from PROFINET etc 13 1 12 3 Logic output 1 I1 is 0 Logic output 1 I1 is 0 If input 1 0 you can select the input conditions for which you want to generate an output signal from 16 possible input conditi...

Page 118: ... 13 2 1 Counter Counter Counters are integrated in the SIMOCODE pro system These are activated via the plugs Input or Input The Counter output switches to 1 when the preset limit is reached The Counter is reset with Reset The actual value is available as a socket for further processing and can also be transmitted to the automation system Input increases actual value by 1 maximum limit value Input ...

Page 119: ...input signals at Input and Input Note The output is always 0 if a reset is pending 13 2 2 Counter 1 6 Counter 1 6 Limit The maximum value that can be reached when counting and where the counter issues an output signal Range 0 65535 Input Increases the actual value by 1 Activation by any signal any sockets e g device inputs control bits from PROFINET etc Input Decreases the actual value by 1 Activa...

Page 120: ... can issue an output signal according to the chosen timer type With closing delay With closing delay with memory With OFF delay With fleeting closing In total 6 timers 1 to 6 for the SIMOCODE pro V PN basic unit are available Note The output is always 0 if a Reset is pending Note The response of the sockets of all Timers Input Reset has been completely changed to level active for Basic Unit 1 from...

Page 121: ... bits from PROFINET etc Reset Resets the actual value to 0 Activation by any signal any sockets e g device inputs control bits from PROFINET etc 13 4 Signal Conditioner 13 4 1 Signal Conditioner Signal Conditioner If an input signal is pending the Signal Conditioner can issue an output signal according to the chosen Timer type Non Inverting Inverting Edge rising with memory Edge falling with memor...

Page 122: ...its from PROFINET etc 13 5 Non volatile Element 13 5 1 Non volatile Element Non volatile Element Non Volatile Elements behave like Signal Conditioners The output signals remain after failure of the supply voltage If an input signal is pending the signal conditioner can issue an output signal according to the type of Signal Conditioner chosen Non Inverting Inverting Edge rising with memory Edge fal...

Page 123: ...et Resets the Signal Conditioner to 0 Activation by any signal any sockets e g device inputs control bits from PROFINET etc 13 6 Flashing Flashing If an input signal is pending at its plug the Flashing logic module issues a signal to its socket which alternates between binary 0 and 1 with a fixed frequency of 1 Hz You can use this to make the LEDs on the Operator Panel flash The logic module consi...

Page 124: ...o 3 logic modules Settings Flickering Input Activation by any signal any sockets e g device inputs signals status etc 13 8 Limit Monitor 13 8 1 Limit Monitor Limit Monitor Any analog values 2 bytes 1 word can be monitored for limit overshooting or undershooting The Limit Monitor issues the limit signal to its socket In addition Limit Monitors can be labeled according to their function Example Moni...

Page 125: ...at the correct range and unit are used for the analog values connected to the limit input These always have a direct influence on the unit of the limit value to be set Examples of typical units and ranges in SIMOCODE pro Unit Range Temperatures e g max temperature 1 K 0 65535 Operating hours 1 s 0 1193046 Motor stop time 1 h 0 65535 Active power 1 W 0 4294967295 Apparent power 1 VA 0 4394967295 Ti...

Page 126: ...otor is running or not on i e always evaluate independent of whether the motor is running or not exception TPF i e motor feeder is in test position run i e evaluate only if the motor is in the ON state and not in test position TPF run i e evaluate only if the motor is running and the start up procedure is finished i e the start active message is no longer pending and there is no Test Position Feed...

Page 127: ...ion of the 0 4 20 mA signals of the Analog Module directly into fill levels pressures and flow rates The analog value 2 Byte 1 Word present at the analog socket is calculated using a defined formula and using freely selectable parameters counters denominators operators offsets The result of the calculation is output as an analog value at the analog socket of the logic module 2 Bytes 1 Word for fur...

Page 128: ... Operators 1 3 With Calculator Priority 1 3 you can specify the processing sequence high medium low You must clearly define a priority for each operator The priority determines the processing sequence comparable to the placement of a term inside parentheses Example Output I1 OP1 I2 OP2 I3 OP3 I4 where OP1 Medium OP2 High OP3 Low Associated equation Output I1 I2 I3 I4 If you interconnect the input ...

Page 129: ...ut 4 13 10 Analog Multiplexer Analog Multiplexer Description The analog multiplexer for the SIMOCODE pro V PN and SIMOCODE pro V PN GP basic unit only outputs one of four possible analog values Input 1 to Input 4 at the output depending on the control signals S1 and S2 If you interconnect the input to Fixed level the input is assigned the constant Const x x 1 4 In this case the respective edit fie...

