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Contents

EuroFID · Operating Instructions · 8011094 V2.3 · © SICK AG

Installation of the Analyzer Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.1

Installation of the “wall housing” type analyzer unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4.1.1

Assembly/securing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4.1.2

Gas connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4.1.3

Electrical connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.2

Installation of the “19" slide-in enclosure” type analyzer unit

. . . . . . . . . . . . . . . . . . . . 40

4.2.1

Installation/securing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.2.2

Gas connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.2.3

Electrical connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.3

Installation of the “inline” type analyzer unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.3.1

Safety notes on the lifting points

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.3.2

Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.3.3

Installing the hood for weather protection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4.3.4

Gas connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.3.5

Electrical connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.4

Installation of the analyzer unit “industrial housing” type

. . . . . . . . . . . . . . . . . . . . . . . 47

4.4.1

Supplied condition

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4.4.2

Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4.4.3

Installation of the industrial housing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4.4.4

Installing the analyzer

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.4.5

Gas connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4.4.6

Electrical connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Installation of the Terminal Box

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

5.1

Installing the terminal box

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

5.2

Electrical connections of the terminal box

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Installation of the Operating Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.1

Installing the operating unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.2

Mains connection of the operating unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.2.1

External mains switch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.2.2

Mains cable connection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6.3

Signal connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.3.1

Overview of signal connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.3.2

Contact assignment of the plug connector “Analog and digital I/O …”

. . . . . . . . . . 61

6.3.3

Analog outputs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

6.3.4

Analog inputs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

6.3.5

Switching outputs (threshold value alarm, status)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

6.3.6

Control inputs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

6.4

Printer connection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Summary of Contents for EuroFID

Page 1: ...O PERATING INSTRU CTIO NS EuroFID Gas Analyzers for Measurement of the Total Hydrocarbon Content Front page Installation Operation Maintenance ...

Page 2: ...G All rights reserved Glossary AC Alternating Current ATEX Atmosphère explosible Abbreviation for European direc tives related to safety in potentially explosive atmospheres BImSchV FICA Regulation for implementation of the Federal Immission Control Act of the Federal Republic of Germany CSA Canadian Standards Association www csa ca DC Direct Current FID Flame ionization detector Firmware Internal...

Page 3: ...NOTICE Indicates a hazard or unsafe practice which could result in property damage Information Symbols Hazard general Hazard by voltage Hazard in potentially explosive atmospheres Hazard by explosive substances mixtures Hazard by poisonous substances Information about the use in potentially explosive atmospheres Important technical information for this device Important information on electrical or...

Page 4: ... 5 Additional equipment 26 2 5 1 Device options 26 2 5 2 Accessories 26 3 Project Planning 27 3 1 Scope of delivery 28 3 2 Overview of installation work 29 3 2 1 Required resources overview 29 3 2 2 Mechanical installations overview 30 3 2 3 Mains connection overview 30 3 3 Supply of operational gases 31 3 3 1 Screw connections of the gas connections 31 3 3 2 Safety instructions for gas supply 31 ...

Page 5: ...ation of the analyzer unit industrial housing type 47 4 4 1 Supplied condition 47 4 4 2 Assembly 49 4 4 3 Installation of the industrial housing 49 4 4 4 Installing the analyzer 50 4 4 5 Gas connections 51 4 4 6 Electrical connections 51 5 Installation of the Terminal Box 53 5 1 Installing the terminal box 54 5 2 Electrical connections of the terminal box 54 6 Installation of the Operating Unit 57...

Page 6: ...s and indicators displays 82 9 1 1 Display 82 9 1 2 LEDs indicators 82 9 1 3 Keypad 83 9 2 Menu system 84 9 2 1 Main menu 84 9 2 2 Navigation principle 84 9 2 3 Overview of the menu system 85 9 3 Checking the operational state visual control 86 9 3 1 Features of a safe operational state 86 9 3 2 Indications of an unsafe operational state 86 9 4 Behavior in an emergency 87 10 Main Menu Functions 89...

Page 7: ...etup filter averaging for the Measured value analog output 120 11 11 4 Median value time averaging for the Reference value analog output 121 11 11 5 Display range 122 11 11 6 Output range 123 11 11 7 Range select mode note 124 11 11 8 Set measuring range note 124 11 11 9 Configuring threshold value alarms 124 11 11 10 Setting the measuring ranges 127 11 11 11 Purging parameters purging time 128 11...

Page 8: ...tructions for maintenance work 160 14 3 Maintenance plan 161 14 3 1 Maintenance by the user 161 14 3 2 Maintenance by the manufacturer s service technicians 161 14 4 Servicing the sample gas filter 162 14 4 1 Access to the sample gas filter 162 14 4 2 Replacement cleaning of the filter element procedure 163 14 4 3 Cleaning the filter 166 14 4 4 Spare parts for the sample gas filter 168 15 Clearing...

Page 9: ...ins voltage 193 16 5 Gas connections 193 16 6 Auxiliary gases 194 16 6 1 Instrument air 194 16 6 2 Fuel gas 195 16 7 Sample gas conditions 195 16 8 Measuring characteristics 196 16 9 Approvals suitability tests 196 16 10 Accessories 197 16 10 1 Mounting connections 197 16 10 2 Heat insulation flange 197 16 10 3 Hood for weather protection 198 16 10 4 Shut off fittings 199 16 10 5 Plug connector fo...

Page 10: ...Contents 10 EuroFID Operating Instructions 8011094 V2 3 SICK AG ...

Page 11: ...Important Information EuroFID Operating Instructions 8011094 V2 3 SICK AG 11 EuroFID 1 Important Information Main hazards Main instructions for operation Intended use Own responsibility ...

Page 12: ...al housing types and for extractive gas analysis wall housing type 19 slide in enclosure type Depending on the housing version the analyzer unit is designed either for indoor operation or outdoor installations P 15 1 4 2 Identification of the product version The version of a device module can be recognized by its exterior P 23 Fig 2 The mains voltage is stated on the type plate of the operating un...

Page 13: ... resulting from the combustion of the sample gas Eliminate the exhaust gases in a safe manner P 32 3 4 WARNING Danger to life health risk due to leaks in the gas path If the device measures toxic gases Ensure suitable safety measures CAUTION Risks resulting from incorrect or incomplete calibration If the EuroFID is not correctly calibrated the measured values are either incorrect or inaccurate Thi...

Page 14: ...tions Switch off the emergency off switch main switch of the higher level system Maintenance Calibrate the device regularly P 145 12 Clean the integrated sample gas filter regularly every 2 months P 162 14 4 If the EuroFID is used as a gas detector Check the function of the alarms regularly Shutdown Secure deactivate connected systems P 156 13 1 1 Prevent condensation in the measuring system To th...

Page 15: ... TI Air 17 FICA 1 4 2 Installation site The operating unit and analyzer unit P 23 Fig 2 are generally designed for indoor operation These devices should not be exposed to direct atmospheric influences wind rain sun Such influences can damage the devices and negatively affect the measuring accuracy The inline type analyzer unit can also be used outdoors if it is provided with a hood for weather pro...

Page 16: ...e gas 200 C 390 F max Influence of oxygen O2 and sulphur dioxide SO2 in the sample gas If the O2 concentration in the sample gas fluctuates the measured values can be corrupted The EuroFID is set at the works so that the measurement error is not greater than 4 of the measuring range end value If the following conditions apply at the same time in the sample gas SO2 concentration 50 mg m3 O2 concent...

Page 17: ... laws technical rules and company internal operating directives applicable at the respective installation site of the equipment Responsibility for hazardous substances Examples for safety measures Marking of the device with warning signs Marking of the installation site with warning signs Safety related instruction of personnel who could be in the vicinity of the installation site Safeguarding of ...

Page 18: ...18 EuroFID Operating Instructions 8011094 V2 3 SICK AG Important Information ...

Page 19: ...Product Description EuroFID Operating Instructions 8011094 V2 3 SICK AG 19 EuroFID 2 Product Description Product identification Functional principle Characteristics Versions ...

Page 20: ... by performing reference measurements with calibration gases which do not contain any hydrocarbons zero gas or of which the hydrocarbon concentration is known exactly calibration gas e g 80 ppm propane in air 2 2 Measuring method Instrument air The EuroFID requires hydrocarbon free instrument air for operation The instrument air is used in the EuroFID for the following purposes As induction air fo...

Page 21: ... purpose the pressure upstream from the bypass capillary is kept constant FID The permanent FID flame is supplied with combustion air and fuel gas Part of the instrument air serves as combustion air H2 or an H2 He mixture is used as fuel gas P 32 3 3 4 The volume flow of the fuel gas is kept constant by a system comprising a pressure regulator and a flow controller Supply of calibration gases An i...

Page 22: ...es are automatically derived from the largest measuring range and are therefore not variable Alternative scaling The EuroFID is calibrated at the works with propane i e the hydrocarbon measurement is modified for propane It is possible to reference the measuring ranges to another physical unit e g mg m3 or another substance e g butane To this purpose corresponding conversion factors can be set P 1...

Page 23: ...rview Analyzer unit type inline Analyzer unit type wall housing Analyzer unit type 19 slide in enclosure Operatingunittype 19 slide in enclosure with integrated terminal box Operating unit type 19 slide in enclosure Operating unit type 19 slide in enclosure Analyzer unit type industrial housing Terminal box ...

Page 24: ...This is a special version of the inline type in which the measuring system is accommodated in an enclosed housing It is equipped with a flange with a sampling probe in the same way as the inline type and is directly mounted on the process The industrial housing is either equipped with housing ventilation or an air conditioner and features a frost protection heater Design of the analyzer Fig 3 Anal...

Page 25: ...in enclosure type 2 4 3 Terminal box Versions Terminal box in its own housing P 190 Fig 39 Terminal box integrated into the operating unit 19 slide in enclosure type Terminal box integrated into the analyzer unit industrial housing type Functions Cable connections for the analyzer unit Voltage converters for the analyzer unit Voltage supply for the fan of the inline outer housing Control of the so...

