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8

Project planning

MOVIMOT® and EtherCAT®

Manual – EtherCAT

®

 Interfaces, Field Distributors

70

8

Project planning

This chapter provides information on configuration and startup of the EtherCAT

®

 mas-

ter.

INFORMATION

The latest version of the XML file for the MFE72 EtherCAT

®

 interface is available on

the SEW website (www.sew-eurodrive.com) under the heading "Software".

8.1

MOVIMOT

®

 and EtherCAT

®

MOVIMOT®

and

EtherCAT®

The behavior of the MOVIMOT

®

 inverter which forms the basis of EtherCAT

®

 operation

is referred to as the device profile and is independent of any particular fieldbus, mak-
ing it a uniform feature. This feature allows the user to develop fieldbus-independent
drive applications. This makes it much easier to change to other bus systems, such as
PROFINET IO.

8.2

XML file validity for EtherCAT

®

 interface

XML file

validity for

EtherCAT

interface

INFORMATION

Do not edit or amend the entries in the XML file. SEW-EURODRIVE is not liable for
any malfunctions in the MOVIMOT

®

 inverter due to an edited XML file.

8.3

Configuring the EtherCAT

®

 master for MOVIMOT

®

 with XML file

Configuring

the

EtherCAT®

master for

MOVIMOT®

with XML

file

8.3.1

XML file for operating the MFE72 EtherCAT

®

 interface on MOVIMOT

®

For  the  configuration  of  the 

EtherCAT

®

  master,  you  can  use  a  special  XML  file

(

SEW_MFE72A.XML

).  Import  this  file  into  the  configuration  software  of  the  controller

manufacturer.

Refer to the manuals of the respective configuration software for details on the proce-
dure.

The XML files standardized by the 

EtherCAT

®

 Technology Group (ETG) can be read

by all EtherCAT

®

 masters.

8.3.2

Configuration procedure

Configure the MOVIMOT

®

 drive with the EtherCAT

®

 interface as follows:

1. Install  the  XML  file  according  to  the  requirements  of  your  project  planning  soft-

ware.  Once  the  file  has  been  installed  correctly,  the  device  appears  next  to  the
slave stations (under SEW‑EURODRIVE → Drives) as 

MFE72A

.

2. Use the menu item [Insert] to add the device to the 

EtherCAT

®

 structure. The ad-

dress is assigned automatically. For easier identification, you can give the device a
name.

25809148/EN – 01/2019

Summary of Contents for MFD Series

Page 1: ... 25809148_0119 Drive Technology Drive Automation System Integration Services Manual Drive Systems for Decentralized Installation EtherCAT Interfaces Field Distributors Edition 01 2019 25809148 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...eldbus interface 14 4 2 Type designation EtherCAT interfaces 15 4 3 Device overview 17 4 4 Type designation EtherCAT field distributors 21 5 Mechanical installation 24 5 1 Installation instructions 24 5 2 Tightening torques 24 5 3 Fieldbus interface 27 5 4 Field distributor 30 6 Electrical installation 33 6 1 Installation planning taking EMC aspects into account 33 6 2 Installation instructions fo...

Page 4: ...field distributor 89 12 MOVILINK device profile 92 12 1 Coding of the process data 92 12 2 MFE status word 96 13 Operation with the MOVITOOLS MotionStudio engineering software 98 13 1 About MOVITOOLS MotionStudio 98 13 2 First steps 99 13 3 Connection mode 101 13 4 Serial communication RS485 via interface adapters 103 13 5 Communication via EtherCAT 107 14 Service 113 14 1 Diagnostic procedures 11...

Page 5: ...ith fieldbus interface 4 I 2 IO M12 MFE72A Z21D Field distributor Z 3 with fieldbus interface 4 I 2 IO M12 MFE72A Z23D Field distributor Z 6 with fieldbus interface 4 I 2 IO M12 MFE72A Z26F AF0 Field distributor Z 7 with fieldbus interface 4 I 2 IO M12 MFE72A MM Z27F Field distributor Z 8 with fieldbus interface 4 I 2 IO M12 MFE72A MM Z28F AF0 25809148 EN 01 2019 ...

Page 6: ... the safety notes 2 2 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the produc...

Page 7: ...ucture of an embedded safety note SIGNAL WORD Type and source of hazard Possible consequence s if disregar ded Measure s to prevent the hazard 2 3 Rights to claim under limited warranty Read the information in this documentation This is essential for fault free operation and fulfillment of any rights to claim under limited warranty Read the documentation before you start working with the product 2...

Page 8: ...s a registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany 2 6 Copyright notice 2019 SEW EURODRIVE All rights reserved Unauthorized reproduction modifica tion distribution or any other use of the whole or any part of this documentation is strictly prohibited 25809148 EN 01 2019 ...

Page 9: ... persons who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations Warning and safety signs on the product All other relevant project planning documents installation and startup instructions and wiring diagrams Do not assemble install or operate damaged products All system specific s...

Page 10: ...e The product is intended for installation in electrical plants or machines In case of installation in electrical systems or machines startup of the product is pro hibited until it is determined that the machine meets the requirements stipulated in the local laws and directives For Europe Machinery Directive 2006 42 EC as well as the EMC Directive 2014 30 EU apply Observe EN 60204 1 Safety of mach...

Page 11: ...s installed and cooled according to the regulations in the doc umentation Protect the product from strong mechanical strain The product and its mounting parts must never protrude into the path of persons or vehicles Ensure that components are not deformed and insulation spaces are not changed particularly during transportation and handling Electric components must not be mechanically damaged or de...

Page 12: ...ll connected circuits must also meet the requirements for protective separation 3 10 Startup operation Observe the safety notes in the chapters Startup and Operation in the documenta tion Make sure that the present transport protection is removed Do not deactivate monitoring and protection devices of the machine or system even for a test run Make sure the connection boxes are closed and screwed be...

Page 13: ... that the product has been disconnected from the supply system and no longer carries any voltage Mechanical blocking or internal safety functions of the product can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the drive controlled machine first disconnect the pro...

Page 14: ...X 1 1 I N X 1 2 O U T 5 6 4 1 3 2 8816327179 1 X11 connection EtherCAT IN 2 M12 connection sockets for digital inputs outputs 3 Status LEDs of digital inputs outputs 4 X12 connection EtherCAT OUT 5 Diagnostics interface underneath the gland 6 Status LEDs The following figure depicts the bottom side of the fieldbus interface ON 1 2 3 4 S1 3 2 4 1 Ether CATmod ul MFE72 A P 28 21 00 34 S 12 34 56 7 5...

Page 15: ... EtherCAT interfaces 4 2 1 Nameplate Order specific nameplate The following figure shows an example of the order specific nameplate of the MFE MM Z 8 field distributors P Motor 1 5kW 95 7416041003 0001 17 S0 0 AGB1 IP65 ML 0001 MFE52B MM15D 503 00 Z28F Type U 3x380 500V I 3 5A AC Input Made in Germany Feldverteiler Field Distributor 01 UL LISTED IND CONT EC 2D06 C US General name plate The followi...

Page 16: ...PROFIBUS MQP PROFIBUS with integrated minicontroller MFE PROFINET IO EtherNet IP or EtherCAT MFD DeviceNet MQD DeviceNet with integrated minicontroller 72 Connections 21 4 I 2 x O connection via terminals 22 4 I 2 x O connection via plug connector terminals 32 6 I connection via plug connector terminals 52 4 I 2 I O connection via plug connector terminals for PROFINET IO 62 4 I 2 I O connection vi...

