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Roland VersaCamm VP-300, Service Notes

The Roland VersaCamm VP-300 is a cutting-edge printing and cutting machine designed for professional use. With its user-friendly interface and advanced features, this versatile product ensures high-quality results. Enhance your experience by accessing the free user manual, available for download at manualshive.com, to unlock the machine's full potential.

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PARTS LIST  -Main Parts-

PARTS LIST  -Main Parts-

Parts No.

Parts Name

Parts No.

Parts Name

1 6700469030 ASSY,PULLEY VP-540

55 22175870

R-BEARING JIS 6800ZZ(B7)

2 W700461290 ASSY,FLEX1 VP-540

56 15229506

SENSOR INTERRUPTER,GP1A05A5

3 W7004612A0 ASSY,FLEX2 VP-540

57 1000001480 SHAFT,DRIVE PULLEY XC-540

4 W7004612B0 ASSY,FLEX3 VP-540

58 1000003089 SHEET,FRAME SUPPORT RAIL VP-540

5 W700461260 ASSY,GRIT ENCODER BOARD VP-540

1000003097 SHEET,HOLDER CABLE VP-300

6 6700469020 ASSY,SCAN MOTOR VP-540

1000003096 SHEET,HOLDER CABLE VP-540

7 11869103

BALL,4MM

60 1000001479 SHAFT,IDLE PULLEY XC-540

8 1000002605 BASE,G-ENCODER SENSOR VP-540

61 22295117

SHAFT,LOCK CJ-70

9 1000002589 BASE,RAIL VP-540

1000002665 SHEET,LINEAR SCALE VP-300

10 1000002533 BASE,SCAN DRIVE VP-540

1000002544 SHEET,LINEAR SCALE VP-540

1000002671 BELT,100S2M1539LW-C

1000002712 SHEET,RAIL UNDER VP-300

1000002547 BELT,150S2M2153LW-C

1000002709 SHEET,RAIL UNDER VP-540

12 23415124

CABLE-ASSY,G-MOTOR SP-300

64 1000002162 SHEET,ROTARY DISK SLIT 360LPI

13 1000002169 CABLE-ASSY,GRIT ENCODER VP-540

65 22185101

SLIDER,LOCK CJ-70

14 23415114

CABLE-ASSY,MAINT-COVER SW SP-300

66 7876709020 ASSY,FEED MOTOR SP-540V

15 1000002178 CABLE-ASSY,PRI-CAR ORG VP-540

67 22175134

SPRING,A CJ-70

16 1000002188 CABLE-ASSY,SCAN MOTOR VP-540

68 22175122

SPRING,BACKUP PNC-960

23475213

CABLE-CARD,36P1 2000L BB

69 22175157

SPRING,C P-ROLLER CM-500

23475240

CABLE-CARD,36P1 2670L BB HIGH-V

70 1000002596 STAY,G-ENCODER SENSOR VP-540

18 1000002167 CABLE-ASSY,CUT-CAR ORG VP-540

71 1000002602 STAY,GUIDE FLEX VP-540

19 21365103

CASE,LOCK CJ-70

72 22715469

STAY,HOLD SHAFT SQUARE SP-500

20 1000002646 COVER,ENCODER VP-540

73 1000002597 STAY,RAILGUIDE L VP-540

21 1000002592 COVER,FEED GEAR VP-540

74 1000002534 STAY,SHAFT DRIVE PULLEY VP-540

1000002711 COVER,INK CARTRIDGE FLEX VP-300

75 1000002554 STAY,SUPPORT RAIL L VP-540

1000002708 COVER,INK CARTRIDGE FLEX VP-540

76 22135346

STOPPER,CAM CM-500

23 1000002647 COVER,INNER VP-540

77 1000002594 STOPPER,GRIT-ENCORDER VP-540

24 1000003037 COVER,JUNCTION BOARD VP-540

78 22135439

STOPPER,LINEAR SCALE FJ-540

25 1000002710 COVER,RAIL SIDE VP-540

79 1000003036 SUPPORT, CABLE 

26 1000002593 FLANGE,GRIT-ENCORDER VP-540

80 1000004142 SUPPORT,GUIDE CABLE TYPE2 VP-540

27 1000003823 FLANGE,MOTOR SCAN VP-540

81 1000003151 PAD,GUIDE TUBE VP-540

28 1000004194 FRAME,FEED MOTOR VP-540_01

82 12399352

FILTER(E) FRC-45-12-6.5

29 1000002549 FRAME,SUPPORT AUTO CUTTER VP-540

83 1000003821 SPACER,FLANGE VP-540

1000002660 FRAME,SUPPORT RAIL VP-300

84 1000003822 BASE,FLANGE VP-540

1000002546 FRAME,SUPPORT RAIL VP-540

31 1000003086 FILTER(E),RAIL SHIELD VP-540

PARTS LIST  -Supplemental Parts-

32 1000001905 GEAR,H187S20(B8)

Parts No.