Page 26: ...dustrial housing Accessory components Information for Hood for weather protection P 44 4 3 3 Analyzer unit type inline Mounting connections P 197 Fig 40 Analyzer unit type inline Analyzer unit type industrial housing Heat insulation flange for mounting connections P 197 Fig 41 Analyzer unit type inline Shut off fitting P 199 Fig 43 Analyzer units Terminal modules P 67 7 Operating units Counterpart...

Page 27: ...Project Planning EuroFID Operating Instructions 8011094 V2 3 SICK AG 27 EuroFID 3 Project Planning Scope of delivery Overview of the installation Operating materials Gas supply Exhaust gas venting ...

Page 28: ...nly with the analyzer unit inline type 1 individual test log 1 Operating Instructions Possible accessories options Mounting connection for the inline type analyzer unit Hood for weather protection for gas analyzer type inline Shut off fitting for gas supply Solenoid valve for the flow barrier option Terminal module NOTICE for analyzer unit types inline and industrial housing The surrounding tube o...

Page 29: ...1 Recommendation For warning of explosion risk in the event of H2 leakage P 32 3 3 4 Pressure reducer For instrument air For fuel gas P 31 3 3 3 P 32 3 3 4 Pressure monitor 1 Shut off valves 1 Heated sample gas line2 2 Only for the analyzer unit types wall housing and 19 slide in enclosure Or other condensation free supply of the sample gas to the analyzer unit P 35 3 5 2 Span gas Only during cali...

Page 30: ...2 3 3 4 Analyzer unit Wall housing type In an enclosed interior e g system cabinet P 38 4 1 19 slide in enclosure type In 19 frame P 40 4 2 Inline type On a mounting connection P 42 4 3 Industrial housing type On a mounting connection P 47 4 4 Shut off valves Near the analyzer unit2 2 Pre assembled shut off fitting available as accessory Refer to Analyzer unit Solenoid valve3 3 Only for devices wi...

Page 31: ...fier NOTICE Contaminated operating gases can corrupt the measured values and damage the analyzer unit Ensure the required purity of all operating gases Ensure that the gas pipes to the EuroFID are clean Free from particles dust chips Free from hydrocarbons grease oil solvents When installing the gas pipes pay special attention to cleanliness NOTICE When the supply of an operating gas fails the FID...

Page 32: ...ut P 65 6 3 6 3 4 Exhaust gas connections 3 4 1 Exhaust gas connection The exhaust gas of the FID measuring system is discharged through the Exhaust gas connection Important The exhaust gas contains steam consequences 3 4 3 3 4 2 Bypass gas connection Only applies to the analyzer unit types wall housing and 19 slide in enclosure The excess gas of the ejector pump is discharged through the Bypass g...

Page 33: ...ines against icing CAUTION Contaminants in the condensate Condensate from the exhaust gases contains substances from the sample gas These substances can be chemically corrosive and or must be disposed of separately If necessary Collect the condensate from the exhaust gas lines and dispose of correctly NOTICE Counterpressure and pressure fluctuations at the exhaust connections Can affect the measur...

Page 34: ... minimized by increasing the temperature To prevent absorption effects Use a heated sample gas line For sensitive measuring ranges Select a sample gas line made fully of non corrosive steel and heat the pipe Install an upstream dust filter if necessary The EuroFID has an integrated sample gas filter However the maintenance intervals of the device can become short if the sample gas contains large q...

Page 35: ...ke the lowest permissible curvature radius of the pipe into account refer to the technical specifications of the heated sample gas line Carefully insulate the connection points with jacketing e g on the gas connection of the analyzer unit Prevent thermal bridges to the sample gas line e g at the securing points During calibration it is possible that calibration gas is pressed out of the sample gas...

Page 36: ...mendation if span gas from a cylinder is used Monitor the supply pressure of the span gas with a pressure monitor which emits an electric signal at a certain minimum pressure e g 10 bar Connect the signal of the pressure monitor with the Gas supply malfunction control input P 65 6 3 6 Composition of the span gas P 147 12 3 2 ...

Page 37: ...Unit EuroFID Operating Instructions 8011094 V2 3 SICK AG 37 EuroFID 4 Installation of the Analyzer Unit Mechanical installation Gas connections Electrical connections Only observe the information which applies to your analyzer unit ...

Page 38: ...n on fuel gas P 32 3 3 4 Connect the fuel gas supply to the Fuel gas gas connection Calibr gas Span gas Provide suitable span gas P 147 12 3 2 Observe the information on span gas supply P 36 3 6 Connect the span gas supply to the Calibration gas gas connection Clamping ring screw connection on the protruding block Sample gas inlet Observe the notes on sample gas supply P 34 3 5 Connect the sample ...

Page 39: ... On devices with the flow barrier option Connect the solenoid valve to the terminal box P 54 5 2 Fig 4 Analyzer unit type wall housing Connections 3 bar H2 He Fuelgas 3 bar Kalibriergas Calibr gas 3 bar Instr Luft Instr air Auspuff Outlet 3 bar Kalibriergas Calibr gas 3 bar H2He Brenngas Fuelgas Auspuff Outlet 4 bar Instr Luft Instr air Bypass Outlet Auspuff Outlet Special version MCS Sample gas 0...

Page 40: ...nit type 19 slide in enclosure Recommended installation position The notes in this section are based on the assumption that the analyzer unit type 19 slide in enclosure is combined with an operating unit type 19 slide in enclosure with an integrated terminal box NOTICE Do not only secure the housing by the front panel Use the rack rails which bear the weight of the device Otherwise the device woul...

Page 41: ...Connections Auspuff Outlet 3 bar H2 He Fuelgas 3 bar Kalibriergas Calibr gas 3 bar Instr Luft Instr air System Printer Drucker RS 232 C Datenleitung Data cable in Analyzer Assembly Terminalbox AC 115V 230V Warning Achtung Air filter must be cleaned in regular intervals Luftfilter muss regelmäßig gereinigt werden Caution Achtung Power Netz Fuses Sicherungen 4A MT Analog and Digital I O Analoge und ...

Page 42: ... the analyzer unit by the base frame not by the sampling probe Fig 7 Fig 7 Lifting points on the EuroFID analyzer NOTICE The surrounding tube of the sampling probe contains a glass vacuum tube Do not subject the sampling probe to mechanical loads Do not use the sampling probe as a lifting point Otherwise the vacuum tube can break If the vacuum tube breaks condensate can form in the sampling probe ...

Page 43: ...he analyzer unit is used for hot processes 300 C Use the heat insulation flange instead of the flange seal P 197 Fig 41 If the hood for weather protection is to be fitted Fit the installation plate of the hood for weather protection between the mounting connection and flange of the analyzer unit P 44 4 3 3 2 Carefully insert the probe of the analyzer unit through the flange pipe 3 Connect the flan...

Page 44: ...1 Fit the installation plate of the hood for weather protection between the mounting connection and the flange of the analyzer unit type inline with the beveled edge at the top Fig 9 2 Let the upper section of the hood for weather protection slide onto the guide rails of the installation plate from the top 3 Push the base plate into the top section Fig 9 Installing the hood for weather protection ...

Page 45: ...r P 31 3 3 3 Connect the instrument air supply to the Instr air gas connection On devices with the flow barrier option Also connect the instrument air supply to a gas connection of the solenoid valve Connect the other gas connection of the solenoid valve to the flow barrier gas connection Fuel gas Fuel gas Observe the information on fuel gas P 32 3 3 4 Connect the fuel gas supply to the Fuel gas g...

Page 46: ...zer unit type inline Connections 3 bar H2 He Fuelgas 3 bar Kalibriergas Calibr gas 3 bar Instr Luft Instr air Auspuff Outlet 3 bar Kalibriergas Calibr gas 3 bar H2He Brenngas Fuelgas 4 bar Instr Luft Instr air Auspuff Outlet A only with the fan option B solenoid valve only with the flow barrier option ...

Page 47: ...ID analyzer in the industrial housing P 50 4 4 4 The industrial housing type analyzer unit is also available as an industrial housing Ex1 protected version If the EuroFID is equipped with the analyzer unit type industrial housing Ex1 Instead of the information in this section observe the information in the document Operating Instructions annex EuroFID analyzer unit type industrial housing Ex1 NOTI...

Page 48: ...48 EuroFID Operating Instructions 8011094 V2 3 SICK AG Installation of the Analyzer Unit Fig 11 Sealing sleeve of the sample gas probe Fig 12 Assembly sequence 1 2 ...

Page 49: ...e requirements of the housing into account dimensions P 188 Fig 36 Check whether the flange requires support to bear the weight of the device If necessary support the flange 4 4 3 Installation of the industrial housing Secure the industrial housing to the mounting connection gas connections pointing downwards Fit a flange seal between the industrial housing and the mounting connection NOTICE The b...

Page 50: ...dation PTFE tube from the outside through the plastic bulkhead fitting into the industrial housing place the clamping ring of the plastic bulkhead fitting onto the exhaust gas line 5 Connect the exhaust gas line to the Exhaust gas connection of the analyzer 6 Push the analyzer into the end stop 7 Place the clamping bar onto the rails behind the base frame 8 Press the clamping bar and the analyzer ...

Page 51: ... 10 4 Gas connection for Installation work Instr air Instrument air Observe the information on instrument air P 31 3 3 3 Connect the instrument air supply to the Instr air gas connection P 52 Fig 14 Fuel gas Fuel gas Observe the information on fuel gas P 32 3 3 4 Connect the fuel gas supply to the Fuel gas gas connection Calibr gas Span gas Provide suitable span gas P 147 12 3 2 Observe the inform...