Page 130: ...ly modulates the analog input value PWM Input to a digital pulse output signal PWM Output The pulse width is proportional to the PWM Input analog value If you interconnect the input to Fixed value the input is assigned the parameterized constant Input const In this case the edit field for the constant is activated You can enter a value between 0 and 65535 The Pulse Width Modulator function block c...

Page 131: ...eriod PWM Input PWM input minimum PWM input maximum PWM input minimum Length of 0 signal PWM period Length of 1 signal Note The shortest signal duration for 0 and 1 is 0 1 s in each case If the calculation yields a duration for the 1 signal of less than 0 1 s the output remains 0 and if a duration for the 0 signal of less than 0 1 s is calculated the output remains 1 ...

Page 132: ...Logic Modules 13 11 Pulse width modulator SIMOCODE PRO V PN FDI 132 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 133: ...2A RS AA 001 133 Operator Panel with Display 14 Operator Panel with Display Setting Value Range Return to main display after Manual 3 seconds 10 seconds 1 minute 5 minutes Language English German French Polish Spanish Portuguese Italian Finnish Chinese Russian Contrast 10 90 50 ...

Page 134: ...L1L2 Cos S I_max U L1N Cos P I_max U L1L2 Cos P mA In1 Out AM1 mA In2 Out AM1 mA Inputs AM1 mA In1 Out AM2 mA In2 Out AM2 mA Inputs AM2 Max Temp C TM1 Temp C TM1 Max Temp F TM1 Temp F TM1 Max Temp C TM2 Temp C TM2 Max Temp F TM2 Temp F TM2 U L1N U L2N U L3N U L1L2 U L2L3 U L3L1 I max UL1N Cos I max UL1L2 Cos I max UL1N C I max UL1L2 C I max UL1N F I max UL1L2 F Calc Module_1 Calc Module_2 Energy u...

Page 135: ...CODE PRO V PN FDI Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 135 Lighting automatically OFF after Off never 3 seconds 10 seconds 1 minute 5 minutes Warnings Do not display Display Faults Display Do not display ...

Page 136: ...Operator Panel with Display SIMOCODE PRO V PN FDI 136 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 137: ...ser Organization lays the foundations for a vendor neutral universal system for flexible short term and intelligent shutdown of individual loads or whole production units SIMOCODE pro V PN supports the functions defined in the protocol in the form of a switchgear with switching and measuring functions Setting Here you can set the minimum pause time for the motor 0 0 65 5 s 0 1 s ...

Page 138: ...PROFIenergy SIMOCODE PRO V PN FDI 138 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 139: ...f the function block Up to 60 values can be saved internally in the device The time frame of the recording is indirectly determined by the selected sampling rate Sampling time sampling rate s x 60 values The Pre trigger can be used to specify how far in advance the recording should commence before the trigger signal is issued The Pre trigger is set as a percentage of the entire sampling time Setti...

Page 140: ...Analog Value Recording 16 1 Analog Value Recording Settings SIMOCODE PRO V PN FDI 140 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 141: ... fault memory is based on the operating hours resolution 1 s of SIMOCODE pro The Error Fault and Mains on events are recorded Each of these events are annotated with a timestamp Error Fault The last 21 faults are stored in a ring buffer The fault that occurs rising edge is always recorded A fault that is disappearing falling edge is not recorded Mains on If the most recent entry was Mains on this ...

Page 142: ...it 0 1 or DM F PROFIsafe enabling circuit 0 1 Line 2 DM F Local enabling circuit 1 0 or DM F PROFIsafe enabling circuit 1 0 17 2 Command Command In dialogue Command the following commands can be sent to SIMOCODE pro Note Commands are immediately carried out Command Meaning Program memory module Transfer of the parameters into the memory module The memory module must be plugged into the system inte...

Page 143: ...asic unit pro V 3 1 and pro S An inadvertent change of parameters for a motor feeder is prevented SIMOCODE pro signals the successful execution of the command with the event Initialization module write protected Initialization module write protection off With this command you can cancel the write protection of the initialization module Initialization module identification data write protection on ...

Page 144: ...tory default settings All parameters are reset to the basic factory default settings Only possible if no password protection exists or the password is known to the user Set time PC time If an NTP server address has not been configured or a server was not found on the network you can set the time of day here If a valid time of day is available either synchronized by NTP or set via Device Integratio...

Page 145: ...osition from data record 105 see System Manual SIMOCODE pro is shown in Modules and the DIP switch position from data record 130 see System Manual SIMOCODE pro is shown in Parameterized Configuration The meaning of the individual DIP switches is as follows See Safety oriented tripping 17 3 3 HW Diagnostic HW Diagnostic In dialogue HW Diagnostic you can verify if the projected device configuration ...