Parts Name

33 21685128

GEAR,H300 S10(B6C16POM)

S1 31029101

BUSH,NB-19

34 1000003084 FILTER(E),SFT-36SN

S2 31029106

BUSH,SQUARE SB-6025

1000002673 GUIDE,CUT CABLE VP-300

S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

1000002616 GUIDE,CUT CABLE VP-540

S4 3000000033 CLAMP,WIRE PLESS RFC-45VO

36 1000003293 GUIDE,TUBE TYPE3 VP-540

S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

37 1000002603 HOLDER,BACKUP SHAFTSQUARE VP-540

S6 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

1000002666 HOLDER,CABLE VP-300

S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

1000002562 HOLDER,CABLE VP-540

S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

39 1000001555 HOLDER,IDLE PULLEY XC-540

S9 31119904

PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS

40 21655131

HOLDER,LINEAR SCALE CJ-70

S10 31129102

PIPE SET,POLYCA 4*8*10 20PCS

41 22115121

HOUSING,R-BEARING FRAME FJ-540

S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS

42 22535287

LABEL,CAUTION CARRIAGE #LA266

S12 31299102AS RIVET SET,NYLON P2655B 20 PCS.

43 1000002971 LABEL,G-ROLLER 170 VP-540 #LA978

S13 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

44 1000002970 LABEL,G-ROLLER 50 VP-540 #LA977

S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

45 1000002685 LABEL,PINCH ROLL VP-540#LA968

S15 31019149

SCREW SET,BINDING M2.3*8 3CBC 100PCS

1000002196 L-BEARING,SSR15XW1GGE/W2GE+1440L

S16 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.

1000002145 L-BEARING,SSR15XW1GGE/W2GE+2050L

S17 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.

47 1000002535 LOCK,STAY VP-540

S18 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

49 1000002581 PLATE,CUT ORIGIN VP-540

S19 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

50 1000002675 PLATE,HOLDER CABLE VP-300

S20 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

50 1000002612 PLATE,HOLDER CABLE VP-540

S21 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS

51 22055316

PLATE,LINEAR SCALE CJ-70

S22 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

1000002672 PLATE,RAIL REAR VP-300

S23 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS

1000002615 PLATE,RAIL REAR VP-540

S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS

1000002658 RAIL,GUIDE VP-300

S25 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS

1000002525 RAIL,GUIDE VP-540

S26 31019703

SCREW,BINDING P-TIGHT M3*8 3C 100P

1000002659 RAIL,LINEAR SCALE VP-300

S27 31049117

SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS

1000002543 RAIL,LINEAR SCALE VP-540

S28 31069104

SCREW,CAP M4*6+FL NI

1-3 DRIVE UNIT  ( VP-540

：

Above ZW65383, VP-300

：

Above ZW61510 )

46

62

63

11

17

22

30

59

1-11

54

38

35

53

52

Revised 1

Revised 1

Revised 1

Revised 2

Revised 2

Revised 5

Revised 6

Revised 2

Revised 6

Revised 6

Summary of Contents for VersaCamm VP-300

Page 1: ...e customers maintenance service of VP 540 VP 300 3 REUSE Authorized persons shall not disclose transfer rent or distribute this Service Note to or allow this Service Note to be used in any manner by any third party other than authorized persons 4 REPRODUCTION Authorized persons shall not copy change or alter this Service Note without permission of Roland DG Corporation 5 EFFECT OF VIOLATION Regard...

Page 2: ...PGRADE FIRMWARE INSTALL FIRMWARE 4 15 4 3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER 4 22 4 4 HEAD ALIGNMENT 4 24 4 5 LIMIT POSITION CUT DOWN POSITION INITIALIZE 4 32 4 6 LINEAR ENCODER SETUP 4 34 4 7 FLUSHING POSITION ADJUSTMENT 4 36 4 8 CROP MARK SENSOR ADJUSTMENT 4 38 4 9 CROP CUT ADJUSTMENT 4 40 4 10 PRINT CUT POSITION ADJUSTMENT 4 43 4 11 CALIBRATION FEEDING DIRECTION 4 46 4 12 TOOL HE...

Page 3: ...d Kato Mabuchi 2 2007 6 15 Sect1 Parts have been revised Sect3 Procedures have been added Kato Mabuchi 3 2007 8 24 Sect3 Procedures have been revised Kato Mabuchi 4 2007 10 12 Sect3 Procedures have been revised Sect4 Service Mode has been revised Kato Misako 5 2007 11 20 Sect1 Parts have been revised Sect7 Procedures have been revised Kato Yuki 6 2008 1 29 Sect1 Parts have been revised 2 1 Wiring ...

Page 4: ...ver be carried out are forbidden The speci c thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The speci c thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet Th...

Page 5: ...to become pinched rsult ing in injury Caution High Temperature The platen and dryer become hot Exer cise caution to avoid re or burns Flammable Ink and discharged uid are ammable Keep away from open ame Ink Is Toxic Ink and discharged uid are toxic Avoid contact with the body Use only in a well ventilated area Flammable Ink and discharged uid are ammable Keep away from open ame Ink Is Toxic Ink an...

Page 6: ...ed WARNING FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH FUSE OF THE SPECIFIED TYPE AND CURRENT RATING F80L HS Electric charge Do not touch when power is on The wiring terminal untended for connec tion of the protective earthing conductor associated with the supply wiring Do not disconnect the cable of this termi nal except the time of replacement ...