Page 52: ...yzer unit type industrial housing Connections 4 bar Instr Luft Instr air 3 bar Kalibriergas Calibr gas 3 bar H2 He Fuelgas Auspuff Outlet max 500 m 1 PE 2 1 2 3 4 5 6 7 8 9 BK PE N L OG BK RD BK YE BN BK PE N L 11 12 14 15 16 17 18 19 20 21 22 13 PE L N PE 5 4 3 2 1 PE Drain if necessary open manually ...

Page 53: ...Installation of the Terminal Box EuroFID Operating Instructions 8011094 V2 3 SICK AG 53 EuroFID 5 Installation of the Terminal Box Assembly Electrical connections ...

Page 54: ... 56 Connection for flow barrier Only applies to devices with the flow barrier option Does not apply if the terminal box is integrated into the analyzer unit Connect the solenoid valve of the flow barrier to the connections VALVE 24 V X19 and 0 V X18 Connection for housing fan Only applies for devices with the fan option Connect the connection cable of the housing fan to a 24 V 0 V connection X21 X...

Page 55: ...s 8011094 V2 3 SICK AG 55 Fig 15 Terminal box Connections 42VAC PE PE 0V 24V 0V 0V Valve 24V 24V X17_19 X36_37 X20_21 X12_14 X10_11 max 500 m 2 A B C A A only with the fan option B only with the flow barrier option C possible supply for terminal module 2 accessory ...

Page 56: ...onnection cables Data cable in Datenleitung Analyzer Assembly Terminalbox AC 115V 230V X1 1 X1 2 X1 3 X1 4 1 2 3 PE X28 X27 X26 X25 X24 X23 X22 X15 X16 1 2 3 4 5 6 7 8 9 L1 N PE Reset Reset Data out Data out Data in Data in 24 VDC 24 VDC sw or sw rt sw ge br sw black orange black red black yellow brown black max 500 m RS422 ...

Page 57: ...Installation of the Operating Unit EuroFID Operating Instructions 8011094 V2 3 SICK AG 57 EuroFID 6 Installation of the Operating Unit Installation Electrical connections Signal connections ...

Page 58: ...using Use the rack rails Installation of the operating unit type 19 slide in enclosure Install the operating unit type 19 slide in enclosure into a 19 housing frame 4 HU Fig 17 Operating unit Installation of the operating unit type 19 slide in enclosure Housing dimensions and space requirements Operating unit type 19 slide in enclosure P 189 Fig 37 Operating unit type 19 slide in enclosure P 190 F...

Page 59: ...ig 18 Connect the mains cable to the mains supply Fig 18 Power plug mains switch If the operating unit is installed in a 19 system the mains switch is generally not visible and cannot be accessed immediately The European standard EN 61010 stipulates that an external mains switch must be installed for stationary devices which do not have an integrated mains switch CAUTION Damage malfunction caused ...

Page 60: ...ry use and servicing Measured values and signals The 37 pole D SUB plug connector Analog and digital I O provides the electronic signal outputs and inputs of the EuroFID Measured value outputs P 62 6 3 3 Analog inputs P 63 6 3 4 Control inputs for calibration control P 65 6 3 6 Switching outputs for alarms and status P 64 6 3 5 System Printer Drucker RS 232 C Analog and Digital I O Analoge und dig...

Page 61: ...2 6 25 SO7 Upper threshold value pre alarm H1 Threshold value 2nd pre alarm H0 7 26 SO8 Upper threshold value alarm H2 Threshold value alarm H2 8 27 Control inputs digital inputs SI1 Malfunction in the gas supply 10 28 SI2 Calibration block 11 29 SI3 Maintenance block 12 30 Analog inputs AI1 Analog input 1 14 32 AI2 Analog input 2 15 33 AI3 Analog input 3 16 34 AI4 Analog input 4 17 35 Analog outp...

Page 62: ...nger for connected devices stations When the operating unit is switched on the analog outputs emit a current of 22 mA for a short time 110 of the measuring range Before switching the operating unit off If necessary for safety reasons inform connected stations and or deactivate connected devices e g alarm indicator Electronic measuring range Measurement signal in the event of invalid measured value...

Page 63: ...an be used to monitor other devices by means of an analog signal To this purpose the EuroFID software contains several functions which can be activated in the Expert level sub menu The function parameters are adapted to individual customer requirements programming at the manufacturer s works Input signal Input signal range for the analog inputs 0 10 V Maximum permissible input signal 10 V If the i...

Page 64: ...nternal conditions are no longer in the operating range for valid measuring values 3 4 3 Corresponds to the status signal Service requirement of the NAMUR recommendations 4 A corresponding message is shown on the display Alarm if the threshold value is not reached L2 Activated as long as the measured value is outside the set threshold value Option L2 and H2 remain activated until they are reset by...

Page 65: ...ts as long as the Calibration block control input is activated If the calibration block blocks an automatic calibration automatic calibration starts as soon as the Calibration block control input is deactivated once more Calibration type ext auto As soon as the Calibration block control input is deactivated automatic calibration is started Maintenance block With this control input the EuroFID can ...

Page 66: ...tivated Printer option Use a printer with a serial interface RS232 Connect the printer to the Printer connection refer to printer Operating Instructions Check modify the printer settings P 136 11 17 Print function Print error archive P 110 11 5 3 The Printer option can be activated on the expert level not described in these Operating Instructions ...

Page 67: ...Terminal Modules Accessory EuroFID Operating Instructions 8011094 V2 3 SICK AG 67 EuroFID 7 Terminal Modules Accessory Installation Connection options Configuration options ...

Page 68: ...tor X10 contains several of these signal connections and additional signal feedbacks for internal system signal lines Mechanically the terminal module is a plug module for standard mounting rails in circuit cabinets dimensions P 200 Fig 45 Fig 21 Terminal module 1 2 4 22 18 14 10 6 24 20 16 12 8 1 3 21 17 13 9 5 23 19 15 11 7 J11 J10 J12 J13 J14 J15 J16 J17 J18 J19 J20 J22 J21 J23 X10 X20 X1 2 4 6...

Page 69: ...gnal connections can be used either on terminal strip X20 or X10 Two plug in jumpers jumper P 70 7 1 4 serve for configuration purposes For connection on X20 Close the respective plug in jumpers position jumpers For connection on X10 Open the respective plug in jumpers remove jumpers Feedback loop for Malfunction and Alarm A feedback loop can be set up for the Malfunction and Alarm signal outputs ...

Page 70: ...5 11 9 7 5 3 1 22 26 28 30 32 20 34 36 18 X20 Analog and Digital I O X1 R10 R11 R12 R13 500R 500R 500R 500R 2028680 8 6 5 4 3 9 2 1 10 12 13 14 15 16 17 18 19 27 25 24 23 22 28 21 20 29 30 31 32 33 34 35 36 37 12 14 15 16 17 11 18 19 10 8 7 6 5 4 3 2 1 30 32 33 34 35 29 36 37 28 27 26 25 24 23 22 21 20 Ref Z004057 Kumm 14 18 13 17 16 20 15 19 J22 J20 J23 J21 J10 J13 J15 J17 J19 J11 J12 J14 J16 J18...

Page 71: ...t 3 30 29 J16 J17 AI4 Analog input 4 32 31 J18 J19 Analog outputs5 5 Optionally 0 20 mA or 4 20 mA P 123 11 11 6 AO1 Measured value 34 33 21 22 AO2 Reference value 36 35 23 24 Terminal module 1 terminal strip X10 Functional group Function Jumper1 1 Explanation P 69 7 1 3 X10 Analog inputs2 2 Standard 0 10 V 0 20 mA or 4 20 P 69 7 1 3mA configurable Analog input 1 1 2 Analog input 2 3 4 Analog inpu...

Page 72: ...pped for the signal range 0 4 20 mA instead of 0 10 V Plug connector with its own switching inputs and outputs for connection of a control and indicator panel Additional terminal strip X10 for the connection of additional devices e g recording instrument 7 2 2 Technical design Mechanically the terminal module is a plug module for standard mounting rails in circuit cabinets dimensions P 200 Fig 46 ...

Page 73: ...fety relay connected in series which are both positively driven with an NC contact This prevents deactivation of an alarm signal if a relay switching contact becomes stuck or welded Activated condition Maintenance Terminal module 2 has its own Maintenance condition which can be activated with a control input X30 3 X30 16 Effect of the Maintenance condition The Maintenance switching output is activ...

Page 74: ...s In the standard configuration the analog outputs on terminal strip X20 are available can however also be connected to X10 The jumpers J4 and J5 serve for configuration purposes The connector pin assignment of the connection cable are not identical Do not confuse the ends of the connection cable Logical function condition Condition of the relay switching contact Enabled Closed Disabled Open Power...

Page 75: ...function The error signal is output via a relay the external red lamp X30 7 X30 20 shows the status of the relay If this function should be used Remove jumper J40 Table 7 Jumper configuration for analog input 2 of terminal module 2 Analog input B connected with J1 J2 J3 analog input 2 of the operating unit bridged open open analog input 3 of the operating unit open bridged open analog input 4 of t...

Page 76: ... 8 Control inputs4 4 Input signal 24 VDC max Maintenance block 9 10 Calibration block 11 12 Malfunction in the gas supply 13 14 Terminal module 2 terminal strip X21 Functional group Function Jumper Switching outputs1 1 Potential free switching contacts permissible load P 74 7 2 5 System in service 1 2 configurable service requirement or pre alarm alarm if threshold value is not reached 3 4 J6 J7 J...

Page 77: ...Start up EuroFID Operating Instructions 8011094 V2 3 SICK AG 77 EuroFID 8 Start up Preparations Activation procedure Function test ...

Page 78: ...isplayed When the software has started the System in Service status is activated LED Service lights up The sensor block in the analyzer unit starts to heat up The supply of instrument air is activated in the analyzer unit internal solenoid valve opens The supply of zero gas is activated in the analyzer unit CAUTION Possible danger for connected devices stations When the operating unit is switched ...