Page 17: ...71 1 For DeviceNet Micro style connector M12 connector X11 2 2 M20 1 5 3 2 M25 1 5 4 2 M16 1 5 2 EMC cable glands included in the delivery 5 Terminals for fieldbus connection X20 6 Terminals for 24 V connection X21 7 Terminals for power supply and PE connection X1 8 Connection PE equipotential bonding 9 Socket for hybrid cable connection to MOVIMOT X9 25809148 EN 01 2019 ...

Page 18: ...o style connector M12 connector X11 2 2 M25 1 5 3 Connection PE equipotential bonding 4 Hybrid cable socket connection to MOVIMOT inverter X9 5 Maintenance switch Maintenance switch 2 20 6 Terminals for power supply and PE connection X1 7 Terminals for bus sensor actuator 24 V connection X29 8 Pluggable terminal Safety Power for 24 V MOVIMOT supply X40 9 Terminal block for 24 V through wiring X29 ...

Page 19: ...1 3 Connection PE equipotential bonding 4 Hybrid cable connection connection to AC motor X9 5 Terminals for bus sensor actuator 24 V connection X20 6 Pluggable terminal Safety Power for 24 V MOVIMOT supply X40 7 Terminal block for 24 V through wiring X29 internal connection to 24 V on X20 8 MOVIMOT inverter 9 Connection to MOVIMOT inverter 10 Terminals for enabling the direction of rotation 11 Ter...

Page 20: ...le terminal Safety Power for 24 V MOVIMOT supply X40 8 Terminal block for 24 V through wiring X29 internal connection to 24 V on X20 9 Hybrid cable connection connection to AC motor X9 10 Connection PE equipotential bonding 4 3 5 Maintenance switch The maintenance switch with line protection can be secured with 3 locks For the designs MFZ26J MFPZ28J and MFZ29J the maintenance switch offers an inte...

Page 21: ...dule Z23 for PROFIBUS PROFINET IO EtherNet IP and EtherCAT Z33 for DeviceNet D Design 4 4 2 Example of MF Z 6 The following table shows the type designation for MF Z 6 field distributors as an ex ample MFE72A Fieldbus interface MFP MQP PROFIBUS MFE PROFINET IO EtherNet IP or EtherCAT MFD MQD DeviceNet Z26 Connection module Z26 for PROFIBUS PROFINET IO EtherNet IP and EtherCAT Z36 for DeviceNet F D...

Page 22: ...ng table shows the type designation for MF MM Z 7 field distributors as an example MFE72A Fieldbus interface MFP MQP PROFIBUS MFE PROFINET IO EtherNet IP or EtherCAT MFD MQD DeviceNet MM MOVIMOT inverter Z27 Connection module Z27 for PROFIBUS PROFINET IO EtherNet IP and EtherCAT Z37 for DeviceNet F Design 0 Connection type 0 W 1 m 25809148 EN 01 2019 ...

Page 23: ...MFP MQP PROFIBUS MFE PROFINET IO EtherNet IP or EtherCAT MFD MQD DeviceNet MM MOVIMOT inverter Z28 Connection module Z28 for PROFIBUS PROFINET IO EtherNet IP and EtherCAT Z38 for DeviceNet F Design 0 Connection type 0 W 1 m AF0 Connection technology AF0 Metric cable entry AF1 With micro style connector M12 connector for DeviceNet AF2 M12 plug connector for PROFIBUS AF3 M12 plug connector for PROFI...

Page 24: ...hing the MFZ 3 field distributor Tighten screws with a torque wrench permitted tightening torque 2 8 3 1 Nm Use M6 screws and suitable washers for installing MFZ 6 MFZ 7 MFZ 8 or MFZ 9 field distributors Tighten screws with torque wrench permitted tightening torque 3 1 3 5 Nm 5 1 2 Installation in damp locations or in the open Observe the following notes for mounting the fieldbus interface and the...

Page 25: ...ion box cover 9007200393245323 Tighten the screws on the fieldbus interfaces or connection box cover using 2 5 Nm in diametrically opposite sequence 5 2 3 Screw plugs 9007200393250059 Tighten the blanking plugs and the screw plugs of potentiometer f1 and of connection X50 if applicable using 2 5 Nm 5 2 4 EMC cable glands The following figure shows the position of the EMC cable glands 1138616971 25...

Page 26: ... fitting Tightening torque M12 1 5 2 5 Nm 3 5 Nm M16 1 5 3 0 Nm 4 0 Nm M20 1 5 3 5 Nm 5 0 Nm M25 1 5 4 0 Nm 5 5 Nm The cable retention in the cable gland must be able to withstand the following removal force Cable with outer diameter 10 mm 160 N Cable with outer diameter 10 mm 100 N 5 2 5 Motor cable 9007200393364491 Tighten screws for motor cables using 1 2 1 8 Nm 25809148 EN 01 2019 ...

Page 27: ...e Manual EtherCAT Interfaces Field Distributors 27 5 3 Fieldbus interface 5 3 1 Installation on MOVIMOT connection box 1 Remove the stamped perforations in the connection module as shown in the pic ture below MFZ 1 1138656139 25809148 EN 01 2019 ...

Page 28: ...dbus interface Manual EtherCAT Interfaces Field Distributors 28 2 Deburr sharp edges 3 Install the fieldbus interface to the connection module according to the following figure MF MQ 3 0 3 5 Nm 18014399648145931 25809148 EN 01 2019 ...

Page 29: ...Interfaces Field Distributors 29 5 3 2 Installation in the field The following figure shows the installation of an MF MQ fieldbus interface close to the motor 82 5 mm 102 mm 51 mm M4 M4 MFZ MF MQ MF MQ 1 1138749323 1 Length of screws min 40 mm 25809148 EN 01 2019 ...

Page 30: ...ield distributor Manual EtherCAT Interfaces Field Distributors 30 5 4 Field distributor 5 4 1 MF Z 3 MQ Z 3 50 mm 100 mm M5 M5 175 mm 9007200393500299 5 4 2 MF Z 6 MQ Z 6 M6 M6 365 mm 180 mm 18014399648277003 25809148 EN 01 2019 ...

Page 31: ...eld distributor Manual EtherCAT Interfaces Field Distributors 31 5 4 3 MF MM Z 7 MQ MM Z 7 59 5 mm 253 7 mm M6 M6 18014399648313483 5 4 4 MF MM Z 8 MQ MM Z 8 size 1 290 mm 200 mm 270 mm M6 M6 18014399648325131 25809148 EN 01 2019 ...

Page 32: ...5 Mechanical installation Field distributor Manual EtherCAT Interfaces Field Distributors 32 5 4 5 MF MM Z 8 MQ MM Z 8 size 2 350 mm 205 mm 290 mm M6 M6 18014399648338187 25809148 EN 01 2019 ...

Page 33: ...lecting the correct cables providing correct grounding and a functioning equipotential bonding Always adhere to the relevant standards Observe the notes in the following chapters in particular 6 1 1 Equipotential bonding Low impedance and HF capable equipotential bonding must be provided independent of the PE connection see also VDE 0113 or VDE 0100 part 540 Establish a connection over a wide surf...