Page 7: ...23475212 CABLE CARD 24P1 600L BB 1000002150 COVER RAIL F VP 300 PARTS LIST Supplemental Parts 1000002146 COVER RAIL F VP 540 Parts No Parts Name 10 1000002619 COVER SIDE L VP 540 S1 31289111AS CUPSCREW SET M4 6 NI 100 PCS 11 1000002621 COVER SIDE R VP 540 S2 31289109AS CUPSCREW SET M3 4 NI 100 PCS 12 1000002627 COVER UNDER L VP 540 S3 31139103 PLAPOINT FE4 6 WH 13 1000002628 COVER UNDER R VP 540 S...

Page 8: ... 13 4 8 9 3 7 10 5 6 12 16 11 17 18 1 2 14 15 14 19 22 20 20 21 23 21 24 25 35 S12 S8 S2 S2 S2 S1 S2 S2 S2 S2 S2 S2 S1 S2 S2 S2 S5 S3 S1 S1 S1 S7 S7 S1 S1 S1 S1 S6 S4 26 27 28 29 30 31 32 33 34 36 37 31 38 32 S5 S9 S10 S10 S11 Revised 1 Revised 6 Revised 6 ...

Page 9: ...ROLL 3 4 100 3C PCS 11 1000002621 COVER SIDE R VP 540 12 1000002627 COVER UNDER L VP 540 13 1000002628 COVER UNDER R VP 540 14 22495102 KEY TOP CLEAR GX 24 15 22495101 KEY TOP WHITE GX 24 16 1000002626 LABEL EMBLEM LOGO VERSACAMM 17 1000002637 SHEET PANEL VP 540 18 1000002625 STAY PANEL VP 540 19 1000003029 SHEET LCD VP 540 20 22535347 LABEL CAUTION PINCH 2 LA423 21 1000001099 LABEL HARMFUL FIRE L...

Page 10: ...5 18 7 24 29 20 19 16 34 4 3 9 21 6 2 23 17 30 35 1 27 1 14 8 11 11 10 5 5 15 12 36 37 38 37 S6 S11 S16 S20 S10 S12 S17 S14 S8 S17 S4 S4 S13 S17 S14 S17 S17 S16 S20 S7 S20 S10 S10 S3 S9 S4 S10 S4 S10 S17 S10 S17 S17 S10 S18 S17 S20 S1 S2 S19 S17 S8 S5 S14 S5 S14 S1 S8 S6 S11 S6 S11 S10 ...

Page 11: ...ME MIDDLE L VP 540 S14 31049137AS SCREW SET CAP M4 25 3CBC 20 PCS 14 1000002529 FRAME MIDDLE R VP 540 S16 31799107 SCREW SET CAP M4 6 NI 20PCS 15 1000002548 FRAME SCAN MOTOR VP 540 S17 31049169AS SCREW SET CAP M4 8 3CBC PW 20PCS 16 1000002518 FRAME SIDE L VP 540 S18 31239125AS SCREW SET W SEMS M3 8 SUS 50 PCS 17 1000002545 FRAME SIDE R VP 540 S19 31179106 18 22305101 GUIDE LEVER SP 300 S20 3106910...

Page 12: ... 7 24 29 20 19 16 34 4 3 9 21 6 2 23 17 30 35 1 27 1 14 8 11 11 10 5 5 15 12 36 37 38 S6 S11 S16 S20 S10 S12 S17 S14 S8 S17 S4 S4 S13 S17 S14 S17 S17 S16 S20 S7 S20 S10 S10 S3 S9 S4 S10 S4 S10 S17 S10 S17 S17 S10 S18 S17 S20 S1 S2 S19 S17 S8 S5 S15 S5 S15 S1 S8 S6 S11 S6 S11 S10 Revised 6 ...

Page 13: ...0 PCS 13 1000002528 FRAME MIDDLE L VP 540 S14 31049137AS SCREW SET CAP M4 25 3CBC 20 PCS 14 1000002529 FRAME MIDDLE R VP 540 S16 31799107 SCREW SET CAP M4 6 NI 20PCS 15 1000002548 FRAME SCAN MOTOR VP 540 S17 31049169AS SCREW SET CAP M4 8 3CBC PW 20PCS 16 1000002518 FRAME SIDE L VP 540 S18 31239125AS SCREW SET W SEMS M3 8 SUS 50 PCS 17 1000002545 FRAME SIDE R VP 540 S19 31179106 SCREW JACK UP SP 54...

Page 14: ... 13 S2 S2 36 36 2 14 53 43 44 45 37 57 S2 38 38 36 50 59 31 31 31 58 42 16 18 17 34 81 82 82 84 83 80 S7 S7 S7 S7 S12 S12 S12 S7 S7 S12 S28 S27 S18 S28 S22 S26 S23 S12 S6 S7 S24 S22 S21 S25 S15 S21 S8 S3 S22 S16 S7 S5 S22 S22 S22 S22 S17 S21 S5 S7 S22 S7 S8 S19 S19 S5 S3 S12 S8 S8 S11 S14 S13 S7 S22 S19 S5 S11 S21 S18 S23 S7 S7 S14 S4 S12 S12 S12 S12 S1 S10 S20 S20 S11 S9 S9 S12 S12 S12 S2 S7 S7 S...

