SICK 1088784 Operating Instructions Manual Download Page 54

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MOUNTING

8020776/12AX / 2019-05-31|SICK

O P E R A T I N G I N S T R U C T I O N S | Free Flow Profiler

Subject to change without notice

Accessories

Description

Part number

Mounting bracket

For retrofitting, if mounting bracket

2018303 is already in use

2059271

Mounting kit

Mounting kit for wall mounting

(adjustment bracket)

2018303

Mast mounts for LMS511

Accessories

Description

Part number

Post/wall bracket

Post/wall bracket with adapter plate

1081412

Mast mount

Mast mount requires adapter plate

(2059271) or wall bracket (2018303)

2018304

Adjustable strap for

mast mount

Adjustable strap for mast mount

(2018304)

5306222

Adjustable strap lock

Adjustable strap lock for tightening,

2 pieces required

5306221

Scan finder

The scan finder helps locate the laser beam.

Devices

Accessories

Description

Part number

LS80b scan finder

Infrared receiver for locating the laser

beam

6020756

For additional accessories, please visit

www.sick.com

Note

Summary of Contents for 1088784

Page 1: ...O P E R AT I N G I N S T R U C T I O N S FREE FLOW PROFILER Profiling systems...

Page 2: ...rk of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names in this document may als...

Page 3: ...tem operating principle 25 3 3 1 Operating principle of vehicle detection 25 3 3 2 Operating principle of the function for calculating the vehicle dimensions 27 3 3 3 Operating principle of the vehicl...

Page 4: ...1 Starting the profiling system 64 6 2 Connecting to TEMS Manager 64 6 3 Configuring the IP address of the Traffic Controller FPS 65 6 4 Setting up the site configuration with the wizard 68 6 4 1 Sele...

Page 5: ...rameters 136 7 Maintenance 137 7 1 Overview of maintenance tasks 137 7 2 Maintenance during operation 138 7 2 1 Visual inspection 138 7 2 2 Cleaning the 2D LiDAR sensors 139 7 3 Replacing components 1...

Page 6: ...h American region 167 9 3 3 Brief overview of grouped category systems 169 9 4 Terminology relating to statistical measurement accuracy 170 9 5 Users and authorizations 171 9 5 1 Overview 171 9 5 2 Ch...

Page 7: ...operation and maintenance of the profiling system These operating instructions do not provide information on operating the customer system into which the profiling system has been or is going to be in...

Page 8: ...int cloud The point cloud is used as the basis for calculating the vehicle dimensions and for vehicle classification Free flow profiling system a system for measuring and classifying vehicles in free...

Page 9: ...rried out in the described order are referred to as step by step instructions and are indicated by numbered lists Carefully read and follow the instructions for action Instructions requiring specific...

Page 10: ...rules and standards e g DIN standards VDE regulations country specific rules to such an extent that he she is able to evaluate the safe condition of the power driven machinery and he she Has access t...

Page 11: ...3 Intended use The profiling system may only be used as described in section 2 2 Applications of the system It may only be used by qualified personnel in the environment in which it was mounted and i...

Page 12: ...left hand side of the note refers to the type of hazard in question the example here shows a risk of injury resulting from electrical current WARNING Denotes a potentially dangerous situation that ma...

Page 13: ...llation and use of the profiling system to its commissioning and to recurring technical inspections in particular Work safety regulations and safety rules Any other relevant safety provisions The chec...

Page 14: ...he tolerances according to Laser Notice No 50 of July 26 2001 The laser beam operates at a wavelength of 905 nm invisible infrared light The laser beam is not visible to the human eye The radiation em...

Page 15: ...ng system is connected to the peripheral devices voltage supply PLC host any other sensors etc via shielded cables The shield of each cable is connected to the metal housing of the corresponding syste...

Page 16: ...nts of the profiling system to be exposed to excessive vibrations or jolts as a result of construction work at the measurement site or within its immediate vicinity work involving compressors road rol...

Page 17: ...nsible manner at work For this reason please note the following information on disposal Disposal after final decommissioning Always dispose of unusable or irreparable devices in accordance with the ap...

Page 18: ...phs The FPS profiling system comprises a Traffic Controller FPS with profiling software and three 2D LiDAR sensors An Ethernet switch mounting kits and cables are available as SICK accessories Fig 1 F...