Page 34: ...d serve as shielding Cable shields must be connected at the cable ends via EMC metal cable glands to a wide area of the device s metal housing Also observe the further notes regard ing the selection of the cable glands Additional information is available in the document Drive Engineering Practical Im plementation EMC in Drive Engineering 6 1 6 Example for connection of the MF MQ fieldbus interface...

Page 35: ...er must correspond to the data for the power supply system Dimension the cable cross section according to the input current Iline for rated power see MOVIMOT operating instructions Technical data chapter Install fuses at the beginning of the power supply cables behind the supply bus junction The following fuses are permitted Fuses in utilization category gG Power circuit breakers with characterist...

Page 36: ...ed cable lug Permitted for all cross sections Assembly with solid connecting wire Permitted for cross section up to max 2 5 mm2 1 M5 2 5 mm M5 1 Forked cable lug suitable for M5 PE screws Earth leakage currents of 3 5 mA can occur during normal operation To meet the requirements of EN 61800 5 1 observe the following notes The protective earth PE connection must meet the requirements for plants wit...

Page 37: ... options with MFZ 6 MFZ 7 and MFZ 8 field distributors The connection area of the DC 24 V supply comprises an X29 terminal block with 2 M4 12 studs and a pluggable X40 terminal 1141387787 The X29 terminal block can be used as an alternative to the X20 terminal see chapter Unit Structure in the manual for looping through the DC 24 V supply voltage Both studs are connected internally to the 24 V con...

Page 38: ...ning torque for the hex nuts 1 2 Nm 20 The guide values for screw terminal X40 are Current carrying capacity 10 A Connection cross section 0 25 mm2 2 5 mm2 Permitted tightening torque 0 6 Nm 6 2 6 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used Severe or fatal injuries The product can cause direct current in the PE conduc...

Page 39: ... the line contactor Use only a contactor of utilization category AC3 EN 60947 4 1 as a line con tactor 6 2 8 Installation above 1000 m amsl MOVIMOT drives with mains voltages of 200 240 V or 380 500 V can also be op erated at an altitude of 1000 4000 m amsl To do so you must observe the following basic conditions At heights above 1000 m amsl the nominal continuous power is reduced due to reduced c...

Page 40: ...inimum 25A maximum inverse time circuit breakers For 500V systems 500V minimum 25A maximum non semiconductor fuses or 500V minimum 25A maximum inverse time circuit breakers The max voltage is limited to 500 V Group installation Suitable for motor group installation on a circuit capable of delivering not more than 5 000 rms symmetrical amperes when protected by For 240V systems 240V minimum 25A max...

Page 41: ...s provided with load and speed sensitive overload protection and thermal memory retention upon shutdown or power loss The trip current is adjusted to 140 of the rated motor current Ambient temperature MOVIMOT MM D is suitable for an ambient temperature of 40 C max 60 C with derated output current To determine the output current rating at higher than 40 C the output current should be derated 3 0 pe...

Page 42: ...s 1 19 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9 27 10 28 11 29 12 30 13 31 14 32 15 33 16 34 17 35 18 36 24 V 24 V GND GND 24 V RS RS GND 24V R L f1 f2 K1a K1b RS RS MOVIMOT y y res res res res res res res res res res 24V GND 3 2 1 1 0 1 X20 Potential level 0 0 Potential level 1 1 MFZ21 MFE72 MFZ21 25852111243 1 For separate installation MF Z21 and MOVIMOT Connect the shield of the RS485 cable using E...

Page 43: ...lectronics and sensors jumpered with terminal X20 11 13 GND 0V24 reference potential for module electronics and sensors 14 GND 0V24 reference potential for module electronics and sensors 15 24 V Output 24 V voltage supply for module electronics and sensors jumpered with terminal X20 11 16 RS Output Communication link to MOVIMOT terminal RS 17 RS Output Communication link to MOVIMOT terminal RS 18 ...

Page 44: ... for configuration with 4 inputs and 2 outputs 8 7 6 5 4 3 2 1 L3 L2 L1 PE L3 L2 L1 PE 4 mm AWG10 2 X1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 A B DGND A B DGND DGND res 24 V 24 V GND GND V2I24 V2I24 GND2 GND2 PE L1 L1 L2 L2 L3 L3 PE 4 mm AWG10 A B A B 24V1 GND1 24V1 GND1 24V2 GND2 24V2 GND2 2 5 mm AWG12 0 1 2 2 2 X20 X21 res VP PROFIBUS DP 1 1 2 x 24 VDC Potential level 0 0 Potential level 1 1 Poten...

Page 45: ...24 V voltage supply for module electronics sensors and MOVIMOT jumpered with terminal X21 1 3 GND 0V24 reference potential for module electronics sensors and MOVIMOT 4 GND 0V24 reference potential for module electronics sensors and MOVIMOT 5 V2I24 Input 24 V voltage supply for actuators binary outputs 6 V2I24 Output 24 V voltage supply for actuators binary outputs jumpered with terminal X21 5 7 GN...

Page 46: ...r configuration with 6 inputs or 4 inputs and 2 outputs Potential level 0 0 Potential level 1 1 Potential level 2 2 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 24 V 24 V GND GND V2I24 V2I24 GND2 GND2 PE L1 L1 L2 L2 L3 L3 PE L3 L2 L1 PE L3 L2 L1 PE 4 mm AWG10 24V GND 24V GND 0 1 2 2 X1 X20 X21 4 mm AWG10 2 5 mm AWG12 2 2 1 x DC 24 V res res res res res res res res res res MFZ23 MFE72 25869...

Page 47: ...24 V voltage supply for module electronics sensors and MOVIMOT jumpered with terminal X21 1 3 GND 0V24 reference potential for module electronics sensors and MOVIMOT 4 GND 0V24 reference potential for module electronics sensors and MOVIMOT 5 V2I24 Input 24 V voltage supply for actuators binary outputs 6 V2I24 Output 24 V voltage supply for actuators binary outputs jumpered with terminal X21 5 7 GN...

Page 48: ...h 4 inputs and 2 outputs Potential level 0 0 Potential level 1 1 Potential level 2 2 2 x DC 24 V 1 19 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9 27 10 28 11 29 12 30 13 31 14 32 15 33 16 34 17 35 18 36 24 V 24 V GND GND V2I24 V2I24 GND2 GND2 1 2 3 4 5 6 7 8 PE L1 L1 L2 L2 L3 L3 PE L3 L2 L1 PE L3 L2 L1 PE 4 mm AWG10 24V1 GND1 24V1 GND1 24V2 GND2 24V2 2 X1 0 1 2 1 2 2 5 mm AWG12 2 X20 1 GND2 res res res r...

Page 49: ...and sensors jumpered with terminal X20 11 13 GND 0V24 reference potential for module electronics and sensors 14 GND 0V24 reference potential for module electronics and sensors 15 V2I24 Input 24 V voltage supply for actuators binary outputs 16 V2I24 Output 24 V voltage supply for actuators binary outputs jumpered with terminal X20 15 17 GND2 Output 0V24 reference potential for module electronics an...