Page 15: ...UPPORT RAIL VP 300 84 1000003822 BASE FLANGE VP 540 1000002546 FRAME SUPPORT RAIL VP 540 31 1000003086 FILTER E RAIL SHIELD VP 540 PARTS LIST Supplemental Parts 32 1000001905 GEAR H187S20 B8 Parts No Parts Name 33 21685128 GEAR H300 S10 B6C16POM S1 31029101 BUSH NB 19 34 1000003084 FILTER E SFT 36SN S2 31029106 BUSH SQUARE SB 6025 1000002673 GUIDE CUT CABLE VP 300 S3 31329501AS CLAMP SET PUSH MOUN...

Page 16: ... S2 S2 36 36 2 14 53 43 44 45 37 57 S2 38 38 36 50 59 31 31 31 58 42 16 18 17 34 81 82 82 84 83 80 S7 S7 S7 S7 S12 S12 S12 S7 S7 S12 S28 S27 S18 S28 S22 S26 S23 S12 S6 S7 S24 S22 S21 S25 S15 S21 S8 S3 S22 S16 S7 S5 S22 S22 S22 S22 S17 S21 S5 S7 S22 S7 S8 S19 S19 S5 S3 S12 S8 S8 S11 S14 S13 S7 S22 S19 S5 S11 S21 S18 S23 S7 S7 S14 S4 S12 S12 S12 S12 S1 S10 S20 S20 S11 S9 S9 S12 S12 S12 S2 S7 S7 S19 ...

Page 17: ...RT RAIL VP 300 84 1000003822 BASE FLANGE VP 540 1000002546 FRAME SUPPORT RAIL VP 540 31 1000003086 FILTER E RAIL SHIELD VP 540 PARTS LIST Supplemental Parts 32 1000001905 GEAR H187S20 B8 Parts No Parts Name 33 21685128 GEAR H300 S10 B6C16POM S1 31029101 BUSH NB 19 34 1000003084 FILTER E SFT 36SN S2 31029106 BUSH SQUARE SB 6025 1000002673 GUIDE CUT CABLE VP 300 S3 31329501AS CLAMP SET PUSH MOUNT RT...

Page 18: ...18 24 27 9 39 13 31 19 8 15 6 32 3 23 26 17 20 35 2 16 21 1 5 13 39 12 14 29 41 37 36 42 46 43 45 44 40 38 38 47 48 S2 S2 S2 S6 S2 S8 S2 S5 S7 S2 S2 S1 S9 S2 S6 S2 S2 S12 S2 S4 S2 S15 S3 S10 S3 S16 S12 S13 S3 S3 S3 S3 S11 S11 S4 S14 S4 Revised 2 Revised 2 Revised 5 ...

Page 19: ...EMS M3 8 SUS 50 PCS 15 1000003293 GUIDE TUBE TYPE3 VP 540 S15 31799103 SCREW SET CAP M3 15 NI 20PCS 16 1000002201 ASSY HEAD INKJET SOL XC 540 S16 31199905AS SCRW SET SET CONE M3 16 NI 20 PCS 17 1000002587 LEVER CARRIAGE VP 540 18 21345105 LOCK CJ 500 19 22395108 MAGNET CJ 500 20 1000002586 PLATE DAMPER VP 540 21 22055547 PLATE GND FJ 540 22 22055548 PLATE SLIDER CARRIAGE FJ 540 23 15229506 SENSOR ...

Page 20: ... 12 18 10 31 5 26 35 4 19 27 34 1 8 16 9 17 29 20 3 2 11 36 24 25 21 33 7 7 Cut to 110mm when using Cut to 130mm when using 37 S2 S1 S1 S4 S1 S6 S1 S3 S5 S1 S2 S1 S4 S2 S1 S8 S1 S1 S2 S7 S2 S11 S8 S9 S2 S2 S2 S2 S7 S7 S10 S6 Revised 2 Revised 2 Revised 2 Revised 5 ...

Page 21: ... SEMS M3 8 SUS 50 PCS 11 23475206 CABLE CARD 21P1 330L BB S11 31199905AS SCRW SET SET CONE M3 16 NI 20 PCS 12 11769118 CLAMP FCM2 S6 14 13 1000002588 COVER HEAD BOARD VP 540 14 1000002632 COVER PRINT CARRIAGE VP 540 15 1000002652 COVER PRINT JUNCTION VP 540 16 1000003076 GUIDE CARRIAGE CAP VP 540 17 22135440 GUIDE HEAD AL FJ 540 18 1000003293 GUIDE TUBE TYPE3 VP 540 19 1000002201 ASSY HEAD INKJET ...