Page 19: ...ensor components of the system communicate with the Traffic Controller FPS via TCP IP 3 1 1 Typical layout of the measurement site The Layout of the measurement site depends on the local conditions an...

Page 20: ...asure vehicle dimensions and to classify vehicles Fig 3 Layouts 1 lane 3 x 2D LiDAR sensors The two LMS Width laser scanners mounted on the gantry above the lane are used to capture the profile of the...

Page 21: ...icle that is within the measuring range This approach is particularly good for improving the accuracy of measurements in stop and go traffic The additional 2D LiDAR sensor further along the road can b...

Page 22: ...ng takes place via two LMS Length laser scanners mounted above each lane Fig 6 Layouts 2 lanes 3 x 2D LiDAR sensors It is not mandatory to use an LMS Length laser scanner as part of the profiling syst...

Page 23: ...nting position ensures that the side of the vehicle is captured As well as incorporating the LMS Axle system component this 2D LiDAR sensor is usually responsible for the LMS Width system component as...

Page 24: ...sures contamination on the inspection window The level of contamination is displayed directly on the device or displayed via the Traffic Controller FPS and or transmitted to the downstream customer sy...

Page 25: ...reflectors or position marks to do this It is an active system featuring eye safe infrared lasers Fig 11 Operating principle of vehicle detection The system uses the measurement data obtained to gener...

Page 26: ...ted by the LMS Width The recording process stops when the LMS Width detects the final point on the vehicle After the vehicle has passed through 2D cross sections are generated and sent to the Traffic...

Page 27: ...unt a 3D point cloud can be generated and the Traffic Controller FPS can then use this to determine the vehicle dimensions With the standard version of the profiling system the vehicle dimensions are...

Page 28: ...it possible to compensate for errors in cases where vehicles follow a slightly curved path through the measurement site instead of traveling in a perfectly straight line With the default calculation m...

Page 29: ...representing the closest match is allocated to the vehicle Fig 19 Vehicle classes in the European category system The categories can be grouped together into various output category systems such as Sw...

Page 30: ...thods helps to achieve a high level of measurement accuracy The areas containing wheels and by implication axles can be expected to generate very few measurement points if any at all In contrast a lar...

Page 31: ...f the vehicle Fig 22 Operating principle of axle counting Determining the position of the axles The axle counting accuracy decreases if the vehicle s axles are difficult to detect This affects vehicle...

Page 32: ...ed with a time stamp It is possible to define trigger lines before and after the measuring plane If a vehicle passes over this line during the measurement process a message is emitted Stable time sync...

Page 33: ...TCP IP interface TEMS Info interface All of the profiling system functions are structured hierarchically for data processing This structure is defined in the system configuration At the start of the...

Page 34: ...vehicle data the profiling system also outputs the measurement site data and the system status The output of vehicle data is customer specific and so the exact nature of the data depends on which sys...

Page 35: ...X 2019 05 31 SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S Free Flow Profiler Dimension Measurer Vehicle Classifier Axle Detector Fig 27 Output data Dimension Measure...

Page 36: ...esults TEMS Manager is used by operators and service technicians Provided that you have the relevant access authorization you can also use TEMS Manager Web to configure and monitor the system As an al...

Page 37: ...ternal network structures For this reason the Traffic Controller FPS has two ports Fig 29 Integration of the profiling system into existing IT infrastructure The IP address of the external network int...

Page 38: ...the profiling system is operating correctly from any computer that is connected to the Traffic Controller FPS Fig 30 Interfaces TEMS Manager site view In addition TEMS Manager serves as a visualizati...

Page 39: ...p appears in UTC time as the reference time The Disk Storage plug in stores each detected vehicle in a separate file using the vehicle file format The vehicle file is placed in the data directory The...

Page 40: ...ata permanently on the Traffic Controller FPS Instead they are used to transfer the data directly to an external storage medium The FTP Storage plug in works in a similar way to the Disk Storage plug...

Page 41: ...e files that are stored on the Traffic Controller log files can also be downloaded via FTP These can then be sent to SICK Support for fault diagnosis Alternatively the files can be downloaded via TEMS...