Page 50: ...puts and 2 out puts Potential level 0 0 Potential level 1 1 Potential level 2 2 1 1 2 3 4 5 6 7 8 19 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9 27 10 28 11 29 12 30 13 31 14 32 15 33 16 34 17 35 18 36 24 V 24 V GND GND V2I24 V2I24 GND2 GND2 4 mm AWG10 24V GND 24V GND 0 1 2 1 2 PE L1 L1 L2 L2 L3 L3 PE L3 L2 L1 PE L3 L2 L1 PE 2 2 5 mm AWG12 2 X1 X20 1 x DC 24 1 res res res res res res res res res res MFZ2...

Page 51: ...and sensors jumpered with terminal X20 11 13 GND 0V24 reference potential for module electronics and sensors 14 GND 0V24 reference potential for module electronics and sensors 15 V2I24 Input 24 V voltage supply for actuators binary outputs 16 V2I24 Output 24 V voltage supply for actuators binary outputs jumpered with terminal X20 15 17 GND2 Output 0V24 reference potential for module electronics an...

Page 52: ...ected via terminals or M12 plug connectors 6 6 1 Connection via terminals For fieldbus interfaces with 4 digital inputs and 2 digital inputs outputs MFZ 1 MFZ 6 MFZ 7 MFZ 8 in combination with MFE72 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 DI0 GND VO24 DI1 GND VO24 DI2 GND VO24 DI3 GND VO24 DIO4 GND2 DIO5 GND2 GND2 1 2 X20 V2I24 Potential level 1 1 Potential level 2 2 28641613579 2580...

Page 53: ...I2 switching signal 26 GND 0V24 reference potential for sensor DI2 27 VO24 Output 24 V voltage supply for sensor DI2 28 DI3 Input Sensor DI3 switching signal 29 GND 0V24 reference potential for sensor DI3 30 VO24 Output 24 V voltage supply for sensor DI3 31 DIO4 Input Sensor DI4 switching signal Output Actuator DO0 switching signal 32 GND2 0V24 reference potential for sensor DI4 0V24 reference pot...

Page 54: ...orrectly Damage to the fieldbus interface Seal all unused M12 connections with screw plugs Connect sensors and actuators using either M12 sockets or terminals Connect two channel sensors and actuators to DI0 DI2 and DO0 DI1 DI3 and DO2 can no longer be used L A X11 IN X12 OUT L A DI0 DI2 GND 1 GND DI1 24 V VO24 24 V VO24 24 V V2I24 DI2 1 2 3 5 4 1 2 3 5 4 DI0 X11 EherCAT p IN X12 EherCAT p OUT DI3...

Page 55: ...dbus interface Seal all unused M12 connections with screw plugs Connect sensors actuators using either M12 sockets or terminals Connect two channel sensors actuators to DI0 DI2 and DI4 DI1 DI3 and DI5 can no longer be used L A X11 IN X12 OUT L A DI0 DI2 GND GND DI1 24 V VO24 24 V VO24 24 V V2I24 DI2 1 2 3 5 4 1 2 3 5 4 DI0 X11 EherCAT p IN X12 EherCAT p OUT DI3 DO0 DO1 DI4 DI5 GND2 GND2 DI5 DI5 1 ...

Page 56: ...o an M12 plug connector use a Y adapter with extension The Y adapter is available from different manufacturers Manufac turer Escha Type WAS4 0 3 2FKM3 Manufac turer Binder Type 79 5200 Manufac turer Phoenix Contact Type SAC 3P Y 2XFS SCO The sheath of the cables is made of PVC Provide suit able UV protection Manufac turer Murrelektronik Type 7000 40721 25809148 EN 01 2019 ...

Page 57: ...ing table shows the pin assignment of the EtherCAT ports X11 and X12 Function EtherCAT Interface Connection type M12 4 pole female D coded Wiring diagram 1 2 3 4 3545032843 Assignment No Name Function 1 TX Transmit line 2 RX Receive line 3 TX Transmit line 4 RX Receive line 6 7 1 Routing the Ethernet cable NOTICE In case of fluctuations in the ground potential a compensating current may flow via t...

Page 58: ...etal housing or a metalized housing Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads Use metallic grounded cable racks in industrial environments Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route Avoid using plug connectors to extend bus cables Route the bus cables close...

Page 59: ... position and specification of different speeds and acceleration ramps gives you greater flexibility When in 10 PD mode see chapter Process data object configuration 2 71 the counter and thereby the current actual position is sent to the higher level controller and evaluated 6 8 2 Features The EI7 incremental encoder offers the following features HTL interface EI71 1 pulse revolution 4 increments ...

Page 60: ... DI1 DI3 DI4 DI5 DO0 DO1 X11 IN X12 OUT EtherCAT 9092990475 6 8 5 Wiring diagram for mounting the inverter to the motor If the MOVIMOT inverter is mounted on the motor the encoder is connected to the MFE72 fieldbus interface with a shielded cable with M12 plug connectors on both ends There are 2 possible variants Variant 1 AVSE MFE72A RUN ERR SYS F MFE72 Ethercat DI0 L A L A DI2 DI1 DI3 DI4 DI5 DO...

Page 61: ...ld distributor mounting close to the mo tor the shielded connection cable is connected to the terminals in the drive connec tion box and plugged into the input socket of the MFE72 fieldbus interface MFE72A EI7 RUN ERR SYS F MFE72 Ethercat DI0 L A L A DI2 DI1 DI3 DI4 DI5 DO0 DO1 X11 IN X12 OUT EtherCAT 1 d c b a 4 1 10 24 V PIN1 GND PIN3 DI0 PIN4 DI1 PIN2 PIN5 UB PIN6 GND PIN7 A PIN8 A PIN9 B PIN10...

Page 62: ...assignment MOVIMOT terminal Wire color hybrid cable designation L1 Black L1 L2 Black L2 L3 Black L3 24 V Red 24 V White 0 V RS Orange RS RS Green RS PE terminal Green yellow shield end Note the enabled direction of rotation Check to see if requested direction of rotation has been enabled 24V L R Both directions of rotation are enabled L R 24V Drive is inhibited or is being brought to a standstill ...

Page 63: ...7 MFZ 8 9007200402006667 The following table shows the terminal assignment of the hybrid cable in the motor ter minal box Terminal assignment Motor terminal Wire color hybrid cable designation U1 Black U1 V1 Black V1 W1 Black W1 4a Red 13 3a White 14 5a Blue 15 1a Black 1 2a Black 2 PE terminal Green yellow shield end inner shield INFORMATION Attach the outer shield of the cable to the housing of ...

Page 64: ...ce adapters are available Designation Part number USB11A 08248311 USM21A 28231449 The following components are included each in the scope of delivery Interface adapter Cable with RJ10 plug connector USB interface cable Establish a connection Proceed as follows to establish the connection ü Wait for the MOVIMOT drive to cool down sufficiently before touching it 1 Remove the screw plugs of the diagn...

Page 65: ...h MFZ 7 MFZ 8 MFZ 9 Disconnect all plug connectors of the motor connection hybrid cable from the field distributor Check the insulation of the wiring in accordance with applicable national stand ards Check the grounding Check the insulation between the supply system cable and the DC 24 V cable Check the insulation between supply system cable and communication cable Check the polarity of the DC 24 ...

Page 66: ...e WARNING Danger of burns due to hot surfaces of the device e g the heat sink Serious injuries Do not touch the device until it has cooled down sufficiently WARNING Device malfunction due to incorrect device setting Severe or fatal injuries The installation may only be carried out by qualified personnel Only use settings that are suitable for operation NOTICE Danger due to arcing Damage to electri...