Page 79: ... b l o c k 1 9 8 3 2 0 0 0 C E L P u m p O N A c t 1 8 6 3 m b a r F l a m e O U T S y s t e m i n S e r v i c e S e r v i c e r e q u i r D i a g Maximum remaining running time1 Current actual temperature set temperature Status message Status message 1 If the set temperature is not reached within the remaining running time the error message 61 Analyz heat is displayed P 175 15 5 Warm up can take ...

Page 80: ...80 EuroFID Operating Instructions 8011094 V2 3 SICK AG Start up ...

Page 81: ...Operation General EuroFID Operating Instructions 8011094 V2 3 SICK AG 81 EuroFID 9 Operation General Access Operation Status messages ...

Page 82: ...ue 1 1 Is not displayed as long as the System in Service status is activated Fault The measuring system is not ready for operation The EuroFID does not show any current measured values Service Service is required However the EuroFID continues to display current measured values Or The System in Service message is activated P 129 11 12 The EuroFID does not show any current measured values Pay attent...

Page 83: ...vates measurement mode with measurement display from all areas of the menu system Numeric keys For entry functions Enter the required number In the menu system Select the respective function Decimal point key Plus minus key Changes the mathematical sign when a value is entered Arrow keys Used to navigate through the selection options of the menus Enter key For entry functions Concludes an entry In...

Page 84: ...o n 4 F l a m e i g n i t i o n 5 D i a g n o s i s 6 M a i n t e n a n c e 7 L a n g u a g e 8 G e n e r a l H e l p 6 1 6 m g C S y s t e m i n S e r v i c e S e r v i c e r e q u i r D i a g Menu title Software version Date Menu language P 90 10 1 P 91 10 2 1 P 151 12 5 P 92 10 4 P 93 10 5 P 102 11 1 P 99 10 7 Current measured value Status message Status message 1 Only appears if manual is set ...

Page 85: ...ted value Display rate Setup filter Display range Output range Range select mode Set measur range Alarm value set up Set measur range Purging parameters Next menu Time and date set Change time zone Summer winter time Unit of measurement Name of analyzer Printout setup1 Paper size Printout setup Archive of Meas Val Instrument Log Print diagnosis Printout all Param Print selftest Expert level Not de...

Page 86: ...eformed glass insulation tube is severely damaged Operating unit The OK LED does not light up The Fault or Service LED lights up and malfunction messages are displayed General causes Incorrect operating conditions e g ambient temperature gas pressure Accumulated heat ambient temperature too high Moisture condensation wetness on the device Pronounced deformation of the device Defective damaged conn...

Page 87: ...d by hydrogen H2 Follow the works instructions which apply for this situation Otherwise Close off the fuel gas supply EuroFID Switch off external mains switch or mains switch on the rear of the operating unit Switch off the peripheral devices if installed e g heated sample gas line In the event of a fire Draw the attention of firefighters to hydrogen cylinders and pipes ...

Page 88: ...88 EuroFID Operating Instructions 8011094 V2 3 SICK AG Operation General ...

Page 89: ...s EuroFID Operating Instructions 8011094 V2 3 SICK AG 89 EuroFID 10 Main Menu Functions Starting measurement display Manual start of calibration Manual ignition of the FID flame Diagnosis displays Language selection Help ...

Page 90: ...ue3 Current measuring range measuring range end value Status message Status message 1 Counter starts at manufacturer s works 2 Supplement text for the physical unit P 134 11 15 3 In relation to the current measuring range or a specific measuring range optional Setting options Date Time P 131 11 14 1 Resolution of the measurement display number of digits P 122 11 11 5 Refresh interval display rate ...

Page 91: ...is displayed 5 Close the menu a Press or E n d is highlighted b Press 10 3 Calibration note Manual calibration can be performed with the Calibration menu Main menu Calibration For a detailed description refer to P 151 12 5 Available measuring ranges P 127 11 11 10 The Range select option is only available in the main menu if the measuring range mode is set to manual P 115 11 9 M a i n m e n u R a ...

Page 92: ...on attempts were unsuccessful a malfunction message is displayed When you start the function while the FID flame is burning nothing happens Procedure 1 Open the menu Main menu Flame Ignition To start the function 2 Press The main menu appears with the added information I g n i t i o n F l a m e I g n i t i o n F l a m e I g n i t i o n Y E S C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu title S...

Page 93: ...h do not yet negatively affect the measured values Example of a malfunction message D i a g n o s i s S y s t e m f a i l u r e m s g 1 S e r v i c e r e q u i r r e p o r 0 6 1 6 m g C R a n g e 1 0 0 Menu title No of current system failure messages No of current service requirement messages Current measured value Current measuring range measuring range end value It is not possible to return to t...

Page 94: ...urrent measured value Current measuring range measuring range end value 1 JA activated NEIN not activated 2 If YES is displayed although the current measured value is inside the threshold value The latching function is activated manual deactivation is necessary P 130 11 13 D i a g n o s i s I n s i d e T e m p E l e A n a l v a c t u a l 3 2 8 C E L 6 1 6 m g C R a n g e 1 0 0 Menu title Current t...

Page 95: ... the ambient pressure D i a g n o s i s E j e c t o r F i x e d P S a m p l e I n p u t P r e s s u r a c t u a l 1 0 0 6 6 m b a r I n s t r A i r P r e s s u r e a c t u a l 2 4 0 4 6 m b a r S a m p l e G a s P r e s s u r e a c t u a l 1 1 4 5 3 m b a r F a c t o r 3 7 4 1 6 6 5 0 0 1 8 p p m R a n g e 1 0 0 Menu title Setpoint value Ambient pressure 5 10 mbar Setpoint value 2350 2500 mbar Set...

Page 96: ...tus2 4 Solenoid valve status2 5 Solenoid valve status2 Solenoid valve status2 Status of the flow barrier option 6 Current measured value Current measuring range measuring range end value 1 ON if the ignition spiral is heated during an ignition process 2 SV Solenoid valve ON Valve open OFF Valve closed 3 ON during ignition of the FID flame 4 ON when the sensor block has reached the set temperature ...

Page 97: ...g C R a n g e 1 0 0 Menu title Date time of last calibration Zero drift since the last basic calibration Sensitivity drift since the last basic calibration 1 Sensitivity drift since the last calibration1 Current measured value Current measuring range measuring range end value 1 relative to the measuring range end value The deviations are automatically compared with the drift limit values for detai...

Page 98: ...g pressure setting Serial number of the ejector pump works setting Data record no 1 of 4 Coefficients of the ejector characteristic curve Current dilution factor1 Current measured value Current measuring range measuring range end value 1 Internal calculated value not physical value D i a g n o s i s P a r a m S a m p l e G a s P u m p F i x P r e s s S e r N o 9 0 2 0 4 0 4 2 4 4 A 0 3 8 7 0 7 6 8...

Page 99: ...ure Open the menu Main menu General Help To view additional information Press To close the help function Press L a n g u a g e 1 L a n g u a g e A M 2 L a n g u a g e N Z Menu title L a n g u a g e L a n g u a g e A M 1 2 G e r m a n 3 4 S p a n i s h 5 F r e n c h 6 E n g l i s h 7 8 9 6 1 6 m g C R a n g e 1 0 0 Menu title G e n e r a l H e l p G e r m a n T h e f o l l o w i n g s e c t i o n s...

Page 100: ...100 EuroFID Operating Instructions 8011094 V2 3 SICK AG Main Menu Functions ...

Page 101: ... Maintenance Sub menu Functions EuroFID Operating Instructions 8011094 V2 3 SICK AG 101 EuroFID 11 Maintenance Sub menu Functions Settings System information Test functions ...

Page 102: ... is activated access to the Maintenance sub menu is blocked A corresponding note appears when the password is entered The service lock can be overridden by entering the password once more M a i n t e n a n c e P a s s w o r d f o r U s e r l e v e l 1 2 3 7 8 9 P a s s w o r d i n p u t f o r U s e r l e v e l s C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu title Entry field Current measured va...

Page 103: ...ating Instructions 8011094 V2 3 SICK AG 103 11 2 Calibration gas value note The setpoint value for sensitivity calibration is set in the Calibr Gas Value menu Main menu Maintenance Calibr Gas Value For a detailed explanation refer to P 149 12 4 2 ...

Page 104: ...ctors Menu in software mode Emission Menu in software mode Process and LEL For setting 1 Press or until the respective conversion factor is highlighted 2 Enter the required conversion factor To finish 1 Press or until E n d is highlighted 2 Press Standard setting of the conversion factor for Process and LEL mode 8000 ppm 47 LEL valid for an explosive atmosphere formed with propane at 20 C 1 ppm pr...

Page 105: ...bon atoms in the molecules of the span gas with which the EuroFID was calibrated e g for propane NE 3 VM Molar volume Under normal conditions1 VM 22 4 L mol 1 Temperature 0 C pressure 1013 hPa Measuring component Propane C3H8 Employed span gas Propane Displayed measured value 5 7 p p m MM 57 12 3 57 1 607 91 6 mgC m3 22 4 MR ME MM 12 NR Rf Parameter Significance MR Mass concentration of the measur...

Page 106: ...tained in the sample gas measuring component Rf Response factor of the measuring component P 106 Table 10 Measuring component Acetone C3H6O Employed span gas Propane C3H8 Displayed measured value 3 6 1 p p m based on propane Response factor for acetone 0 71 MR 361 ppm 3 508 ppm acetone 0 71 3 Table 10 Tested response factors for the EuroFID based on propane Measuring component Rf Acetone 0 70 Acet...

Page 107: ...ternally interrupted the FID flame extinguished The Measured value valid status output is deactivated The OK LED does not light up The ejector pump and the heater of the sensor block remain in operation Procedure 1 Open the menu Main menu Maintenance Standby 2 Press or The selection box is highlighted 3 P r e s s until the required number is displayed Y E S or N O 4 Press or E n d is highlighted 5...