Page 42: ...sensor and Ethernet switch or between the Ethernet switch and Traffic Controller FPS or if no connectors have to be assembled we recommend testing the cable quality in accordance with CAT 5e 10 100 M...

Page 43: ...cle length to be checked Fig 37 Measurement site project planning To ensure optimum measurement results there must be a gap of at least 2 m between vehicles passing through the measurement site The fa...

Page 44: ...ground The beam must be emitted parallel to the direction of travel The crucial factor here is that the LMS Length must always be able to detect the front of the passing vehicle It is also essential t...

Page 45: ...e wheels is not too large and so that the laser beam s angle of incidence is not too steep The flatter the angle of incidence and the closer the 2D LiDAR sensor is to the lane the more measurement poi...

Page 46: ...e interpreted as follows The dark green triangle 1 marks the area where the LMS Axle will achieve the best possible performance A mounting position within the light green triangle 2 will provide good...

Page 47: ...ection of travel The system tolerates a rotational error of 2 about the Y axis Fig 43 AxleDetector project planning Rotation of the LMS Axle about the Y axis Rotation about the X axis The signal must...

Page 48: ...tatus indicators 2D LiDAR sensors Display Meaning 2D LiDAR sensor in operation no evaluation cases are reporting an event 2D LiDAR sensor in operation at least one evaluation case reports an event Opt...

Page 49: ...DAR sensor WARNING Risk of damage to devices during mounting Mount the 2D LiDAR sensors so that they are protected from dirt and damage Ensure that the field of view of each 2D LiDAR sensor is not res...

Page 50: ...o the inspection window see the arrow in the figure below Fig 48 Mounting LMS Width measuring plane NOTE Refer to the project planning notes Always observe the notes provided in chapter 3 5 Project pl...

Page 51: ...d in the middle of the gantry above the lane with the connections pointing toward the right hand edge of the lane when viewed in the direction of travel The LMS Length variant that is intended for mou...

Page 52: ...axles accurately will be reduced 4 1 3 Mounting accessories for the LMS511 2D LiDAR sensor In order to protect the 2D LiDAR sensor housing against the weather we recommend fitting a weather hood The...

Page 53: ...S511 Accessories Description Part number Protection hood Recommended for protection from direct sunlight heat and environmental influences Color RAL 7032 gray 2056850 Weather hood Recommended for prot...

Page 54: ...escription Part number Post wall bracket Post wall bracket with adapter plate 1081412 Mast mount Mast mount requires adapter plate 2059271 or wall bracket 2018303 2018304 Adjustable strap for mast mou...

Page 55: ...cabinet at the measurement site Ideally it should be mounted near the higher level control but never in the vicinity of transformers or other power units In order to accommodate the leads and wiring t...

Page 56: ...DANGER Risk of injury due to electrical current Comply with standard safety requirements when working on electrical plants Be sure to disconnect the voltage supply before attaching or detaching any el...

Page 57: ...ectrical installation of the Traffic Controller FPS Connections on the front No Meaning 1 COM 1 2 2 COM 4 8 bit DIO 3 Antenna connection 4 USB 3 0 5 HDMI Tab 6 Electrical installation of the Traffic C...

Page 58: ...y in the control cabinet The Traffic Controller FPS and the 2D LiDAR sensors can be connected to the same voltage supply Plug the male connector of the power cable into the female connector on the Tra...

Page 59: ...c Controller FPS Connect the Ethernet 2 connection of the Traffic Controller FPS to the Ethernet switch Fig 58 Electrical installation of the Traffic Controller FPS Connection to the Ethernet switch 5...

Page 60: ...cessory under part number 6043482 to the voltage supply as shown below Fig 60 Electrical installation of Ethernet switch 5 5 Connecting the 2D LiDAR sensors 5 5 1 Connections on the 2D LiDAR sensor Th...

Page 61: ...on of the 2D LiDAR sensor Connecting to the voltage supply Connection notes A voltage of 19 2 V to 28 8 V is required The power consumption per 2D LiDAR sensor is 22 W plus another 55 W for the heatin...

Page 62: ...age supply 5 5 3 Connection to Ethernet switch Each 2D LiDAR sensor is connected to the Ethernet switch separately via the Ethernet interface The Ethernet cable has an M12 plug connector so that it ca...

