Siemens MOTOX BA 2010, Operating Instructions Manual, Page: 6 / 124

Table of contents
BA 2010
4
Operating Instructions, 02/2018, A5E38093846A/RS-AC
4.6 Gearboxes in foot or flange version ....................................................................................... 31
4.7 Gearbox with C-type housing flange ...................................................................................... 31
4.8 Mounting an input or output element on the gearbox shaft ................................................... 34
4.9 Removing and installing the protection cover ........................................................................ 36
4.10 Removing and installing the shaft-mounted gearbox............................................................. 37
4.10.1 General information on installing the shaft-mounted gearbox ............................................... 37
4.10.2 Removing and installing the hollow shaft ............................................................................... 38
4.10.2.1 Mounting the hollow shaft ...................................................................................................... 38
4.10.2.2 Removing the hollow shaft with parallel key .......................................................................... 40
4.10.3 Shrink disk .............................................................................................................................. 42
4.10.3.1 Mounting the shrink disk ........................................................................................................ 42
4.10.3.2 Pulling off the shrink disk ....................................................................................................... 45
4.10.3.3 Cleaning and lubricating shrink disks..................................................................................... 45
4.10.4 Torque arms with shaft-mounted gearboxes ......................................................................... 46
4.10.4.1 General information regarding torque arms ........................................................................... 46
4.10.4.2 Mounting torque arms on parallel shaft gearboxes................................................................ 47
4.10.4.3 Mounting torque arms on bevel helical gearboxes and helical worm gearboxes .................. 48
5 Commissioning ..................................................................................................................................... 49
5.1
General information for commissioning ................................................................................. 49
5.2 Checking the oil level prior to commissioning ........................................................................ 49
5.3 Vent filter ................................................................................................................................ 50
5.4 Gearbox with backstop (optional) .......................................................................................... 50
6 Operation .............................................................................................................................................. 51
7 Faults, causes and remedies................................................................................................................. 53
8 Service and maintenance ...................................................................................................................... 57
8.1
General notes about maintenance work ................................................................................ 57
8.2 Checking and changing lubricants ......................................................................................... 59
8.2.1 General safety instructions .................................................................................................... 59
8.2.2 Checking the oil level ............................................................................................................. 60
8.2.3 Checking the oil level using the oil sight glass (optional) ...................................................... 63
8.2.4 Checking the oil level using the oil dipstick (optional)............................................................ 63
8.2.5 Checking the oil quality .......................................................................................................... 64
8.2.6 Changing the oil ..................................................................................................................... 65
8.2.6.1 General safety notes for changing the oil .............................................................................. 65
8.2.6.2 Draining the oil ....................................................................................................................... 66
8.2.6.3 Flushing the gearbox when changing between incompatible oils .......................................... 67
8.2.6.4 Filling in oil ............................................................................................................................. 68
8.2.7 Topping up with oil ................................................................................................................. 69
8.2.8 Change the roller bearing grease .......................................................................................... 69
8.2.9 Changing the oil when using backstops in bevel helical gearboxes ...................................... 70
8.2.10 Service life of the lubricants ................................................................................................... 70
8.2.11 Recommended lubricants ...................................................................................................... 72
8.3 Replace bearings ................................................................................................................... 73
8.4 Checking the gearbox for leaks ............................................................................................. 74