Page 67: ...MOVIMOT MM D in Expert mode refer to the MOVIMOT MM D operating instructions WARNING Electric shock from capacitors that have not been fully discharged Severe or fatal injuries Disconnect the inverter from the power Observe the minimum switch off time after disconnection from the supply system 1 minute 1 Make sure the MOVIMOT inverter and the EtherCAT interface MFZ21 MFZ23 MFZ26 MFZ27 or MFZ28 are...

Page 68: ...Hz 2 5 7 10 12 15 20 25 30 35 40 7 3 4 5 6 7 8 If the ramp time is not specified via the fieldbus S1 2 DIP switch ON set the ramp time at the t1 switch of the MOVIMOT inverter The ramp time is based on a setpoint step change of 1500 min 1 50 Hz Function Setting Detent setting 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 8 Check to see if the required direction of rotation...

Page 69: ...erface and MOVIMOT OFF 3 PD higher level controller ramp factory setting ON 2 PD ramp configuration on t1 DIP switch of MOVIMOT inverter 10 Place the MOVIMOT inverter and the MFE housing cover on the field distributor and screw them on 11 Switch on the 24 V DC supply voltage for the MFE EtherCAT interface and the MOVIMOT inverter Startup has been completed successfully when the MFE fieldbus interf...

Page 70: ...for any malfunctions in the MOVIMOT inverter due to an edited XML file 8 3 Configuring the EtherCAT master for MOVIMOT with XML file Configuring the EtherCAT master for MOVIMOT with XML file 8 3 1 XML file for operating the MFE72 EtherCAT interface on MOVIMOT For the configuration of the EtherCAT master you can use a special XML file SEW_MFE72A XML Import this file into the configuration software ...

Page 71: ...eturned from the EtherCAT slave to the EtherCAT master They contain process input data actual values status digital input information etc Two PDOs of different size can be used for cyclic process input and output data for communication with the MFE72 EtherCAT interface OutputData1 Standard 4 PO Static PDO with 4 cyclic process output data words that are permanently linked to the standard process d...

Page 72: ...s InputData1 standard 10 PI Fixed con tent 3 0 Example Static PDO for 10 cyclic process data words PO1 MOVIMOT control word 1 PO2 MOVIMOT speed PO3 MOVIMOT ramp only if DIP switch S1 2 OFF PO4 DO0 DO1 setpoint PO5 Module control word PO6 Reserved PO7 Reserved PO8 Reserved PO9 Reserved PO10 Reserved The process output data transported with OutputData1 is assigned according to this table The process...

Page 73: ...4 depends on the I O configuration PI5 MFE interface status word only at 10 PI PI6 Reserved only at 10 PI PI7 Encoder high only at 10 PI PI8 Encoder low only at 10 PI PI9 Counter high only at 10 PI PI10 Counter low only at 10 PI The process input data transferred with InputData1 is permanently assigned according to this table The process input data PI1 PI3 can be connected with various process dat...

Page 74: ...I3 12 DI4 actual value DO0 13 DI5 actual value DO1 14 Reserved 15 Reserved 1 DI1 0 DI0 Standard filter time 3 ms Bus master MFE 2 Byte actual values DI DO Byte n 1 Byte n Actual values DI DO 7 Reserved 2 DI2 3 DI3 4 DI4 actual value DO0 1 1 1 1 5 DI5 actual value DO1 6 Reserved 9801824907 1 With the configuration 4 DI 2 DO S1 1 OFF the actual value of the DO0 and DO1 binary outputs are transferred...

Page 75: ...FE fieldbus interface set up for evaluation in the higher level PLC application The signals are transferred to the controller via parameters and via the process data channel The logical communication status 0 signals the status OK for each signal to ensure that no asynchronous startup sequences from the bus master and the PLC can cause incorrect diagnostic messages when the systems are started up ...

Page 76: ...load actuator voltage DO0 Short circuit overload of the actuator supply for out put DO0 1 DO0 short circuit overload 0 OK 9 Overload actuator voltage DO1 Short circuit overload of the actuator supply for out put DO1 1 DO1 short circuit overload 0 OK 10 Reserved 11 Reserved 12 Overload sensor voltage group I Short circuit overload of sensor supply 1 Short circuit overload of sensor supply 0 Sensor ...

Page 77: ... controlled via the permanently configured PDOs which are 3 or 10 process data words in length These process data words are directly mapped in the process image when using an EtherCAT master which allows them to be ad dressed directly by the control program SEW Drive EtherCAT Ethernet Header Frame Header EtherCAT Header Data EtherCAT Master SEW Drive SEW Drive FCS I O Drive 1 Drive 2 Drive 3 30082...

Page 78: ...tributors 78 9 1 1 Control example in TwinCAT with MOVIMOT Once the file SEW_MFE72A xml has been copied to the TwinCAT subdirectory IO EtherCAT you can use the Append box menu item in offline mode to add a MOVIMOT inverter into the EtherCAT structure see following figure 8865884811 25809148 EN 01 2019 ...

Page 79: ...n online mode i e when connected to the EtherCAT line you can use the Find devices icon to search the EtherCAT line for connected MOVIMOT inverters see following figure 9101799179 For the simplest form of process data transport only the two PDOs InputData1 and OutputData1 are required 8865891083 25809148 EN 01 2019 ...

Page 80: ... assignment and scaling of the process input and output data words are con figured in parameter group 87 in the MOVIMOT inverter INFORMATION See chapter MOVILINK device profile for more information 9 1 2 Communication timeout between EtherCAT and MFE72 If the data transmission via EtherCAT is disrupted or interrupted Control word bits 0 2 are set to 0 The MOVIMOT drive executes a rapid stop The ER...

Page 81: ...roller is switched off Block the output stage of the inverter before switching at the output of the device WARNING Electric shock from capacitors that have not been fully discharged Severe or fatal injuries Disconnect the inverter from the power Observe the minimum switch off time after disconnection from the supply system 1 minute WARNING Risk of crushing if the motor starts up unintentionally Se...

Page 82: ...therCAT interface LED Operating status Meaning Off INIT The MFE EtherCAT interface is in the INIT status Green Flashing PRE OPERATIONAL Mailbox communication is possible but no process data communication Green Lights up 1 time SAFE OPERATIONAL Mailbox and process data communication is pos sible The slave outputs are not output yet Green Lights up OPERATIONAL Mailbox and process data communication ...

Page 83: ...0ms 50ms Flickering 1 time The display flickers once very shortly followed by an off phase 50ms on off Flashing Display switches on and off at a frequency of 2 5 Hz 200 ms on 200 ms off on off 200ms 200ms Lights up 1 time The display flashes once shortly 200 ms followed by a longer off phase 1 000 ms 200ms 1s on off Lights up 2 time The display lights up twice in rapid succession followed by an of...

Page 84: ...Link Activity Each EtherCAT port for incoming EtherCAT cables X11 IN and outgoing EtherCAT cables X12 OUT has a L A LED Link Activity It indicates whether the EtherCAT connection to the preceding or following unit is available and active The following table shows the statuses of the L A LEDs LED Meaning Off No EtherCAT connection Green Lights up EtherCAT cable is connected Green Flickering Etherne...