Page 63: ...m 10 m 20 m 6054495 6054494 6050687 Connecting cable Ethernet from 2D LiDAR sensor to Ethernet switch Connecting cable with M12 male connector 4 pin RJ45 05 m 10 m 20 m 6054493 6054492 6050685 Etherne...

Page 64: ...ly The system starts up automatically when the power supply is connected Checking operating state All components of the profiling system are checked for operational readiness The LED display for the c...

Page 65: ...not connected to the customer network to make it compatible with the address range of the Traffic Controller FPS Only then will you be able to access TEMS Manager and change the IP address of the Tra...

Page 66: ...een established the TEMS Manager web interface opens Adjusting the IP address of the Traffic Controller FPS 1 Click the Setup menu and select the IP Configuration function The authorization must be Se...

Page 67: ...that the Traffic Controller can be subsequently found on the customer network 5 Press Submit to confirm Resetting the IP address of the configuration PC As soon as the IP address has been changed TEMS...

Page 68: ...figuration on the start page Click on Set up site configuration with the wizard The site configuration wizard opens The summary on the left hand side shows the pages of the wizard that must be complet...

Page 69: ...ted system function appears at the top under Components The plus icon is then deactivated as only one FPS with three 2D LiDAR sensors can be selected You can use the minus icon to delete selected syst...

Page 70: ...ion of the 2D LiDAR sensors The Single Lane option allows you to configure a profiling system with two LMS Width laser scanners mounted overhead on the gantry and one LMS Length laser scanner mounted...

Page 71: ...the profile when monitoring two lanes Vehicle tracking takes place via two LMS Length laser scanners mounted above each lane Select the preferred option for example Single Lane with Axle Counting and...

Page 72: ...hem against 30 vehicle classes The class representing the closest match is allocated to the vehicle The most appropriate classification system can be evaluated with your SICK representative 6 4 4 Defi...

Page 73: ...system Instead they are identified using classification groups traffic checking regulations If you have selected the ECTN classifier for the Europe region the external categories available to choose...

Page 74: ...n which working context has been selected For users with the Operator and Authorized user authorizations the Location Vehicles Logs and Info registers are available The Settings register is restricted...

Page 75: ...able displays etc back to standard values This function is particularly useful if the gantry is no longer visible in the live view because of the adjustments you have made to the 3D scenery Change use...

Page 76: ...Profiler Subject to change without notice Display format on small screens The TEMS Manager display format automatically adjusts to the size of the screen On a smartphone or tablet the content is arra...

Page 77: ...yed in a hierarchical structure Lane System function System components The lower section lists plug ins for selecting and configuring the recorded measured values vehicle data and status information T...

Page 78: ...e configuration remains loaded To reopen the configuration file in editing mode click the icon again Click the icon to restart the loaded configuration file Activate deactivate expert mode Switches th...

Page 79: ...of the site via the mouse wheel when the mouse pointer is on the graphical display If you want to increase or decrease the zoom increments press and hold the Shift key at the same time Tab 12 Functio...

Page 80: ...can still configure the measurement site and system functions even if you have not yet connected or linked any devices You must know the mounting position of the system components If it is necessary...

Page 81: ...ame way 4 Define how you want the direction of travel to be displayed in the live view With the normal setting the arrow points from the top left to the bottom right 6 6 1 2 Signing the configuration...

Page 82: ...bout the approval process 3 The signature information is supplemented by a date field Once the signature has been applied the Name Notes and Date fields are deactivated and can no longer be changed Th...

Page 83: ...e coordinate system The LMS Axle must be in the same Z plane as the LMS Width Roughly aligning components Provisionally align the sensor components in the graphical display of the live view 1 Click on...

Page 84: ...ible in the GUI When entering the position please observe the alignment of the coordinate system The X axis lies straight across the width of the road The first distance parameter X is measured from t...

Page 85: ...object can be purchased from SICK Customers can also use their own reference objects with known dimensions Getting started 1 Place the reference object underneath the measuring gantry on the lane that...

Page 86: ...out notice 3 Click the Empty link and specify which measurement points the calibration wizard should use for calibration Typically the raw sensor data are used for this purpose 4 The Calibration Objec...