Page 108: ... error archive contains the last 64 messages These messages can be Viewed on the display Printed if the Printer option is activated Fully deleted Open Main menu Maintenance Error archive E r r o r a r c h i v e 1 D i s p o f e r r a r c h 2 P r i n t e r r o r a r c h i v 3 D e l e t e e r r o r a r c h 6 1 6 m g C R a n g e 1 0 0 Menu title 1 Current measured value Current measuring range measuri...

Page 109: ... C o n t i n u e is displayed 2 C o n t i n u e or E N D Press To cancel Press Printing all error messages P 110 11 5 3 Deleting all error messages P 111 11 5 4 Error messages in full detail diagnosis function P 93 10 5 3 D i s p o f e r r a r c h i v 1 5 0 5 2 0 0 3 0 9 5 2 3 1 M a i n t e n a n c e 0 0 0 7 9 S e r v i c e r e q u i r D i a g 1 5 0 5 2 0 0 3 0 9 5 2 3 3 F i l t e r e r r o r 0 0 ...

Page 110: ... the menu Main menu Maintenance Error archive Print error archive 2 Press or The selection box is highlighted 3 Press The selection switches to Y E S 4 Press or E n d is highlighted 5 Press All error messages are output via the printer output Printer settings P 136 11 17 P r i n t e r r o r a r c h i v e I n s t r u m l o g r e g i s t e r P r i n t N O 1 2 p p m R a n g e 1 0 0 Menu title Selecti...

Page 111: ...chive 2 Press or The selection box is highlighted 3 Press The selection switches to Y E S 4 Press or E n d is highlighted 5 Press All error messages are deleted The E r r o r a r c h i v e menu appears NOTICE Deletion is permanent and cannot be reversed D e l e t e e r r o r a r c h i v e I n s t r u m l o g r e g i s t e r D e l e t e N O 1 2 p p m R a n g e 1 0 0 Menu title Selection box Current...

Page 112: ...flow barrier option The external solenoid valve is deactivated The sample gas supply is activated again Open the menu Main menu Maintenance Filter change Procedure abbreviated a Before commencing maintenance work Open the Filter change menu Main menu Maintenance Filter change Set the Filter change status to YES Selection box 1 Close the Filter change menu END enter key b After maintenance work Ope...

Page 113: ... to open the System Parameters menu if the device status System in Service is activated 1 If the device status System in Service is not activated Activate the System in Service device status P 129 11 12 2 Main menu Maintenance System Parameters S y s t e m P a r a m e t e r s 1 U s e r l e v e l 2 E x p e r t l e v e l 3 Z e r o C h e c k 4 C a l i b g a s c h e c k 5 R e s t a r t S y s t e m i n...

Page 114: ...r a m e t e r s 5 A l a r m v a l u e s e t u p 6 S e t m e a s u r r a n g e 7 P u r g i n g t i m e 8 N e x t m e n u F a c t o r y l e v e l a c t i v e R a n g e 1 0 0 S y s t e m i n S e r v i c e Menu title Open the second selection menu S y s t e m P a r a m e t e r s U s e r l e v e l 1 S a m p l e p o i n t p a r 2 T i m e a n d d a t e s e t 3 C h a n g e t i m e z o n e 4 S u m m e r w ...

Page 115: ... a measuring range1 1 Permanent setting of a specific measuring range P 115 M a n u a l Manual measuring range selection P 91 10 2 a u t o Automatic measuring range switch over2 the analog output Reference value shows measured values P 62 6 3 3 2 Settings for automatic measuring range switch over P 116 a u t o A O u Automatic measuring range switch over2 the analog output Reference value signals t...

Page 116: ...th automatic measuring range switch over R a n g e M a x i m u m The largest measuring range with automatic measuring range switch over M a x i m u m Threshold value at which the EuroFID switches to the next largest measuring range1 1 Relative to the measuring range end value of the current measuring range the effect is only valid after the set delay M i n i m u m Threshold value at which the Euro...

Page 117: ... C below the classification temperature refer to type plate Example Classification temperature 220 C sensor block set temperature 195 C Procedure 1 Open the menu Main menu Maintenance System Parameters User level Setup temp sensbl 2 Press or Entry field is highlighted 3 Enter the required value 4 Press or E n d is highlighted 5 Press Do not change the setpoint temperature set at the works S y s t ...

Page 118: ...hted 5 Press If the Integrated value is increased the reaction time 90 time of the measurement display is greater If the Integrated value is decreased the measurement irregularity of the measurement display can increase There is also a similar setting option for the Measured value analog output P 120 11 11 3 for the Reference value analog output P 121 11 11 4 Small particles can cause extreme fluc...

Page 119: ...stipulated for the measurement displays Procedure 1 Open the menu Main menu Maintenance System Parameters User level I O Parameters Display rate 2 Press or Entry field is highlighted 3 Enter the required value 4 Press or E n d is highlighted 5 Press S y s t e m P a r a m e t e r s D i s p l a y r a t e D i s p l a y r e f r e s h 0 s u p 0 s u p t o 6 0 s C h a n g e o r 6 1 6 m g C R a n g e 1 0 ...

Page 120: ...e constant of sliding averaging time related integration Procedure 1 Open the menu Main menu Maintenance System Parameters User level I O Parameters Setup filter 2 Press or Entry field is highlighted 3 Enter the required value 4 Press or E n d is highlighted 5 Press The Setup filter setting only affects the Measured value analog output P 62 6 3 3 Standard value for emission measurement 30 s There ...

Page 121: ... 11 11 3 Procedure 1 Open the menu Main menu Maintenance System Parameters User level I O Parameters Median value time 2 Press or Entry field is highlighted 3 Enter the required value 4 Press or E n d is highlighted 5 Press S y s t e m P a r a m e t e r s M e d i a n v a l u e t i m e A v e r a g e t i m e 1 8 0 0 0 s u p 0 0 s u p t o 1 8 0 0 0 s C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu t...

Page 122: ... v a l u e Displayed measured value current value the measured value on the Measured value analog output can vary1 1 If measured value damping is set P 115 11 9 M e a n v a l u e Displayed measured value measured value at the Measured value analog output 2 2 Therefore measured value damping P 115 11 9 also affects the measurement display M o d e a s M R The bar scale is based on the current measur...

Page 123: ...utput signal 2 mA means malfunction for a detailed explanation refer to P 62 6 3 3 M o d e a s M R The electronic measuring span corresponds to the current measuring range 0 100 R a n g e The electronic measuring span corresponds to the set values f r o m t o f r o m 2 2 Adjustable if Range is selected as the mode Beginning value of the bar scale t o 2 End value of the bar scale Z e r o G a s A n ...

Page 124: ...s differential gap Threshold value modes There are two threshold value modes a Two threshold values for alarm signalling when the threshold value is not reached L1 L2 and if the threshold value H1 H2 is exceeded b Three threshold values for alarm signalling if the threshold value is exceeded H0 H1 H2 Threshold values The threshold values are physical values the physical unit is shown in the menu S...

Page 125: ...hreshold value The set hysteresis applies for all threshold values Set the hysteresis as required Self latching function for H2 L2 The alarm signal of the threshold values H2 and L2 can be self latching In the self holding setting the alarm signal is activated after triggering irrespective of the further development of the measured value until it is reset with the menu function P 130 11 13 When th...

Page 126: ...a n g e 1 0 0 Menu title Selection box 1 Physical unit of the threshold values Entry field 1a Entry field 1b Entry field 1c Entry field 2 Entry field 3 Selection box 2 Current measured value Current measuring range measuring range end value A l a r m v a l u e s e t u p p p m T h r e s H 2 0 0 0 T h r e s H 1 0 0 0 T h r e s L 1 0 0 0 T h r e s L 2 0 0 0 D e l a y 0 0 s H y s t e r 5 A l a r m s e...

Page 127: ...5 cannot be individually adjusted The beginning values of the measuring ranges are always 0 not variable The physical unit cannot be changed in this menu NOTICE If the measuring range setting was changed Recalibrate the device S c a l e f i x i n g M a x 2 3 7 4 4 p p m U s e s k a u p u p t o p p m p p m 0 0 0 0 7 5 0 0 0 7 5 0 0 0 7 5 0 0 0 0 7 5 0 0 0 0 0 7 5 0 0 0 0 0 0 C h a n g e o r E n d 6...

Page 128: ...nance System Parameters User level Purging time 2 Press or Entry field is highlighted 3 Enter the required value 4 Press or E n d is highlighted 5 Press CAUTION Incorrect alarm signal resulting from inadequate purging time If the purging time setting is inadequate it is possible that an alarm signal threshold value exceeded is still triggered It is preferable to select a long purging time rather t...

Page 129: ...indicators alarms are deactivated for information refer to P 124 11 11 9 The Service LED lights up The OK LED does not light up Procedure 1 Open the menu Main menu Maintenance System in Service YES NO 2 Press or The selection box is highlighted 3 Press until the required status is displayed The device status switches to the required status Additional display text System in Service 4 Press or E N D...

Page 130: ... value is outside the threshold value Procedure 1 Open the menu Main menu Maintenance Threshold reset 2 Press or The selection box is highlighted 3 Press The selection box switches to Y E S Alarm signals are deactivated Does not occur if the measured value is still outside the threshold value H2 or L2 4 Press or E n d is highlighted 5 Press T h r e s h o l d r e s e t A l a r m r e s e t N O C h a...

Page 131: ...the clock has been reset the EuroFID restarts As a result the operating function is temporarily shut down Ensure that this cannot cause any problems S y s t e m P a r a m e t e r s T i m e a n d d a t e s e t Y e a r 1 9 9 4 2 1 0 0 2 0 0 6 M o n t h 1 1 2 1 1 D a y 1 3 1 2 9 H o u r 0 2 3 1 7 M i n u t e 0 5 9 3 9 S e c o n d 0 5 9 4 5 C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu title Date1 ...