Page 85: ...es the following supplies Power supply and DC 24 V supply WARNING Electric shock caused by dangerous voltages in the connection box and field distrib utor The maintenance miniature circuit breaker disconnects only the MOVIMOT drive from the power supply system not the field distributor Disconnect the field distributor from the power supply Observe the minimum switch off time after disconnection fr...

Page 86: ...ical for the field distributor and the connected motor U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 W m INFORMATION For brake motors Do not install brake rectifiers inside the terminal box of the motor Block diagram U V W 13 14 15 TH1 TH2 X9 2 MFZ 7F MOVIMOT X1 X20 X29 L1 L2 L3 24V GND MF MQ RS RS 24V GND X40 Safety Power 1 X40 X29 X20 RS485 1 Jumper to supply the MOVIMOT drive with DC 24 V voltage for the...

Page 87: ...ta tion are enabled Only CCW direction of rotation is enabled Only CW direction of rotation is enabled 24V TH L R 24V TH L R 24V TH L R TH TH TH ϑ ϑ ϑ 3 Connection for internal braking resistor in motors without brake only 11 3 MF MM Z 8 field distributor 11 3 1 Maintenance switch The maintenance switch of the Z 8 field distributor switches the following supplies Power supply and DC 24 V supply WA...

Page 88: ...363 1 Jumper to supply the MOVIMOT drive with DC 24 V voltage for the fieldbus inter face installed at the factory 2 Hybrid cable connection 11 3 2 Checking the connection type of the motor Use the following figure to check that the selected connection type is identical for the field distributor and the connected motor U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 W m 1162529803 INFORMATION For brake motors...

Page 89: ...y CCW direction of rotation is enabled Only CW direction of rotation is enabled 24V TH L R 24V TH L R 24V TH L R TH TH TH ϑ ϑ ϑ 3 Connection for internal braking resistor in motors without brake only 4 Maintenance switch 11 4 MOVIMOT inverter integrated in field distributor MOVIMOT inverter integrated in field distributor The following chapter describes the differences in the use of the MOVIMOT in...

Page 90: ...MOT is integrated in the Z 7 Z 8 or Z 9 field distributor to a limited extent A detailed description of the addi tional functions can be found in the MOVIMOT operating instructions Additional function Restriction 1 MOVIMOT with increased ramp times 2 MOVIMOT with adjustable current limiting fault if limit is exceeded 3 MOVIMOT with adjustable current limiting switchable using terminal f1 f2 Not av...

Page 91: ...r Z 9 field distributors The mechanical brake can only be controlled by MOVIMOT It is not possible to control the brake using the relay output 14 MOVIMOT with deactivated slip compensation INFORMATION Do not use additional function 9 MOVIMOT for lifting applications and additional function 13 MOVIMOT for lifting applications with extended n monitoring when the MOVIMOT inverter is integrated in the...

Page 92: ... word 2 12 1 1 2 process data words For controlling the MOVIMOT inverter via 2 process data words the higher level con troller sends the process output data Control word and Speed to the MOVIMOT inverter The MOVIMOT inverter sends the process input data Status word 1 and Output current to the higher level controller 12 1 2 3 process data words When control uses 3 process data words the ramp is sen...

Page 93: ...06hex The CW and or CCW input terminal must also be set to 24 V jumpered to enable the MOVIMOT drive The Stop control command is issued by resetting bit 2 0 Use the stop command 0002hex to enable compatibility with other SEW EURODRIVE inverter series MOVIMOT inverter always triggers a stop with the current ramp whenever bit 2 0 regardless of the status of bit 0 and bit 1 Control word bit 6 reset I...

Page 94: ...nds the process input data back to the higher level control ler The process input data contains information on statuses and actual values The MOVIMOT drive supports the following process input data PI1 Status word 1 PI2 Output current PI3 Status word 2 PI1 Status word 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Controller enabled 1 Device status Bit 5 0 0dec 24 V operation 2dec No enable 4dec Enable 1...

Page 95: ...tus word 2 only for 3 word protocol 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Controller enabled 1 Inverter ready 1 PO data enabled 1 Reserved Reserved Malfunction warning 1 Reserved Reserved O1 brake 1 Brake applied 0 Brake released O2 ready for operation I1 CW I2 CCW I3 setpoint f2 Reserved 0 25809148 EN 01 2019 ...

Page 96: ... transferred to the controller via parameters and via the process data channel The logical communication status 0 signals the status OK for each signal There fore the asynchronously running start up sequences of the PLC and the device do not output any false diagnostic messages upon start up of the system bus start up with useful data 0 MFE status bit Diagnostic name via bus Function and coding 0 ...

Page 97: ...Field Distributors 97 MFE status bit Diagnostic name via bus Function and coding 12 Overload sensor voltage group I Short circuit overload of the sensor sup ply group I VO24 I 1 Short circuit overload sensor supply 0 Sensor supply OK 13 14 15 Reserved 25809148 EN 01 2019 ...

Page 98: ...ional principle of the MOVITOOLS MotionStudio software package Note that this illustration only shows the logical communication relationships and not the hardware connections Machine control Machine level System control System level Units Drives Firmware Firmware Firmware PLC Unit control Field level Parameter setting Startup Visualization diag Programming Functions Tools SEW Communication Server ...

Page 99: ... channels using their communication options You can operate up to 4 communication channels at the same time MOVITOOLS MotionStudio supports the following types of communication channels Serial RS485 via interface adapters System bus SBus via interface adapters Ethernet TCP IP PROFINET IO EtherNet IP Modbus TCP EtherCAT Fieldbus PROFIBUS DP V1 Non proprietary software interface Tool Calling Interfa...

Page 100: ... type 2 4 To edit the settings of the selected communication type click the button 3 5 If necessary change the preset communication parameters When doing so refer to the detailed description of the communication channels 6 Scan your network via the Device scan icon 1 in the toolbar 1 27021598896943499 13 2 3 Configuring devices The following example uses a MOVIFIT device to show how to display the...

Page 101: ...lect the tool for configuring the device in this example the command Startup Parameter tree 9007201701096203 13 3 Connection mode 13 3 1 Overview MOVITOOLS MotionStudio differentiates between online and offline connection mode You determine the connection mode yourself Depending on the selected con nection mode you can choose offline or online tools specific to your device 25809148 EN 01 2019 ...

Page 102: ...using offline tools affect ONLY the RAM 2 at first Save your project so that the changes can be stored on the hard disk 1 of your engineering PC 3 Execute the Download PC unit function if you want to transfer the changes to your unit 4 as well This is only possible when the PC is connected to the device via USB Online tools Changes made using online tools affect ONLY the unit 4 at first Perform th...

Page 103: ...u set before you closed down 13 3 2 Selecting the communication mode online or offline Proceed as follows to set the connection mode 1 Select the connection mode ð Switch to online mode 1 for functions online tools that should directly influ ence the device ð Switch to offline mode 2 for functions offline tools that should influence your project 1 2 18014399643939211 1 Switch to online mode icon 2...

Page 104: ...ed to your PC during installation of MOVITOOLS MotionStudio Proceed as follows 1 Make sure that you have local administrator rights on your PC 2 Connect the interface adapter to a free USB connection of your PC ð Your PC will detect the new hardware and launch the hardware wizard ð The interface adapter is ready for operation Checking the COM port of the interface adapter on the PC Proceed as foll...