Page 87: ...ement points as part of the calibration process The graphical display shows the sides of the reference object that can be seen by the 2D LiDAR sensor and the current positions of the measurement point...

Page 88: ...filter This defines a kind of prefilter for determining which measurement points should be included in the calibration process Box filter settings To prevent the points on the ground from being includ...

Page 89: ...he vehicle in the lane If a vehicle passes over this line during the measurement process a corresponding object location message will be sent via the TEMS Info interface The message contains the exact...

Page 90: ...th as shown in 6 6 2 1 Defining the position and rotation of the 2D LiDAR sensors 1 Go to the component level in the navigation tree and click the Edit system component position icon The position and...

Page 91: ...t at an angle of 90 in relation to the direction of travel Rotation about the Z axis third field The device s rear panel must be perpendicular to the road surface A rotational error of 2 is tolerated...

Page 92: ...mponents to be considered in their own right The area at the bottom provides a detailed display of the measurement points within the coordinate system 2 Adjust the Y axis position so that all measurem...

Page 93: ...ivating expert mode Go to the toolbar above the navigation area and click the Activate deactivate expert mode icon The navigation area is expanded to include system functions and editing functions Not...

Page 94: ...rs for a 2D LiDAR sensor The number of displayed parameters depends on the authorization IP address Upon delivery the 2D LiDAR sensors are preconfigured with the correct IP address and label The assig...

Page 95: ...utput category system vehicles are no longer identified on the basis of the individual vehicle classes within the category system Instead they are identified using classification groups traffic checki...

Page 96: ...mber 4 can be entered for all vehicles belonging to the car carrier transporter class because their low lying trailers make it difficult for the LMS axle to identify the axles clearly For vehicles pla...

Page 97: ...he csv file for each vehicle As part of this process you can also specify the period to be covered by a file Usually a csv file contains the vehicle data for a particular day Open the detail window fo...

Page 98: ...is placed in the data directory The vehicle file contains all the information recorded for a vehicle Open the detail window for the Disk Storage plug in Where necessary specify the directory and file...

Page 99: ...stablished FtpUserName FTP user name granting access to the FTP server UNC Storage The UNC Storage plug in enables vehicle data to be saved in a UNC path automatically UNC paths allow a directory on t...

Page 100: ...guration Click the Start site configuration icon A progress bar is displayed to visualize the start of configuration If the configuration cannot be started we recommend that you first check the voltag...

Page 101: ...components is indicated by a green square A gray icon signals that a device status is currently unknown When the configuration starts the sensor components remain red until a connection has been esta...

Page 102: ...or higher Stop current site configuration Stops the configuration that is currently running in measuring mode The function requires login as a user with Authorized User authorization or higher Edit si...

Page 103: ...e data for device icon The functions for visualizing the measurement points in the live view appear 2 Click Raw measuring points The measurement points detected by the 2D LiDAR sensor are displayed in...

Page 104: ...omponents 3 Open the States area to display the status information for the system component concerned In the event of a fault you can for example refer to this information to see if the 2D LiDAR senso...

Page 105: ...m status 1 Click the Save current site configuration on hard drive icon in the toolbar 2 The download dialog box of the browser opens right away 3 Specify the location for saving the configuration fil...

Page 106: ...er the Vehicles working range contains a table of the last 50 vehicles recorded chronologically or vehicles with a maximum memory of 50 MB The order in which the vehicles are displayed depends on the...

Page 107: ...d in blue Click this icon to switch to the previous or next page from the current one Allows you to open a specific page directly Editing the list view settings You can show and hide the various colum...

Page 108: ...If the Disk Storage plug in has been activated all of the vehicle data stored on the Traffic Controller FPS under the data directory can be downloaded using an FTP download see chapter 3 4 3 Plug ins...

Page 109: ...ove the 3D model of the vehicle and zoom in and out in exactly the same way as with the graphical display of the site To display the surface of the vehicle select the Show continuous surfaces in the 3...

Page 110: ...the details page 2 To control which data items are visible select deselect the relevant checkboxes and click Accept to confirm your choices Displaying values together with the confidence level Alterna...

Page 111: ...n speed diagram is an expert function that can be used to analyze errors For instance the diagram can shed light on distorted 3D models of vehicles that appear elongated or compressed In such cases it...