Page 132: ...vel Next menu Change time zone 2 Press or The entry field is highlighted 3 Enter the required value possible 1 2 0 0 to 1 2 0 0 4 Press or E n d is highlighted 5 Press The internal clock then starts with the set values Switching from summer winter time P 133 11 14 3 S y s t e m P a r a m e t e r s C h a n g e t i m e z o n e T i m e z o n e 1 0 0 H C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu ...

Page 133: ...m1 1 Central European regulation currently also applies to Albania Algeria Andorra Angola Yugoslavia Cameroon Congo Liechtenstein Luxemburg Malta Monaco Nigeria Austria Poland Switzerland Slovakia Spain Czech Republic Tunisia Vatican City Zaire D O f f i c i a l Germany1 D K O f f i c i a l Denmark1 E O f f i c i a l Spain 1 F O f f i c i a l France 1 G B O f f i c i a l United Kingdom Great Brita...

Page 134: ...nit of measurement 2 Press or The first character in the entry field is highlighted 3 Enter the required character With the arrow keys move the highlighting to the required position Press the enter key until the required character is displayed To finish 4 Press E n d is highlighted 5 Press S y s t e m P a r a m e t e r s U n i t o f m e a s u r e m e n t U n i t o f m e a s u r e m e n t a B c 1 2...

Page 135: ...ers User level Next menu Name of analyzer 2 Press or The first character in the entry field is highlighted 3 Enter the required character With move the highlighting to the required position Press until the required character is displayed To finish 4 Press or E n d is highlighted 5 Press S y s t e m P a r a m e t e r s N a m e o f a n a l y z e r N a m e o f a n a l y z e r a B c 1 2 3 4 5 6 7 X y ...

Page 136: ...ystem Parameters User level Next menu Printout setup Paper size 2 Press or until the respective field is highlighted 3 With entry fields Enter the required value With selection boxes Press until the required setting is displayed To finish 4 Press or until E n d is highlighted 5 Press The Printer option can be activated on the expert level not described in these Operating Instructions P r i n t o u...

Page 137: ...r Print alarms after each modification S t a t P r Print status messages after each modification C a l P r Print calibration data after each calibration P u r g e P r Print Purge status Immediately I n L o g P r Print instrument log Immediately N a m e P r Print the name of the sampling point Immediately P r e s s P r Print the induction air pressure with the measured value P r i n t o u t s e t u...

Page 138: ...Printout setup Archive of Meas Val Or Main menu Maintenance System Parameters User level Next menu Printout setup Archive of Meas Val 2 Press or The selection box is highlighted 3 Press The selection switches to Y E S 4 Press or E n d is highlighted 5 Press Printout starts A r c h i v e o f M e a s V a l A v e r a g e a r c h i v e P r i n t N O 6 1 6 m g C R a n g e 1 0 0 Menu title Selection box...

Page 139: ...out setup Instrument log Or Main menu Maintenance System Parameters User level Next menu Printout setup Instrument Log 2 Press or The selection box is highlighted 3 Press The selection switches to Y E S 4 Press or E n d is highlighted 5 Press Printout starts I n s t r u m e n t L o g P r i n t N O C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu title Selection box Current measured value Current m...

Page 140: ...p Print diagnosis Or Main menu Maintenance System Parameters User level Next menu Printout setup Print diagnosis 2 Press or The selection box is highlighted 3 Press The selection switches to Y E S 4 Press or E n d is highlighted 5 Press Printout starts P r i n t d i a g n o s i s P r i n t N O C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu title Selection box Current measured value Current measu...

Page 141: ...r Main menu Print setup Print selftest Or Main menu Maintenance System Parameters User level Next menu Print setup Print selftest 2 Press or The selection box is highlighted 3 Press The selection switches to Y E S 4 Press or E n d is highlighted 5 Press Printout starts P r i n t s e l f t e s t P r i n t N O C h a n g e o r 6 1 6 m g C R a n g e 1 0 0 Menu title Selection box Current measured valu...

Page 142: ... All device data are printed To cancel printing 3 Press The printout is stopped 4 Press The selection switches to Y E S 5 Press or P r i n t o u t a l l P a r a m 4 5 3 7 1 P l e a s e w a i t E s c a p e B A C K 6 1 6 m g C R a n g e 1 0 0 Menu title Progress report Operating instruction see below Current measured value Current measuring range measuring range end value P r i n t o u t a l l P a r...

Page 143: ...hed on Measured value processing then restarts All saved values remain unchanged Procedure 1 Open the menu System Parameters Main menu Maintenance System Parameters 2 Select R e s t a r t CAUTION Risk for connected devices systems During restarting all device functions of the EuroFID are temporarily shut down This also applies to measured value outputs and status messages Ensure that this cannot c...

Page 144: ...144 EuroFID Operating Instructions 8011094 V2 3 SICK AG Maintenance Sub menu Functions ...

Page 145: ...Calibration EuroFID Operating Instructions 8011094 V2 3 SICK AG 145 EuroFID 12 Calibration Types of calibration Calibration requirements Manual calibration procedure Automatic calibration ...

Page 146: ...asured is supplied to the analyzer unit b The EuroFID determines the measured value actual value of this calibration gas c The EuroFID compares the actual value with the setpoint value calculates the deviation and then corrects the internal calculation parameters When is calibration necessary The EuroFID should be calibrated After start up At regular intervals during operation approx weekly 12 2 T...

Page 147: ...position of the sample gas Setpoint value Recommendation Use an span gas with a setpoint value of around 80 of the end value of the measuring range which is used during operation The setpoint value of the span gas is normally identical with the concentration of the hydrocarbon in the span gas In some cases however a conversion factor is necessary to take the concentration of the sample gas into co...

Page 148: ...on1 1 Standard setting set at manufacturer s works a u t o Automatic calibration starts automatically at the set times P 150 12 4 3 manual calibration is still possible e x a u t o Automatic calibration is started via the Calibration block control input P 65 6 3 6 e x S t e u without function M R Z e r o Measuring range in which the zero gas is measured2 2 Recommendation Smallest measuring range u...

Page 149: ...n gas in ppm 4 Press or The setpoint value is automatically converted to the physical unit E n d is highlighted 5 Press Criteria for the suitable span gas setpoint value P 147 12 3 2 The setpoint value for the span gas is always 0 ppm If you use a test gas from a cylinder Read the setpoint value from the certificate of the gas cylinder This usually specifies the concentration of a calibration gas ...

Page 150: ...yed Y Start time is applied N is ignored To finish 4 Press or until E n d is highlighted 5 Press Recommended calibration interval 1 week If the Calibration block control input P 65 6 3 6 is activated no calibration operations are started If a start time is blocked as a result the respective calibration is automatically run as soon as the Calibration block control input is deactivated C a l i b r a...

Page 151: ...rectly 12 4 2 2 Open the menu Main menu Calibration To start calibration 3 Press The Calibration status output is activated The calibration operation runs automatically If the Calibration block control input is P 65 6 3 6 no calibration operations can be performed C a l i b r a t i o n Z e r o G a s 0 0 0 p p m 0 0 0 m g C C a l G a s 7 9 1 p p m 1 2 7 2 m g C r u n Y e s C h a n g e o r 6 1 6 p p...

Page 152: ...e Display D r i f t o f s p a n g a s If the D r i f t o f s p a n g a s is greater than 3 0 LED Service and malfunction message Service requir are activated If the D r i f t o f s p a n g a s is greater than 5 0 LED OK goes out the Failure status is activated 1 1 Check the test gas resources setpoint value repeat calibration If not successful Notify the after sales service of the manufacturer C a...

Page 153: ... during the Zero check this function can be used to measure the span gas instead of the sample gas When the function is activated the span gas supply is automatically activated internal solenoid valve opens but the EuroFID remains in measurement mode This condition terminates automatically when a programmed time has elapsed approx 5 minutes or if the menu function is previously cancelled Procedure...

Page 154: ...154 EuroFID Operating Instructions 8011094 V2 3 SICK AG Calibration ...

Page 155: ...Shutdown EuroFID Operating Instructions 8011094 V2 3 SICK AG 155 EuroFID 13 Shutdown Preparations Shutdown procedure ...

Page 156: ...orm safeguarding measures 13 1 2 Shut off the calibration gas supply if available 3 Close the fuel gas supply external valve The FID flame goes out The EuroFID measuring system is purged with instrument air 13 1 2 Protection against condensation 4 Deactivate the H2 leakage monitoring device if installed 5 Wait for at least 10 minutes purging time 6 Close off the instrument air supply 7 Switch off ...

Page 157: ...e analyzer unit type industrial housing Remove the analyzer with the sampling probe and pack separately Protect the surrounding tube of the sampling probe in the packaging against impact and jolts General transport safety When handling heavy objects Wear safety shoes Handle sharp edged objects in a manner that there is no risk of injury 13 4 Disposal Observe locally applicable legal regulations Di...

Page 158: ...158 EuroFID Operating Instructions 8011094 V2 3 SICK AG Shutdown ...

Page 159: ...Maintenance EuroFID Operating Instructions 8011094 V2 3 SICK AG 159 EuroFID 14 Maintenance Maintenance plan Maintenance work Preventative maintenance Recommended spare parts ...

Page 160: ... reach temperatures of up to 350 C Wear protective gloves Keep dismantled hot components away from electrical components and cables and leave to cool at a protected place CAUTION General hazards caused by electrical voltage If it is necessary to open the device during setting or maintenance work and it is necessary for the power supply to remain activated Only have this work done by skilled person...

Page 161: ... gas detector c Have performed by skilled persons d Only when deposits have accumulated in the exhaust gas lines as required Also observe the statutory and works regulations which apply for the individual application Maintenance interval1 1 M month s Y year s Maintenance work Com ment 6 m 1Y 3Y 5Y 9Y Adjust the pressure sensors a Check the operating parameters a Check the overtemperature safety fe...