Page 146: ...h Set Remove Password To switch password protection off you must enter the correct password in the Password field Parameters can only be saved or exported from the basic unit when protection is deactivated 17 4 3 Change Password Change Password In this dialog box you can change an already assigned password for SIMOCODE pro To change the password enter the old password and the new password and clic...

Page 147: ...tion on the set current Is can be found under Overload Protection Thermal Motor Model Range Unit Thermal Memory 0 to 255 related to symmetrical tripping level Representation in 2 stepsin bits 6 0 range of values 0 to 254 Bit 7 indicates unbalance firm level 50 Cooling Down Period 0 to 6553 5 s Time to Trip 0 to 65535 s The motor is not at present in an overload situation Under current load conditi...

Page 148: ...mA 0 20 mA 27648 In the dialog box Measured Values Temperature module the following values are represented graphically Temperature Module Range Unit Max Temperature 273 to 65262 C Temperature 1 273 to 65262 C Temperature 2 273 to 65262 C Temperature 3 273 to 65262 C Sensor type PT100 PT1000 KTY83 KTY84 or NTC SIMOCODE pro with a temperature module and corresponding temperature sensor is necessary ...

Page 149: ...tion to available readings Current Float Values Unit Max Current I_max A Current I_L1 A Current I_L2 A Current I_L3 A Average Current A Frequency Hz SIMOCODE pro V with a current voltage measurement module is necessary for voltage measurements Line to line Voltage Float values Unit Current I_L1 V Current I_L2 V Current I_L3 V Power Power Factor Float Values Unit Active Power P W Apparent Power S V...

Page 150: ...t By specifying Motor operating hours and Number of starts for example you can decide whether motor and or motor contactors should be replaced To change these values enter a new value in the right hand input field and press Set The value is accepted by the device Basic Unit Range Description Device operating hours 0 to 1193046 h indicate how long voltage supply of SIMOCODE pro was switched on Furt...

Page 151: ... the following operations in the Control field Control the branch via ON ON OFF ON ON The number of buttons depends on the control function chosen The buttons are not necessary for overload relays only OFF and ON are shown for direct starters This functionality matches that of an operator panel Thus the operator panel must be activated for operator enable The buttons are only active if when connec...

Page 152: ...trol Stations Operation Mode Selector See Operation Mode Selector Control Stations Local Control LC See Local Control LC Control Station PLC DCS PN See PLC DCS PN Control Stations PC OPC UA See PC OPC UA Control Stations Operator Panel See Operator Panel OP 17 9 Faults Warnings Status Information Faults Warnings Status Information See Faults See Warnings Page 159 See Status Information ...

Page 153: ...ntact is welded Parameter execution time is too short The Open end position has not been reached during the parameterized runtime only in the case of the Slider and Valve control functions Following fault rectification acknowledge with Reset Feedback F ON The motor feeder could not be turned on after an ON command Possible causes Main circuit is interrupted fuse circuit breaker Motor contactor or ...

Page 154: ...s blocked Acknowledge the fault with free wheeling with the counter command OPEN CLOSE Check the slide application and the end position switches Double 0 Control function positioner Both torque switches have been activated simultaneously DMA 0 and DMZ 0 Possible causes Open circuit torque switch Torque switch is defective Double 1 Control function positioner Both end position switches have been ac...

Page 155: ... Acknowledge with Reset if Auto Reset is not activated Further information Overload Unbalance Unbalance The limit value for the phase asymmetry was exceeded Check the motor feeder and the motor The motor can only be switched on again after the cooling down time has expired or after an emergency start is carried out Acknowledge with Reset Further information Unbalance Stalled Rotor The maximum moto...

Page 156: ...check the wiring of the two sensor circuits for cross circuiting and rectify the fault Acknowledge with Reset Further Information See Safety oriented tripping Monitoring Indication Meaning Possible cause Acknowledgement Error processing Trip level I The maximum current has overshot the trip level Check the application which is driven by the motor Further information Current limits I upper level Tr...

Page 157: ... Phi The power factor has undershot the trip level Possible cause The motor is operated without a load Check the application which is driven by the motor Further information Cos Phi Monitoring Analog module 1 2 Trip level 0 4 20 mA The measured value on the analog input has overshot the trip level Check the measuring station Further information 0 4 20 mA Signal Monitoring Analog module 1 2 Trip le...