Page 112: ...ng to the vehicle list Go to the menu bar and click the Vehicles workspace option This opens the list of the last 200 vehicles measured 6 9 3 2 Vehicle classes The Vehicle Classifier system function i...

Page 113: ...onfidence level with which the vehicle has been assigned to the output category in question By grouping the vehicle classes together in this way a higher confidence level can be achieved than when the...

Page 114: ...nding on the selected perspective the 3D model creates a visualization of the measurements by means of a length width and height line Selecting the view Rotate the model so you can clearly see the rel...

Page 115: ...N G I N S T R U C T I O N S Free Flow Profiler The top view visualizes the width line of the box This view makes it possible to measure the width and length with ease The front rear view visualizes t...

Page 116: ...ox The box edges are activated 3 Click on the edge you would like to move 4 Move the edge along the corresponding axis for the shape to be measured The box dimensions here the box length is updated Th...

Page 117: ...ted for each day In addition the availability status of the Traffic Controller is checked and logged continuously The results of the internal self check are recorded using the RecorderStatus log type...

Page 118: ...You can combine several filters Defining the level of detail for Recorder log type entries You can define a different level of detail for the log entries in the Recorder log type Support will let you...

Page 119: ...log file icon 3 Save the log files in a directory of your choice Downloading log files via FTP Alternatively all the logs can be downloaded from the Traffic Controller via FTP The status logs are stor...

Page 120: ...Recorder can be displayed and analyzed in TEMS Manager In addition to general data and information on the IP configuration you can also check other data here including the UTC Universal Time Coordina...

Page 121: ...choice on the customer network 2 Start TEMS Manager from a client computer The client computer must be able to access the directory containing the update file 3 Go to the Setup workspace and click Fir...

Page 122: ...1 3 Updating packages Additional system components plug ins and configuration files e g Vehicle Classifier are supplied as separate files in the temsPackage file format Once again they are installed v...

Page 123: ...stablishing a connection The TCP IP connection is established via the Info client Several connections to the TEMS Info server can be established but each one has to be configured separately The connec...

Page 124: ...t Extended Message Object Location This message is sent once while the vehicle is passing through the measurement site Tab 16 TEMS Info interface messages vehicle data Status messages When Status Mess...

Page 125: ...uter to TEMS Manager is via an HTTP connection by default To establish a secure HTTPS connection a corresponding security certificate can be downloaded from TEMS Manager and installed on the client co...

Page 126: ...ate 1 Double click the CRT file to open it The Certificate window opens containing the certificate details 2 Click on the Install certificate button The certificate import wizard opens 3 Go through th...

Page 127: ...also use your own HTTPS certificate This certificate must be uploaded to the Traffic Controller 1 Navigate to the Settings working range and select SSL certificate Set certificate 2 Click Browse and...

Page 128: ...ation file 6 14 1 Adding system components In this example a site configuration is extended to include two additional sensor components for two lane monitoring The sensor components are added to the s...

Page 129: ...ys activated The system components cannot be deactivated Adding system components Add additional system components by activating these in the component row 1 To do this go to the corresponding row and...

Page 130: ...idth2 component and click the Start device search magnifying glass icon 2 Click the Device Search button The devices connected to the Traffic Controller FPS appear in the list of devices along with th...

Page 131: ...search closes The red circle containing the error number has now disappeared from both LMS Width listings 8 Apply the same process when assigning devices for the other 2D LiDAR sensor to the LMS Width...

Page 132: ...oring oncoming traffic with three additional sensors The road is added using the configuration wizard 1 Open the site in editing mode and deactivate expert mode The symbol for the configuration assist...

Page 133: ...ee Flow Profiler component for vehicle detection 5 Define the measurement setup on the next page In this example we have chosen the Single lane option for the second road 6 Define the region and the c...

Page 134: ...position In this example the length and speed measurement in stop and go traffic is to be increased through the use of a second LMS Length The LMS Length is mounted in an offset position in Z position...

Page 135: ...h 4 Assign the offset 2D LiDAR sensor to the LMS Length1 Front via the device search 5 Change the IP address of the device accordingly Detailed information on the device search can be found at 6 14 1...

Page 136: ...where they are subsequently adjusted to the conditions at the measurement site When logging in the user must have Service authorization 1 In TEMS Manager click the icon for Load site configuration an...