Page 22: ... 19 4 5 6 12 4 15 16 14 18 11 11 18 13 7 17 10 5 17 2 4 8 3 9 19 20 21 21 22 22 23 23 S3 S12 S12 S4 S5 S4 S5 S7 S14 S3 S2 S14 S14 S3 S10 S10 S4 S14 S9 S15 S13 S14 S13 S14 S14 S1 S6 S14 S14 S3 S8 S7 S11 S4 S3 S14 S3 S3 S13 S2 ...

Page 23: ... 100 PCS 1000002147 BED VP 540 S11 31049170AS SCREW SET CAP M3 8 NI 50 PCS 7 1000000764 FAN A35577 55ROL S12 31049173AS SCREW SET CAP M4 10 NI 50 PCS 8 1000002584 FRAME SIDE BED L VP 540 S13 31049169AS SCREW SET CAP M4 8 3CBC PW 20PCS 1000002657 PLATE SHUTTER VP 300 S14 31019703 SCREW BINDING P TIGHT M3 8 3C 100P 1000002541 PLATE SHUTTER VP 540 S15 31179106 SCREW JACK UP SP 540V 10 15099124 SENSOR...

Page 24: ...2535257 LABEL CAUTION VOLTAGE LA167 Parts No Parts Name 14 1000002682 LABEL LAN VP 540 LA964 S1 31029106 BUSH SQUARE SB 6025 15 22535117 LABEL POWER CM 500 NO 893 S2 31329601AS CLAMP SET INSULOK T 18S 100 PCS 16 13129170 POWER SW AJ7201B S3 31289111AS CUPSCREW SET M4 6 NI 100 PCS 17 12429114 POWER UNIT ZWS150PAF 36J S4 31289109AS CUPSCREW SET M3 4 NI 100 PCS 18 1000002579 STAY CABLE VP 540 S5 3127...

Page 25: ...S 4 22195153 FRAME PINCH ROLL SP 540V 5 22145416 LEVER P ROLLER PNC 960 6 11539104 PIN 3 35 SUS M6 7 22145831 PIN NO 1 214 831 8 22145832 PIN NO 2 214 832 9 22055264 PLATE GUIDE P PNC 960 10 21565103 P ROLLER FD16S4 B10 TYPE2 11 21565102 P ROLLER TD16S4 B10 TYPE2 12 22625101 SPRING PINCH LEFT SP 300 13 1000002648 SPRING PINCH LEFT VP 540 14 22625102 SPRING PINCH RIGHT SP 300 15 1000002649 SPRING P...

Page 26: ...0002636 ASSY BASE STAND VP 540 11 1000001579 STOPPER SHAFT POM XC 540 1000002153 ASSY SHAFT SHEET VP 300 1000001611 ASSY SHAFT SHEET XC 540 PARTS LIST Supplemental Parts 6 21815106 BOLT SHOULDER PNS 501 Parts No Parts Name 7 12329505 CASTER BWS 50BN S1 3000000036 NUT SET SQUARE M5 8 5 8 5 2 3 3C 100PCS 8 1000002618 LEVER BRAKE VP 540 S2 31049157 SCREW CAP M6 20 3CBC PW SW 5 10 1 20 1 9 2 9 5 3 3 1...

Page 27: ...00PCS 12 22025646 COVER BELT HOLDER EGX 600 S2 31029803AS BUSH SET ROLL 3 5 3C 20PCS 13 1000002570 COVER CARRIAGE BOARD VP 540 S3 31329601AS CLAMP SET INSULOK T 18S 100 PCS 14 22025269 COVER CARRIAGE CM 500 S4 31289109AS CUPSCREW SET M3 4 NI 100 PCS 1000002667 GUIDE CABLE FLEX CUT VP 300 S5 31289102AS CUPSCREW SET M3 6 NI 50 PCS 1000002591 GUIDE CABLE FLEX CUT VP 540 S6 31299102AS RIVET SET NYLON ...

Page 28: ... 22435106 MOTOR 103 593 1041 Parts No Parts Name 10 21545160 PAD WIPER TRAY SJ 540 S1 31289109AS CUPSCREW SET M3 4 NI 100 PCS 11 21975124 PULLEY T14P2S4 GEAR S53 S2 31049171AS SCREW SET CAP M3 12 NI 50 PCS 12 21975123 PULLEY WD6 94S9 S3 31049170AS SCREW SET CAP M3 8 NI 50 PCS 13 1000002575 RAIL GUIDE WIPER VP 540 S4 31199701AS SCREW SET SET WP M3 3 NI 20 PCS 14 15229506 SENSOR INTERRUPTER GP1A05A5...

Page 29: ... 28 24 24 9 22 25 18 5 1 18 23 27 3 11 27 21 5 18 14 14 14 14 1 5 5 5 5 5 5 18 16 12 19 4 7 12 15 17 10 6 13 5 5 29 26 26 23 23 23 30 31 S9 S2 S2 S8 S4 S4 S3 S7 S6 S6 S2 S2 S5 S2 S5 S2 S5 S2 S1 S5 S7 Revised 1 Revised 1 Revised 2 ...