Page 162: ... filter for conventional applications 2 months 1500 hours of operation If the sample gas filter is dismantled for maintenance work e g if the filter element was removed for cleaning new sealing rings must be used for reassembly spare parts P 168 14 4 4 Analyzer unit Access to the sample gas filter Type wall housing Remove the cover Type 19 slide in enclosure Open the front panel Type inline Remove...

Page 163: ...ent P 168 14 4 4 Measuring operation is interrupted during maintenance Inform any affected stations If necessary for safety purposes Deactivate connected devices NOTICE Only open the sample gas filter when the Filter change status is activated Otherwise dust laden ambient air can enter the measuring system Soiling which occurs as a result can render the measuring system useless M a i n t e n a n c...

Page 164: ...ne and industrial housing The sampling pipe of the sampling probe is pulled out of the filter element In some applications the sampling pipe can reach a temperature of up to 350 C Wear protective gloves Keep dismantled hot components away from electrical components and cables and leave to cool at a protected place WARNING Danger in the event of discharged process gas Does not apply to devices with...

Page 165: ... gas tight Do not use tools Deactivate the Filter change status 1 Open the Filter change menu again Main menu Maintenance Filter change 2 Press or Selection box 2 is highlighted 3 Press Selection box 2 switches to Y E S 4 Press or E n d is highlighted 5 Press The sample gas filter is heated approx 15 minutes Measurement mode is then automatically reactivated CAUTION Hazards resulting from a leaky ...

Page 166: ...pes inline industrial housing including the sampling pipe 3 Remove pressure plate C 4 Remove filter element D If the displayed calibration deviations are now unusually high the sample gas filter is probably leaking The filter element is a cylindrical sleeve of sintered metal Dirt deposits form on the inside of the sleeve The following applies for the analyzer unit types inline and industrial housi...

Page 167: ...pipe Only valid for analyzer unit types inline and industrial housing Inspect the sampling pipe Remove deposits that could cause clogging of the sampling pipe Assemble the filter element Use new sealing rings spare parts P 168 14 4 4 Apply a thin layer of grease to sealing rings and metal threads grease type P 168 14 4 4 During assembly ensure that the device is sealed against dust NOTICE Use oil ...

Page 168: ...e inline version 2 5315538 Sintered metal filter element 1 μ3 3 Micrometers μm 5315642 Sintered metal filter element 3 μ 5324591 Sintered metal filter element 5 μ 3a1 4042054 Hollow bolt 3b2 2028684 Sampling pipe 6 5 590 mm long 2045686 Sampling pipe 6 5 810 mm long 2045366 Sampling pipe 8 6 for EuroFID 1300 mm long 4 10 2028683 Sealing ring service kit EuroFID O rings made of Viton 2028689 Sealin...

Page 169: ...Clearing Malfunctions EuroFID Operating Instructions 8011094 V2 3 SICK AG 169 EuroFID 15 Clearing Malfunctions General malfunctions Malfunction messages Display messages Measurement errors ...

Page 170: ...vertemperature switch of the analyzer unit has been triggered P 173 15 4 Possible cause Note The EuroFID is not ready for operation Follow the start up procedure P 77 8 Pay attention to the status messages P 93 10 5 The EuroFID is not correctly calibrated Check the employed span gas P 147 12 3 2 Check the setpoint value P 149 12 4 2 If necessary re run calibration The averaging setting is too high...

Page 171: ...s is removed electrical contacts are exposed which carry mains voltage Before testing the fuses Disconnect the EuroFID from the mains supply or switch the power supply off at an external point CAUTION Fire hazard danger of irreparable damage If incorrect fuses are fitted a fire can occur in the event of a defect Only use replacement fuses which correspond exactly to the stated ratings design disco...

Page 172: ...fier Mains voltage Fuse Order No F100 115V Fuse link T0A8 250V D5x20 6004292 230V Fuse link T0A4 250V D5x20 6004278 F101 F102 115V Fuse link T4A0 250V D5x20 6004310 230V Fuse link T2A0 250V D5x20 6004303 Older versions may have other values Comply first with the labeling on the terminal box Older version of the terminal box P 207 17 2 F100 F101 F102 ...

Page 173: ...itor has been tripped 1 Leave the analyzer unit to cool 2 Open the housing of the analyzer unit 3 Press the reset switch on the temperature monitor Fig 31 4 Close the analyzer unit Fig 31 Temperature monitor in the analyzer unit NOTICE When the operating temperature is exceeded the measured values can be corrupted Components of the measuring system can be damaged The analyzer unit could become dan...

Page 174: ...ensbl S 117 11 10 5 Check whether the displayed actual value of the sensor block corresponds with the measured temperature If this does not apply Eliminate the malfunction in the temperature sensor section 6 Note which sensor block setpoint temperature is set 7 Change the sensor block setpoint temperature to the value of the classification temperature refer to type plate 8 Observe the temperature ...

Page 175: ...this one example All malfunction messages are automatically stored in the error archive P 108 11 5 The malfunction messages remain saved there until they are deleted with a menu function P 111 11 5 4 S y s t e m f a i l u r e 1 0 0 5 2 0 0 3 1 2 2 4 3 5 S y s t e m f a i l u r e L o o k a t d i a g n o s i s S y s t e m f a i l u r e General message Time of the malfunction DD MM YYYY HH MM SS Gene...

Page 176: ...the EuroFID serviced by the manufacturer s after sales service 7 P a r a m _ e r r o r S Y S T E M E R R O R A n a l y z e r p a r a m e t e r s a r e w r o n g o r l o s t R e c o n f i g u r a t e t h e p a r a m e t e r s o f t h e a n a l y z e r 8 G P a r a m e r r o r S Y S T E M E R R O R T h e l a s t c h a n g e i n p a r a m e t e r s i s l o s t P l e a s e c o n f i g u r a t e a n d r...

Page 177: ...rs as soon as the cause is eliminated EuroFID Switch off and on once more If unsuccessful Have the EuroFID serviced by the after sales service of the manufacturer 19 R A M E r r o r S Y S T E M E R R O R T h e s y s t e m c h e c k h a s d e t e c t e d a R A M e r r o r R e s t a r t t h e s y s t e m Internal malfunction Measurement is interrupted Disappears as soon as the cause is eliminated Se...

Page 178: ...ted printer Check the connection to the printer plug connections cables 31 P r n t O u t _ S E R V I C E R E Q U I R E M E N T T h e p r i n t e r i s n o t r e a d y P l e a s e c h e c k t h e p r i n t e r 32 P r n t O u t _ P a p r S E R V I C E R E Q U I R E M E N T T h e p r i n t e r h a s n o p a p e r P l e a s e f i l l u p p a p e r 33 C l o c k r a m e r r S E R V I C E R E Q U I R E M...

Page 179: ...urrent signal Check the electrical connection 43 A n R l f a i A i n 3 S Y S T E M E R R O R A n a l o g i n p u t 3 A D C o n v e r t e r i n p u t i s o u t o f t o l e r a n c e P l e a s e c h e c k t h e c o n n e c t e d u n i t 44 A n R l l i m A i n 3 S Y S T E M E R R O R A n a l o g i n p u t 3 A D C o n v e r t e r i n p u t i s o u t o f t o l e r a n c e P l e a s e c h e c k t h e c ...

Page 180: ...E l e c t t o o h o t S E R V I C E R E Q U I R E M E N T T h e e l e c t r o n i c o f t h e a n a l y z e r a s s e m b l y i s t o o h o t Malfunction in the measuring system The internal temperature is too high The measured value is possibly incorrect Disappears as soon as the cause is eliminated Check whether the ambient temperature of the analyzer unit is too high permissible range P 192 16 ...

Page 181: ... t r o l Malfunction in the measuring system The FID flame is not burning Measurement is interrupted Disappears as soon as the cause is eliminated Check whether the supply of operating gases is working correctly P 31 3 3 Ignite the flame with a menu function P 92 10 4 If unsuccessful Have the EuroFID serviced by the after sales service of the manufacturer N Spontaneous message Message text in the ...

Page 182: ...182 EuroFID Operating Instructions 8011094 V2 3 SICK AG Clearing Malfunctions ...

Page 183: ...Technical Data EuroFID Operating Instructions 8011094 V2 3 SICK AG 183 EuroFID 16 Technical Data Housing data Ambient conditions Electrical specifications Measuring specifications Internal gas flow ...

Page 184: ...4 V2 3 SICK AG Technical Data 16 1 Dimensions 16 1 1 Analyzer units Fig 32 Analyzer unit type wall housing 3 bar H2 He Fuelgas 3 bar Kalibriergas Calibr gas 3 bar Instr Luft Instr air Auspuff Outlet 355 400 75 20 315 340 9 14 9 190 220 A A 3 m ...

Page 185: ...echnical Data EuroFID Operating Instructions 8011094 V2 3 SICK AG 185 Fig 33 Analyzer unit type inline A B A B 72 203 120 90 2 5HI 232 1 1 31 330 1 2 2 2 130 1 with flow barrier option 2 with fan option ...

Page 186: ... 3 SICK AG Technical Data Fig 34 Analyzer unit type inline connection positions 3 bar H2 He Fuelgas 3 bar Kalibriergas Calibr gas 3 bar Instr Luft Instr air Auspuff Outlet 3 m 3 16 28 44 53 21 47 74 114 158 46 180 only with the flow barrier option ...

Page 187: ...Technical Data EuroFID Operating Instructions 8011094 V2 3 SICK AG 187 Fig 35 Analyzer unit 19 slide enclosure type 483 43 178 A P A ...

Page 188: ...uctions 8011094 V2 3 SICK AG Technical Data Fig 36 Analyzer unit type industrial housing Ref 9117460 M12 DIN 2573 DN65 PN6 84 570 134 970 44 380 285 310 70 105 140 175 65 390 215 130 190 580 160 130 6 42 with flow barrier option ...