Page 137: ...in maintenance intervals The following maintenance work must be carried out at the specified time intervals Component Maintenance task Interval Design 2D LiDAR sensor Cleaning the inspection window In...

Page 138: ...be replaced straight away Corroded plug connectors can have a major impact on 2D LiDAR sensors performance Cables Regularly check the electrical installation Make sure that all cable connections are...

Page 139: ...er 8 3 1 Fault diagnosis in TEMS Manager Requesting the degree of contamination via the TEMS Info interface The customer can also call up the contamination message via the TEMS Info interface Cleaning...

Page 140: ...the entire plant is disconnected throughout the entire time that you are carrying out maintenance and repair work DANGER Risk of injury due to electrical current Only a qualified electrician or train...

Page 141: ...affic Controller FPS To order the replacement device please contact your responsible SICK sales unit Replacing the controller 1 Undo the screw connection on the male connector for the voltage supply a...

Page 142: ...Traffic Controller FPS via the Ethernet 1 TCP IP interface see chapter 6 2 Connecting to TEMS Manager The site configuration has been stored on a backup data card 7 3 4 1 Updating after replacing a s...

Page 143: ...e device has already been addressed using its default IP address at the measurement site you do not need to change the IP address The device can be assigned directly Detailed information on the device...

Page 144: ...nfiguration after replacing the Traffic Controller FPS If only the Traffic Controller FPS has been replaced the first thing you have to do is establish a connection with the new TEMS Recorder You can...

Page 145: ...te configuration and start edit it 2 Select the XML file containing the site configuration The site configuration is transferred from the file to the TEMS Recorder and started If a configuration is lo...

Page 146: ...system operation if you cannot clearly identify the fault and if you cannot safely remedy the problem 8 1 SICK Support If you cannot remedy the error with the help of the information provided in this...

Page 147: ...2D LiDAR sensor to the manufacturer for repair Connection to slave broken Re establish the connection to the slave Heater not connected or temperature too low Wait until the device has warmed up Chec...

Page 148: ...te things like minor contamination on a 2D LiDAR sensor In the event of an error the system is still operational in principle However it can no longer be relied on to function correctly General system...

Page 149: ...N S Free Flow Profiler 8 3 1 Fault diagnosis in TEMS Manager In TEMS Manager warnings and errors are displayed at every level of the hierarchy i e at device level system function level road level and...

Page 150: ...ray icon signals that the current status is unknown This is the case during initialization of the profiling system for example 8 3 1 2 Fault indicators at site level Errors at site level are only show...

Page 151: ...ousing yellow Minor contamination on the inspection window of the 2D LiDAR sensor Inspection window of the 2D LiDAR sensor is yellow Clean the inspection window of the 2D LiDAR sensor Housing red Heav...

Page 152: ...the 2D LiDAR sensor can see in its visual range Click Relevant Measurement Points The live view now shows the filtered measurement data from the 2D LiDAR sensors The filtered measurement data are use...

Page 153: ...tions are affected by faults Red numbers signal the presence of an error Erroneous configurations cannot be started Yellow numbers signal a warning Warnings do not prevent the configuration from start...

Page 154: ...e log file is created for each day See also chapter 6 10 Downloading log files Alternatively all the logs can be downloaded from the Traffic Controller FPS via FTP The status logs are stored inside th...

Page 155: ...ting mode for the site configuration log in as a user with Service authorization 2 Switch on expert mode 3 In the navigation tree go to the level of the relevant system function not the system compone...

Page 156: ...ser name and client as the password Deleting raw data Once the raw data has been downloaded from the RawData directory on the Traffic Controller FPS you must manually delete the data Otherwise the dat...

Page 157: ...g Performing calculation Finished Result is available FloorFinderResult None No result available yet NotEnoughPoints The number of visible measurement points is insufficient Wrong configuration NoiseT...

Page 158: ...The configuration does not have to be stopped for this Classification keeps delivering poor results unclear 3D point clouds Possible cause Remedy The orientation of the 2D LiDAR sensors was incorrect...

Page 159: ...re rating IP 20 Internal memory 32 GB Data log TEMS Info interface WCF TEMS Manager NTP synchronization Yes Ambient temperature operation 20 C 60 C SSD 40 C 80 C storage Ambient temperature storage 20...