Page 30: ...CS 9 12239406 CUSHION TM 96 6 S9 31329601AS CLAMP SET INSULOK T 18S 100 PCS 10 1000002536 FRAME BACK UP CAP VP 540 11 1000002580 FRAME BASE CAP VP 540 12 21685122 GEAR S10S20 13 22135616 GUIDE CAP CASE FJ 540 14 11659249 HOLDER RING O 3FAI FJ 540 15 22435106 MOTOR 103 593 1041 16 1000002595 PLATE P BEARING VP 540 17 1000001585 PLATE P MOTOR XC 540 18 1000002539 SHAFT CAP VP 540 19 1000002563 SHAFT...

Page 31: ...RIDGE VP 540 8 11659218 HOLDER I C SC 500 9 11659149 HOLDER RING O 2FAI FJ 50 PARTS LIST Supplemental Parts 10 22055435 PLATE INK FJ 500 Parts No Parts Name 11 1000002560 PLATE INK JOINT VP 540 S1 31329601AS CLAMP SET INSULOK T 18S 100 PCS 12 1000001473 PLATE HOLDER I C XC 540 S2 31289109AS CUPSCREW SET M3 4 NI 100 PCS 13 21475153 SHEET INKCARTRIDGE SP 300 S3 31409801AS SADDLE LOCKING WIRE LWS 071...

Page 32: ...240VA 240VE 11 11 54 55 1 2 3 4 5 6 7 8 Assemble all these parts 9 10 11 11 13 14 23 24 25 26 29 29 30 31 33 34 51 52 53 56 56 59 61 12 15 42 44 18 21 44 42 43 35 19 45 49 50 40 38 39 20 18 60 16 36 37 37 36 16 48 47 46 22 47 41 27 28 32 28 32 57 17 58 S2 S3 S4 S4 S5 S5 S5 S5 S1 ...

Page 33: ...VER VP 300 54 22055692 PLATE SHORT CLAMP MEDIA L SP 540V 1000002688 CARTON COVER VP 540 55 22055694 PLATE SHORT CLAMP MEDIA R SP 540V 1000002704 CARTON SHAFT SHEET VP 300 56 1000001602 SHEET CLAMP MEDIA XC 540 1000002699 CARTON SHAFT SHEET VP 540 57 1000002752 STICKER REP JP EN VP 540 1000002702 CARTON SLEEVE VP 300 58 22735135 STICKER SUP JP EN SP 300 1000002689 CARTON SLEEVE VP 540 59 1000002604...

Page 34: ...240VE 11 11 54 55 1 2 3 4 5 6 7 8 9 10 11 11 13 14 23 24 25 26 29 29 30 31 33 34 51 52 53 56 56 59 61 12 15 42 44 18 21 44 42 43 35 19 45 49 50 40 38 39 20 18 60 16 36 37 37 36 16 48 47 46 22 47 41 27 28 32 28 32 57 17 58 Assemble all these parts 62 S2 S3 S4 S4 S5 S5 S5 S5 S1 Revised 6 ...

Page 35: ...PLATE SHORT CLAMP MEDIA L SP 540V 1000002688 CARTON COVER VP 540 55 22055694 PLATE SHORT CLAMP MEDIA R SP 540V 1000002704 CARTON SHAFT SHEET VP 300 56 1000001602 SHEET CLAMP MEDIA XC 540 1000002699 CARTON SHAFT SHEET VP 540 57 1000002752 STICKER REP JP EN VP 540 1000002702 CARTON SLEEVE VP 300 58 22735135 STICKER SUP JP EN SP 300 1000002689 CARTON SLEEVE VP 540 59 1000002604 STOPPER CARRIAGE VP 54...

Page 36: ...2 1 2 2 1 WIRING MAP 2 Electrical Section 37 14 14 1 2 3 4 5 9 6 8 7 10 11 54 54 13 54 54 13 15 53 16 17 18 59 19 20 21 22 23 24 25 26 32 27 28 29 34 35 43 43 11 43 43 30 50 50 51 Revised 6 ...

Page 37: ...PER SENSOR VP 540 21 1000002167 CABLE ASSY CUT CAR ORG VP 540 22 1000002178 CABLE ASSY PRI CAR ORG VP 540 23 1000002175 CABLE ASSY PAPER SENSOR VP 540 24 1000002182 CABLE ASSY WIPER MOTOR VP 540 25 1000002179 CABLE ASSY PUMP MOTOR VP 540 26 1000002185 CABLE ASSY PINCH SENSOR VP 540 27 1000002187 CABLE ASSY CROP SENSOR VP 540 28 1000002174 CABLE ASSY LINEAR ENCODER VP 540 29 23475197 CABLE CARD 25P...

Page 38: ...OARD MAIN BOARD_Arrangement Diagram Component Side It indicates the version of the Main Board DP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 VP 540 OFF OFF OFF OFF OFF OFF OFF OFF VP 300 OFF OFF OFF OFF OFF OFF OFF OFF ...

Page 39: ...2 4 2 MAIN BOARD_Arrangement Diagram Soldering Side ...