Page 189: ...uss regelmäßig gereinigt werden Caution Achtung Power Netz Fuses Sicherungen 4A MT Analog and Digital I O Analoge und digitlale Ein Ausgabe Electric shock hazard Do not remove cover Servicing only by qualified personnel Nicht unter Spannung öffnen Wartung nur durch qualifiziertes Personal Alarm Fault Service OK 8 5 2 7 Back Help Meas 4 1 0 9 6 3 483 43 B 295 133 B A 2 1 1 only for version with int...

Page 190: ...htung Air filter must be cleaned in regular intervals Luftfilter muss regelmäßig gereinigt werden Caution Achtung Power Netz Fuses Sicherungen 4A MT Analog and Digital I O Analoge und digitlale Ein Ausgabe Electric shock hazard Do not remove cover Servicing only by qualified personnel Nicht unter Spannung öffnen Wartung nur durch qualifiziertes Personal Alarm Fault Service OK 8 5 2 7 Back Help Mea...

Page 191: ...e IP 20 4 5 kgs Model Protection class1 1 EN 60529 Weight Type wall housing IP 20 13 kgs 19 slide in enclosure type IP 20 14 kgs Type inline Base frame with probe 17 kgs With standard outer housing IP 54 25 kgs With ventilated 2 outer housing 2 Fan option IP 54 32 kgs Hood for weather protection3 additionally 3 Optional IP 54 14 kgs Type industrial housing Standard IP 65 35 kgs With air conditione...

Page 192: ...e partially protected against weather Exposure to direct sunlight is not permissible External moisture condensation permissible Vibration jolts The installation area must be free from vibrations and jolts Degree of soiling 1 Operating unit Ambient temperature 0 40 C 32 104 F Storage temperature 20 60 C 4 140 F Relative humidity 5 90 external moisture condensation not permissible Atmospheric influe...

Page 193: ...8 63 Hz Power input Operational state approx 280 W Activation approx 390 W max Fuse protection 1 7 A 230 VAC 3 4 A 115 VAC Electrical fuses P 171 15 3 Gas connection Model Gas inlet Clamping ring screw connections type Swagelok for pipes with an outside diameter of 6 mm 1 2 1 Recommended stainless steel tube material thickness 1 mm 2 Special version type MCS Fuel gas connection for tube with an ou...

Page 194: ...m Pressure dewpoint 20 40 C 4 40 F Table 18 Operating conditions for instrument air Supply pressure 1 1 at the gas inlet of the analyzer unit 400 kPa 20 kPa 4 0 bar 0 2 bar 58 psig 2 9 psig Volume flow during operation Standard approx 360 l h 6 l min Variant approx 1 200 l h 17 l min Industrial compressed air normally does not meet specifications can however possibly still be used if it is conditi...

Page 195: ...ing operation 2 2 During ignition of the FID flame Approx 9 l h H2 1 3 1 8 L h 3 3 For the exact value refer to the supplied test log H2 He 3 5 l h 3 Notes on selection of the correct fuel gas P 16 1 4 3 Notes on installation P 32 3 3 4 Materials of the components carrying the sample gas Stainless steel 1 4301 graphite quartz platinum sapphire PTFE Kalrez Properties of the sample gas Permissible s...

Page 196: ...analyzer unit types inline and industrial housing Run up time 1 5 hours Rise time t50 at ejector pump delivery capacity 1 2 l min 1 9 s 4 0 l min 1 3 s 6 2 l min 1 0 s Rise time t90 at ejector pump delivery capacity 1 2 l min 2 6 s 4 0 l min 1 9 s 6 2 l min 1 4 s Influencing parameters Ambient pressure 0 5 1 10 hPa 1 of the measuring range end value Sample gas pressure 1 0 1 10 hPa Ambient tempera...

Page 197: ...16 2 4 16 10 2 Heat insulation flange Fig 41 Heat insulation flange for mounting connection Only for analyzer unit types inline with EU flange P 191 16 2 4 Component Order No Mounting connection1 L 150 mm 1 4571 1 Only for versions with EU flange P 191 16 2 4 2033623 Mounting connection1 L 200 mm 1 4571 2033435 Mounting connection1 L 250 mm 1 4571 2033436 Mounting connection1 L 300 mm 1 4571 20334...

Page 198: ...ating Instructions 8011094 V2 3 SICK AG Technical Data 16 10 3 Hood for weather protection Fig 42 Hood for weather protection Only for analyzer unit types inline with EU flange P 191 16 2 4 720 475 303 172 212 198 410 ...

Page 199: ...f fittings Dimensions Fig 44 Shut off fittings Possible applications A B 68 50 50 50 50 C 75 61 A For analyzer unit type inline with standard sealing disc in the mounting connection B For analyzer unit type inline with heat insulation flange in the mounting connection C For analyzer unit type industrial housing ...

Page 200: ... D plug for terminal module 2 2032879 Component Order No Terminal module 1 passive no disconnection of the signal lines 2028677 Terminal module 2 active with relay disconnection requires 24 VDC supply voltage 2028818 Connection cable terminal module operating unit with plug connectors 5 m long 2028680 2 4 22 24 1 3 21 23 33 35 2 4 1 3 34 36 J11 J10 J12 J13 J14 J15 J16 J17 J18 J19 J20 J22 J21 J23 X...

Page 201: ...ating of instrument air PC3 Pressure regulator for induction air 12 Ejector pump PI 1 Pressure sensor for induction air pressure 13 Dust filter PI 2 Pressure sensor for intake pressure 14 Flow barrier option PI 3 Pressure sensor for sample gas pressure 21 Capillaries for sample gas induction air mixture V1 Needle valve for fuel gas during ignition ignition gas 22 Capillaries for calibration gas V2...

Page 202: ...202 EuroFID Operating Instructions 8011094 V2 3 SICK AG Technical Data 16 12 Circuit diagram for terminal module 2 Fig 48 Circuit diagram of terminal module 2 part 1 of 3 ...

Page 203: ...Technical Data EuroFID Operating Instructions 8011094 V2 3 SICK AG 203 Fig 49 Circuit diagram of terminal module 2 part 2 of 3 ...

Page 204: ...204 EuroFID Operating Instructions 8011094 V2 3 SICK AG Technical Data Fig 50 Circuit diagram of terminal module 2 part 3 of 3 ...

Page 205: ...Older Device Versions EuroFID Operating Instructions 8011094 V2 3 SICK AG 205 EuroFID 17 Older Device Versions Operating unit older version Terminal box older version ...

Page 206: ...ssible Fig 51 Operating unit 19 slide in enclosure type older version EuroFID Alarm Fault Service OK 8 5 2 7 Back Help Meas 4 1 0 9 6 3 System Printer Drucker RS 232 C Datenleitung Dataline Analysenteil Analyzer Assembly Analog and Digital I O Analoge und digitale Ein Ausgänge Warning Air filter must be cleaned in regular intervals Achtung Luftfilter muss regelmäßig gereinigt werden Caution Electr...

Page 207: ...ation option for 230 115 V mains voltage No connection terminals for 24 VDC supply voltage e g for fan Fig 52 Terminal box older version Fuse ratings P 172 15 3 3 19 24VDC GND 42VAC 42VAC PE VALVE GND PE 17 18 12 13 14 15 16 X1 X4 L N PE PE 27 25 26 24 22 23 28 34 32 33 31 29 30 35 15 16 8 9 10 11 V106 LED F100 F101 F102 ...

Page 208: ... malfunction message 178 An BWtolAei2 malfunction message 179 An RlfaiAin1 malfunction message 178 An RllimAin1 malfunction message 178 An RllimAin2 malfunction message 179 Application area installation site 15 Approval overview 196 Archive of Meas Val menu 138 ArithmOverfl malfunction message 176 Arrow keys 83 Assembly 54 Analyzer unit type 19 slide in enclosure 40 Analyzer unit type industrial h...

Page 209: ... menu function 93 Diagnosis function Malfunction messages 93 Operational displays 94 Dimensions Analysis component 191 Display 82 Display lamps 82 Display range menu 122 Display rate 119 Disposal 157 Div by_0 malfunction message 176 Drift diagnosis display 97 E Ejector pump Diagnosis function displays 95 Function 21 Elect too hot malfunction message 180 Electrical fuses 171 Emergency 87 Emergency ...

Page 210: ...14 In Service malfunction message 180 Indicator lamps refer to LEDs Influencing variables 196 Installation Analyzer unit type 19 slide in enclosure 40 Analyzer unit type industrial housing 47 Analyzer unit type inline 42 Analyzer unit type wall housing 38 Assembly 54 Exhaust gas lines 33 Industrial housing 49 Installing the EuroFID analyzer 50 Mechanical installations overview 30 Mounting flange 4...

Page 211: ... Measuring method 20 Measuring principle 20 Measuring range Alternative scaling 22 Selection with menu function 115 Measuring range switch over menu function 115 Measuring ranges Overview 22 Setting 127 Mechanical installations overview 30 Median value time menu 121 Menu system 84 Maintenance sub menu 101 Language selection 99 Main menu 84 Navigation principle 84 Overview 85 Mounting connections 1...

Page 212: ...enu 115 Recognizing an unsafe operational state 86 Related safety notes Electrical Safety 160 Fuses 171 Gas supply 31 Lifting points Analyzer unit type industrial housing 47 Analyzer unit type inline 42 Main hazards 13 Main instructions for operation 14 Maintenance work 160 Start up 78 RemoOut_Powe malfunction message 180 Reset Restart menu 143 Reset menu 130 Response characteristics specification...

Page 213: ... users 17 Technical Data 183 Housing 191 Measuring characteristics 196 Technical gas conditions 195 Technical gas conditions 195 Terminal box Assembly 54 Connections diagram 55 Dimensions fig 190 Electrical connections 54 Electrical fuses 171 172 Function 25 Housing data 191 older version 207 Versions 25 Wiring of the connection cables diagram 56 Terminal module 1 68 Configuration options jumper 6...

Page 214: ...support sick jp Magyarország Phone 36 1 371 2680 E Mail office sick hu Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no Österreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl România Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phon...

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