Page 160: ...ICK O P E R A T I NG I NS T R U C T I O NS Free Flow Profiler Subject to change without notice 9 2 Dimensional drawings 9 2 1 Dimensional drawing for LMS511 SE 2D LiDAR sensor Abb 70 Dimensional drawi...

Page 161: ...Subject to change without notice O P E R A T I N G I N S T R U C T I O N S Free Flow Profiler Fig 71 Dimensional drawings of the LMS511 SE with mounting kits 1 and 2 Fig 72 Dimensional drawings for th...

Page 162: ...O P E R A T I NG I NS T R U C T I O NS Free Flow Profiler Subject to change without notice Fig 73 Dimensional drawings for the LMS511 SE with weather hood large Fig 74 Dimensional drawings for the LMS...

Page 163: ...2019 05 31 SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S Free Flow Profiler 9 2 2 Dimensional drawings for the Traffic Controller FPS Fig 75 Dimensional drawing for t...

Page 164: ...used purely for the purpose of describing the relevant vehicle class The external vehicle geometry is the definitive factor when determining the classes not the effective and total permissible weight...

Page 165: ...ding surface up to 12 m long weight 3 5 t 421 9 8 4 33 TruckDumpster WithTrailer Dumper truck with empty or almost empty loading surface with trailer up to 18 75 m long weight 3 5 t 430 8 3 3 33 Truck...

Page 166: ...Tanker Tanker with semitrailer oval cross section up to 16 5 m long weight 3 5 t 540 10 9 4 33 ArticTruckLow Loaded Low loader with semitrailer up to 16 5 m long weight 3 5 t 590 8 3 3 33 TractorTruck...

Page 167: ...oter without bicycle or moped 111 MotorcycleWithTrailer 2 MotorcycleWith Trailer Motorbike or scooter with trailer of all types 210 Automobile 3 Automobile Automobiles of all types with load on the ro...

Page 168: ...r of all types empty nearly empty loaded includes also tractor unit with trailer 510 TractorTrailerCombo 11 TractorTrailer Combo Semitrailer trucks with cubical loading in the back regardless of the s...

Page 169: ...TruckWithTrailer 5 Bus Bus Category system Class No Description Output via interface TLS 2 0 32 Car or similar Car 33 Truck or similar Truck Category system Class No Description Output via interface...

Page 170: ...es were not detected This gives a counting accuracy of 99 8 The classification accuracy shows how many of the vehicles have been correctly classified In our example 9 800 of the 10 000 vehicles have b...

Page 171: ...eters View advanced parameters View expert parameters Manage users Edit configuration Load and start configuration Production Production Program internal user Can neither be edited nor deleted Develop...

Page 172: ...Click on the Edit icon in the user line 5 Define the new password in the Change password area The new password must not be identical to the previous one 6 Enter the new password again This ensures tha...

Page 173: ...ith the Service authorization 2 Open user management 3 Click on Create user 4 Enter user name The user name is case sensitive Note upper lowercase letters 5 Assign the user one of the three authorizat...

Page 174: ...In the Settings register select the User management function 2 Enter new password and confirm by entering it again 3 Click on Change password 9 5 5 User data for accessing the FTP server of the Traffi...

Page 175: ...A T I N G I N S T R U C T I O N S Free Flow Profiler 9 6 IP addresses The 2D LiDAR sensors are pre set with the following IP addresses at the factory Component IP address LMS 1 192 168 20 1 LMS 2 192...

Page 176: ...ance with international directives and regulations batteries accumulators and electrical or electronic devices must not be disposed of with household waste The owner is obligated to dispose of the dev...

Page 177: ...DISPOSAL 10 177 8020776 12AX 2019 05 31 SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S Free Flow Profiler...

Page 178: ...10 DISPOSAL 178 8020776 12AX 2019 05 31 SICK O P E R A T I NG I NS T R U C T I O NS Free Flow Profiler Subject to change without notice...

Page 179: ...DISPOSAL 10 179 8020776 12AX 2019 05 31 SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S Free Flow Profiler...

Page 180: ...Mail support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand...

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SICK 1088784, Operating Instructions Manual

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