Page 105: ... follows ü There is a serial connection between your PC and the devices you want to config ure via the interface adapter 1 Click on the icon 1 in the toolbar 1 18014399642823819 ð The following window is displayed 1 2 3 9007200201683979 2 Select the communication type Serial from the drop down list 1 ð In the example Serial is activated as the communication type for the first communication channel...

Page 106: ...2 106 13 4 3 Serial communication parameter RS485 The following table describes the Basic setting for the serial RS485 communication channel Communication parameters Description Note COM port Serial port connec ted to the interface adapter If there is no value entered here the SEW Communication Server uses the first available port Baud rate Transmission speed with which the con nected PC commu nic...

Page 107: ...k scan of communication prob lems occur increase the values as fol lows 300 ms parameter telegram 1000 ms multi byte telegram Repetitions Number of request retries after the timeout is exceeded Default setting 3 13 5 Communication via EtherCAT Communic ation via EtherCAT 13 5 1 Overview INFORMATION Do not use unused EtherCAT interfaces of an EtherCAT slave for engineering pur poses Use only the Et...

Page 108: ... device The EtherCAT master and MOVITOOLS MotionStudio are installed on the same device EURODRIVE EURODRIVE EURODRIVE EtherCAT MBX MBX EtherCAT 1 2 3 4 5 28243200651 1 Monitor 2 Engineering PC with EtherCAT master integrated mailbox gateway MBX and MOVITOOLS MotionStudio 3 Internal IP routing 4 EtherCAT interface 5 Devices with EtherCAT interfaces 25809148 EN 01 2019 ...

Page 109: ...ce and MOVITOOLS MotionStudio 2 Ethernet network 3 Engineering interface of the EtherCAT master 4 Internal IP routing 5 EtherCAT master e g TwinCAT system with integrated mailbox gateway MBX 6 EtherCAT interface 7 Devices with EtherCAT interfaces 13 5 2 Configuration of the mailbox gateway in the EtherCAT master Activate VoE EoE support on the EtherCAT controller Activate the connection to the TCP...

Page 110: ...MotionStudio To do so the telegrams from the engineering PC are routed via the Ethernet interface of the EtherCAT master to the mailbox gateway so called routing Two variants are available for routing 1 Design Defining a static route In this variant an entry is added to the routing table of the engineering PC that routes the engineering data via the EtherCAT master to the mailbox gateway The comma...

Page 111: ...aster 2 109 Configuring the network at the engineering PC 2 110 INFORMATION Settings of the EtherCAT master are not adopted If the settings of the EtherCAT master are not adopted perform a reboot 13 5 5 Communication settings in MOVITOOLS MotionStudio Configuring the communication channel via EtherCAT Proceed as follows to configure a communication channel for EtherCAT 1 Click on Configure communi...

Page 112: ... in ms that the client waits for a reply from the server after it has made a request Default setting 200 ms Increase the value as required if a delay in communication is caus ing malfunctions Scan range of Start address for the EtherCAT scan range By entering values here you can limit the EtherCAT scan range and thereby shorten the dura tion of the scan Scan range up to Start address for the Ether...

Page 113: ...een the inverter and EtherCAT Are the bus plugs properly plugged in the master and EtherCAT interface NO A YES What are the L A LEDs on the EtherCAT interface doing OFF A ON Is the EtherCAT interface physically connected to the EtherCAT properly Check the EtherCAT connection at X11 IN EtherCAT incoming and X12 OUT EtherCAT outgoing NO A YES Continue with 2 What is the RUN LED doing A Check the bus...

Page 114: ...nication ERR LED flick ers Prerequisite RUN LED flashes green slave is in PRE OPERATIONAL status RUN LED lights up green 1 slave is in SAFE OPERATIONAL status A boot error was detected Boot up the EtherCAT interface If the ERR LED continues to flicker the EtherCAT interface is defect ive ERR LED flashes red 2 Case 1 RUN LED lights up green slave is in OPERATIONAL status Fieldbus timeout activate p...

Page 115: ...PRE OPERATIONAL status RUN LED lights up green 1x slave is in SAFE OPERATIONAL status Invalid configuration Repair the configuration error and start the bus in the master again Switch the slave to OPERATIONAL state Start the process data communication 14 2 Bus diagnostics with MOVITOOLS MotionStudio Bus diagnostics with MOVITOOL S MotionStud io 14 2 1 Fieldbus diagnostics with parameter tree The M...

Page 116: ... menu item Select the 09 Bus diagnostics menu from the parameter tree 9361315467 14 2 2 Fieldbus interfaces error table Error code Designation Response Cause Measure 25 EEPROM Rapid stop of MOVIMOT drive DO 0 Error while accessing EEPROM Perform reset and set para meters again NOTICE sig natures will be lost If the fault occurs again con tact SEW Service 25809148 EN 01 2019 ...

Page 117: ...onfigured stations 112 Periphery error No response Overload or short circuit of a binary output or sensor supply Check voltage supply Analyze MFE status word and correct cause of error 14 3 Inspection and maintenance 14 3 1 MOVIMOT inverter The MOVIMOT inverter is maintenance free SEW EURODRIVE does not prescribe any inspection or maintenance work for the MOVIMOT inverter and the fieldbus inter fa...

Page 118: ...etaining screw and remove the MFE fieldbus interface from the field distributor 2 Set DIP switches S1 1 to S1 4 on the new MFE fieldbus interface to the same set tings as the DIP switches on the old MFE fieldbus interface 3 Set the new MFE fieldbus interface on the field distributor Fasten the MFE fieldbus interface with 4 screws to the field distributor 4 Connect the field distributor to the new ...

Page 119: ...tage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set according to the following overview After you have completed the regenera tion process the unit can be used immediately or stored again for an extended period with maintenance The following stages are recommended AC 400 500 V units Step 1 AC 0 V to AC 350 V w...

Page 120: ...al level 15 V 30 V 1 contact closed 3 V 5 V 0 contact open Permitted cable length max 30 m Sensor supply DC 24 V to EN 61131 2 interference voltage proof and short circuit proof Rated current Σ 500 mA Internal voltage drop Max 1 V Digital outputs actuators PLC compatible to EN 61131 2 interference voltage proof and short circuit proof Signal level 0 0 V 1 24 V Rated current 500 mA Leakage current ...

Page 121: ...EtherCAT master XML file name SEW_MFE72A xml Vendor ID 0x59 CANopenVendor ID EtherCAT services CoE FoE and EoE VoE 15 3 Technical data of the fieldbus interface 15 3 1 MF Z 1 connection module with fieldbus interface MF Z 1 Max permitted total cur rent 16 A Ambient temperature 25 C 60 C Storage temperature 25 C 85 C Degree of protection IP65 fieldbus interface and motor connection cable attached a...

Page 122: ...to UL max 30 A Max permitted total current X21 X21 terminals 32 A Max permitted total cur rent X20 X20 terminals 12 A Ambient temperature 25 C 60 C Storage temperature 25 C 85 C Degree of protection IP65 fieldbus interface and motor connection cable attached and fastened all plug connections sealed Interface PROFIBUS PROFINET IO EtherNet IP EtherCAT DeviceNet Permitted motor cable length max 30 m ...