Page 40: ... 10 9 8 7 6 RA28 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA36 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA43 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA52 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA51 EXBA10E103J CKE W3 VDDQ V5 VSSQ U5 WE5 CAS5 DQM5 Y3 WE1 CAS1 DQM1 Y4 A17 Y5 VDDQ V6 VSSQ U6 A16 W6 A15 Y6 VDD V7 VSS U7 A13 Y7 VSSQ U8 A12 W8 A10 W9 D30 P20 D17 P19 D16 N19 VDDQ L18 VSSQ L17 VSSQ K17 VDDQ M18 VSSQ M17 D31 N20 CS1 C...

Page 41: ...AP 22 A11 35 RAS 18 UDQM 39 CAS 17 WE 16 LDQM 15 D0 2 D1 4 D2 5 D3 7 D4 8 D5 10 D6 11 D7 13 D8 42 D9 44 D10 45 D11 47 D12 48 D13 50 D14 51 D15 53 GND 6 VCC3 1 GND 12 GND 28 VCC3 3 VCC3 9 BA1 21 BA0 20 CS 19 NC 40 CKE 37 CLK 38 GND 41 VCC3 14 GND 46 GND 52 VCC3 43 VCC3 49 VCC3 27 GND 54 A12 36 IC13 MT48LC16M16A2P 7E A0 23 A1 24 A2 25 A3 26 A4 29 A5 30 A6 31 A7 32 A8 33 A9 34 A10 AP 22 A11 35 RAS 18...

Page 42: ...VDS14p C4 I O LVDS14n C5 I O LVDS15p C6 VCCIO2 C7 GND C8 GND C9 VCCIO2 C10 I O VREFB2N0 C11 I O LVDS27p C12 I O LVDS27n C13 I O LVDS29n C14 NC C15 NC C16 NC D1 NC D2 I O LVDS6p D3 I O LVDS6n D4 I O LVDS8p D5 I O LVDS15n D6 NC D7 I O VREFB2N1 D8 NC D9 I O LVDS21p D10 I O LVDS21n D11 GND_PLL2 D12 I O LVDS29p D13 I O PLL2_OUTn D14 I O LVDS30n D15 I O LVDS30p D16 I O E1 I O E2 I O LVDS7p E3 I O LVDS7n...

Page 43: ...P317 TP312 TP315 TP310 VCC3 SI0_YB SI0_ZB SI0_YA SI0_ZA SCK0_YB SCK0_ZB SCK0_YA SCK0_ZA VCC3 SI_B0 SI_A0 SCK0 PC106 CE0 1u R126 100 R127 100 R125 100 1A 1 2A 7 3A 9 4A 15 G 4 G 12 1Y 2 1Z 3 2Y 6 2Z 5 3Y 10 3Z 11 4Y 14 4Z 13 IC35 HD151031FPEL R295 10 R296 10 R272 10 R271 10 R270 10 R269 10 R293 10 C227 CE220p R294 10 C219 CE220p C218 CE220p C226 CE220p FL34 EXCML16A270U FL44 EXCML16A270U FL32 EXCML...

Page 44: ...8 1 1 RA16 EXBV8V330J 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA3 EXBV8V330J 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA4 EXBV8V330J 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA5 EXBV8V330J 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA2 EXBV8V330J RBT1 CR2032 3V NON CH0 1 CH1 2 CH2 3 CH3 4 CH4 5 CH5 6 CH6 7 CH7 8 COM 9 DGND 10 AGND 11 REF 12 SE 13 DO 14 SARS 15 CLK 16 DI 17 CS 18 NC 19 VCC 20 IC38 TLC0838CPW R157 10K 1 VCC ENV_TH ENV_...

Page 45: ...A8 10 A9 9 A10 8 A11 7 A12 6 A13 5 A14 4 A15 3 A16 54 A17 19 A18 18 A19 11 A20 12 A21 15 A22 2 CE 32 WE 13 OE 34 BYTE 53 WP ACC 16 RESET 14 DQ0 35 DQ1 37 DQ2 39 DQ3 41 DQ4 44 DQ5 46 DQ6 48 DQ7 50 DQ8 36 DQ9 38 DQ10 40 DQ11 42 DQ12 45 DQ13 47 DQ14 49 DQ15 51 RY BY 17 NC1 1 NC2 27 NC3 28 NC4 29 NC5 30 NC6 55 NC7 56 VDD 43 VSS2 52 VSS1 33 IC31 TC58FVM7T5BTG65CCH RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD...

Page 46: ...38 L11 VSS39 L12 VSS40 L13 VSS41 M8 VSS42 M9 VSS43 M10 VSS44 M11 VSS45 M12 VSS46 M13 VSS47 M15 VSS48 N8 VSS49 N9 VSS50 N10 VSS51 N11 VSS52 N12 VSS53 N13 VSS54 N15 VSS55 N16 VSS56 P6 VSS57 R6 VSS58 R9 VSS59 R10 VSS60 R13 VSS61 R14 VSS62 T5 VSS63 T16 IC30C AU1100 333MBD Y3 C 001R 32 768K C15 CE3p C16 CE3p INH 1 GND 2 VDD 4 OUT 3 Y2 FXO 31FL 12 000MHz PC78 CE0 1u VCC3 R111 22 XPWR32 XAGND32 XPWR12 XA...