Page 158: ...ot activated Further information Watchdog Bus Monitoring PLC DCS Monitoring Hardware fault Basic Unit The hardware of the SIMOCODE pro basic device is defective Replace the basic unit Module fault At least one SIMOCODE pro module is not ready for use Possible causes Connecting cable is defective or has not been plugged in correctly Module is defective Replace the module Acknowledge with Reset Temp...

Page 159: ...hort circuit or a wire break has occurred in the temperature sensor circuit Check the temperature sensor and the sensor cable Acknowledge with Reset Temperature Module 1 2 out of range The temperature sensor is yielding values which are not permitted Check the temperature sensor Acknowledge with Reset Parameterization Parameterization faulty Parameterize again Switch the control voltage off and on...

Page 160: ...d on again after the cooling down time has expired or after an emergency start is carried out Acknowledge with Reset if Auto Reset is not activated Further information Overload Page 23 Unbalance Page 28 Unbalance The limit value for the phase asymmetry was exceeded Check the motor feeder and the motor The motor can only be switched on again after the cooling down time has expired or after an emerg...

Page 161: ...he DM F has detected a fault in the feedback circuit When the enabling circuit is being switched on the feedback circuit must be closed Please check the feedback circuit of the DM F Local and or the DM F PROFIsafe Monitoring Indication Meaning Possible cause Acknowledgement Error processing Warning level I The maximum current has overshot the Warning level Check the application which is driven by ...

Page 162: ...4 20 mA The measured value on the analog input has overshot the Warning level Check the measuring station Further information 0 4 20 mA Signal Monitoring Page 60 Warning level 0 4 20 mA The measured value on the analog input has undershot the Warning level Check the measuring station Further information 0 4 20 mA Signal Monitoring Page 60 No of starts The permitted number of starts in the monitori...

Page 163: ...Check the motor feeder Further information External Fault 1 to 6 Analog Module 1 2 open circuit A wire break has occurred in the analog value measuring circuit Check the measuring transducer and the measuring circuit Acknowledge with Reset Further information Analog Module Thermistor short circuit A short circuit has occurred in the thermistor sensor cable Check the thermistor sensor cable and the...

Page 164: ...red function is not supported At least one parameterized function is not supported by the product version of the Basic Unit Only activate functions that are supported by the product version of the Basic Unit For example SIMOCODE pro V Basic Units with the product version E01 do not support the voltage measuring module the temperature module and the analog module Parameter is faulty There is a faul...

Page 165: ... set configuration Please check whether the effective configuration corresponds to the parameterized set configuration and correct the effective configuration as necessary by setting the DIP switches or correct the parameterized set configuration DM F Local waiting for start up test The DM F Local is in the Waiting for start up test state DM F incorrect PROFIsafe address or incorrect PROFIsafe The...

Page 166: ...and I M data Deactivate the partial write protection of the initialization module Initialization module read in The parameters of the initialization module were read into SIMOCODE Initialization module programmed The reparameterization was accepted in the initialization module Initialization module deleted The initialization module was deleted and is now back in delivery state Memory module read i...

Page 167: ...tioning of truth tables Read and set analog function block input In this dialog box you can select the device internal inputs plugs and set their input signals 0 or 1 Function Block Select Output In this dialog box you can select device internal outputs sockets Function Block Read Output In this dialog box you can select device internal outputs sockets and show logic conditions Function Block Read...

Page 168: ...d outputs can be displayed 17 16 Trend Settings Trend Settings In the menu Trend Settings you can select the measured values that you would like to see in the trend dialog To do so check the relevant checkboxes Note Once five measured values have been activated the remaining selection options are disabled It is not possible to select another measured value until one of the checkboxes has been deac...

Page 169: ...rating Manual 05 2020 A5E44499659002A RS AA 001 169 17 18 Analog value recording 17 18 1 Analog Value Recording Gradient Analog Value Recording Gradient Gradient of any value 1 word 2 byte in SIMOCODE pro Y axis Analog value X axis time Display Trigger event occured and Analog value record currently ...

Page 170: ...Online Settings and Displays 17 18 Analog value recording SIMOCODE PRO V PN FDI 170 Programming and Operating Manual 05 2020 A5E44499659002A RS AA 001 ...

Page 171: ...nu s Faults warning status information Device Faults warning status information Status Information parameterizing Parametrizing options shows following flags status from device which can lead to download failures Parameter blocking during start up active Parameter change in current operation state not allowed Required functions not supported Wrong parameter Wrong password Password protection activ...

Page 172: ...menu gives options to change password remove password Parameter change in current operation state not allowed Wrong parameter Error during download to switching device Possible causes Motor is on Remote mode is activated ON command is present Input Feedback On is set to the value 1 Wrong basic device in device configuration Initialization Module write protected Calculators only pro V E03 and highe...

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