Page 123: ...21 terminals 32 A Max permitted total cur rent X20 X20 terminals 12 A Maintenance switch Load disconnector and line protection Type ABB MS 325 9 HK20 Switching black red triple lock Ambient temperature 25 C 55 C Storage temperature 25 C 85 C Degree of protection IP65 fieldbus interface power supply connection cover and motor con nection cable attached and fastened all plug connections sealed Inter...

Page 124: ... 2 4 A AC 3 5 A with Vline AC 230 V AC 1 9 A AC 2 4 A AC 3 5 A Nominal output current IN with Vline AC 400 V AC 1 6 A AC 2 0 A AC 2 5 A AC 3 2 A AC 4 0 A with Vline AC 230 V AC 2 5 A AC 3 2 A AC 4 0 A Output voltage VO 0 Vline Max permitted total cur rent X21 X21 terminals 32 A Max permitted total cur rent X20 X20 terminals 12 A Ambient temperature 25 C 40 C PN reduction 3 IN per K to max 60 C Sto...

Page 125: ...1 9 A AC 2 4 A AC 3 5 A AC 5 0 A AC 6 7 A AC 7 3 A Nominal output current IN AC 1 6 A AC 2 0 A AC 2 5 A AC 3 2 A AC 4 0 A AC 5 5 A AC 7 3 A AC 8 7 A Output voltage VO 0 Vline Max permitted total cur rent X21 X21 terminals 32 A Max permitted total cur rent X20 X20 terminals 12 A Maintenance switch Load disconnector Type ABB OT16ET3HS3ST1 Switching black red triple lock Ambient temperature 25 C 40 C...

Page 126: ...A AC 5 0 A AC 6 7 A AC 7 3 A Nominal output current IN AC 2 5 A AC 3 2 A AC 4 0 A AC 5 5 A AC 7 3 A AC 8 7 A Output voltage VO 0 Vline Max permitted total cur rent X21 X21 terminals 32 A Max permitted total cur rent X20 X20 terminals 12 A Maintenance switch Load disconnector Type ABB OT16ET3HS3ST1 Switching black red triple lock Ambient temperature 25 C 40 C PN reduction 3 IN per K to max 55 C Sto...

Page 127: ...gs 15 5 1 Dimension drawing of MF Z 1 MQ Z 1 fieldbus interface The following figure shows the dimensions of the fieldbus interface MF Z 1 MQ Z 1 40 6xM20x1 5 2xM12x1 5 25 76 102 115 Ø 4 4 66 5 81 5 106 82 5 95 30 22 5 25 10 MFE52 MFE62 MF 22 32 MQ 22 32 MFE72 MF 21 MQ 21 27021599179888907 25809148 EN 01 2019 ...

Page 128: ...3 field distributors dimension drawing The following figure shows the dimensions of the field distributors MF Z 3 and MQ Z 3 121 58 100 124 83 5 5 6 5 175 100 5 5 190 137 93 5 59 43 5 33 5 M16 x1 5 M25 x 1 5 M20 x1 5 40 5 MFE52 MFE62 MF 22 32 MQ 22 32 MFE72 MF 21 MQ 21 27021599245579275 25809148 EN 01 2019 ...

Page 129: ...Z 6 field distributors dimension drawing The following figure shows the dimensions of the field distributors MF Z 6 and MQ Z 6 78 143 150 28 44 44 44 50 44 169 206 M25 x 1 5 M20 x 1 5 55 29 365 365 398 7 7 33 49 180 194 MFE52 MFE62 MF 22 32 MQ 22 32 MFE72 MF 21 MQ 21 27021599246139275 25809148 EN 01 2019 ...

Page 130: ...ibutors MF MM03 MM15 Z 7 MQ MM03 MM15 Z 7 The following figure shows the dimensions of MF MM03 MM15 Z 7 MQ MM03 MM15 Z 7 field distributors 253 7 326 6 5 6 5 63 5 59 5 81 122 48 35 35 35 171 200 35 146 105 MFE52 MFE62 MF 22 32 MQ 22 32 MFE72 MF 21 MQ 21 M25x1 5 M20x1 5 141 128 66 65 40 69 27021599304777355 25809148 EN 01 2019 ...

Page 131: ...butors MF MM03 MM15 Z 8 MQ MM03 MM15 Z 8 The following figure shows the dimensions of the field distributors MF MM03 MM15 Z 8 MQ MM03 MM15 Z 8 M25 x 1 5 29 66 97 119 223 200 6 5 123 126 150 270 293 109 44 44 44 44 M20 x 1 5 50 34 30 56 308 290 MFE52 MFE62 MF 22 32 MQ 22 32 MFE72 MF 21 MQ 21 27021599307058827 25809148 EN 01 2019 ...

Page 132: ...utors MF MM22 MM30 Z 8 MQ MM22 MM30 Z 8 The following figure shows the dimensions of the field distributors MF MM22 MM30 Z 8 MQ MM22 MM30 Z 8 36 73 126 44 39 M20x1 5 M25x1 5 290 321 350 365 205 239 6 5 6 5 126 154 113 130 MF 22 32 MQ 22 32 MFE72 MFE52 MFE52 MF 21 MQ 21 35 61 56 104 44 44 44 27021599307060747 25809148 EN 01 2019 ...

Page 133: ...field distributors dimension drawing The following figure shows the dimensions of the field distributors MF MM40 Z 8 MQ MM40 Z 8 36 73 126 44 39 M20x1 5 M25x1 5 290 321 350 365 205 239 6 5 6 5 126 154 113 130 MF 22 32 MQ 22 32 MFE72 MFE52 MFE62 MF 21 MQ 21 35 61 56 104 44 44 44 342 27021599449977355 25809148 EN 01 2019 ...

Page 134: ...27 MFZ28 48 Motor 63 MOVIMOT drive 62 PC 64 103 Connection cross section Terminals 37 Connection diagram EI76 incremental encoder 60 Connection options additional 37 Controlling MOVIMOT on EtherCAT 77 Comm timeout MFE72 MOVIMOT 80 Control example in TwinCAT 78 Cooling Derating 11 Installation altitude 11 Copyright notice 8 D DC 24 V supply voltage 37 Derating 11 39 Designated use 10 Device replace...

Page 135: ...nstallation in damp locations or outdoors 24 Installation instructions 24 Fieldbus interfaces field distributors 35 Installation notes Derating 11 Installation altitude 1000 m 11 Routing of the bus cables 57 Installation planning EMC compliant 33 Installing drivers for USB11A on PC laptop 104 Interface adapter 64 103 Checking the COM port on the PC 104 L Laptop Installing drivers for USB11A 104 LE...

Page 136: ... Establishing communication 100 Functions 99 Tasks 98 MQ MM Z 7 field distributor Device structure 19 MQ MM Z 8 field distributor Device structure 20 MQ Z 3 field distributor Device structure 17 MQ Z 6 field distributor Device structure 18 N Nameplate General 15 Made to order 15 Network Communication with EtherCAT 111 Functional principle 98 Notes Designation in the documentation 6 Meaning of the ...

Page 137: ... the display statuses 83 Supply voltage via MFZ 1 37 System overview Functional principle 98 T Target group 9 TCP IP Communication with EtherCAT 111 Technical data 120 Dimension drawings 127 MF MM Z 8 field distributors 125 126 MF Z 1 connection module 121 MF Z 3 field distributors 122 MF Z 6 field distributors 123 MF MM Z 7 field distributors 124 Terminals Connection cross section 37 Tightening t...

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Page 140: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com ...

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