Page 47: ...K R305 15K R302 15K PR_RXD PR_RTS PR_CTS 1 2 3 4 5 CN12 53398 0590 VCC MDC 25 MDIO 26 TXD0 6 TXD1 5 TXD2 4 TXD3 3 TXEN 2 TXC 7 RXDV 22 RXD0 21 RXD1 20 RXD2 19 RXD3 18 RXC 16 COL 1 CRS 23 RXER FXEN 24 LED0 9 LED1 10 LED2 12 LED3 13 LED4 15 DVDD33 14 DVDD33 48 AVDD33 36 PWFBOUT 32 PWFBIN 8 TPRX 30 TPRX 31 TPTX 33 TPTX 34 NC 27 RESET 28 ANE 37 DUPLEX 38 SPEED 39 RPTR 40 LDPS 41 RESETB 42 ISOLATE 43 M...

Page 48: ...29 D6 28 D7 27 D8 26 D9 25 LAT 5 RST 6 GND3 7 DAOUT 8 D P 9 D P 11 D P 12 D P 13 D P 15 D P 17 D P 19 D P 21 GND45 10 VOUTGND 14 PNPB 16 FB 18 NPNB 20 VCC45 22 PSAVE 23 VCC3 24 IC26 E09A54RA D0 4 D1 3 D2 2 D3 1 D4 30 D5 29 D6 28 D7 27 D8 26 D9 25 LAT 5 RST 6 GND3 7 DAOUT 8 D P 9 D P 11 D P 12 D P 13 D P 15 D P 17 D P 19 D P 21 GND45 10 VOUTGND 14 PNPB 16 FB 18 NPNB 20 VCC45 22 PSAVE 23 VCC3 24 IC2...

Page 49: ...2 14 2 2 3 SERVO BOARD It indicates the version of the Servo Board SERVO BOARD_Arrangement Diagram Component Side ...

Page 50: ...2 15 2 SERVO BOARD_Arrangement Diagram Soldering Side ...

Page 51: ...tp1Decay Stp1APWM Stp1BPWM Stp1APh Stp1BPh Stp2Decay Stp2APWM Stp2BPWM Stp2APh Stp2BPh X_PWM X_PWM X_En Y_PWM Y_PWM Y_En Sol_PWM Sol_PWM Sol_En X_En_Pha X_En_Phb VCC3 R64 2 2K C72 CE0 022u R74 3 3K R131 1 5K VM C69 CE0 022u R75 3 3K R128 1 5K C70 CE0 022u R25 47K R129 1 5K C73 CE0 022u R132 2 2K R73 3 3K X_CURNT Y_CURNT SOL_CURNT SOL_CURNT_AD Y_CURNT_AD X_CURNT_AD SOL_CURNT_AD Y_CURNT X_CURNT VM_V...

Page 52: ...E0 01u Sol_En X_CURNT C105 CE0 22u 50V 1 3 2 D44 DAN217U C104 CE0 22u 50V C108 CE0 22u 50V Y_PWM Y_PWM Sol_PWM Y_En Sol_En TP69 TP77 TP76 TP78 TP75 Y_En X_CURNT FL17 EXCML20A390U FL18 EXCML20A390U CropMark Crop_ON VCC PinchPos TP47TP48TP49 10 9 8 IC1C NJM3403AM 24V C113 CE0 1u R13 100 C4 CE470p R6 100K R141 10K NON R51 10K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN6 52808 1591 VCC To CUT CARRIAGE BOAR...

Page 53: ... Q6 13 Q7 12 Q8 11 E1 1 E2 19 IC12 74VHCT541 FANPWM1 FANPWM2 CropOn FANPWM1 FANPWM2 12 13 IC7F 74LVC14 10 11 IC7E 74LVC14 MTD_En0 TP67 TP66 MTD_En0 MTD_En1 MTD_En2 R22 10K R23 10K VCC Crop_ON TP6 TP21 A_I3 B_I3 A_I3 B_I3 FL6 EXCML20A390U FL4 EXCML20A390U FL5 EXCML20A390U D30 DG1S6 D38 DG1S6 D36 DG1S6 D40 DG1S6 D29 DG1S6 D37 DG1S6 D31 DG1S6 D39 DG1S6 FL3 EXCML20A390U Stp0APh Stp0BPh Stp0APWM Stp0BP...

Page 54: ...8 DTC114EK R155 15K Head_Slow_Power_On IN 1 GND 2 OUT 3 IC13 UPC2933T VCC3 C29 100u 25V C71 CE0 1u R127 10K VCC D5 1SS355 1 2 3 Q3 2SK2796STR E R151 1 0K R150 100 C94 CE470p D42 PTZ43A VM R149 47 1W C3 1000u 63V D1 DE3L20U 7061 Q2 2SJ553S R152 1K 0 5W R147 2 2K 0 5W 3 1 2 Q5 DTC114EK VMTD 41V R24 47 1W 41V 1 2 3 4 5 6 CN1 B6P VH PowerON To SW POWER SUPPLY R148 15K 3 1 2 Q6 DTC114EK Slow_Power_ON B...

Page 55: ...2 20 2 2 4 CARRIAGE BOARD CARRIAGE BOARD_Arrangement Diagram Component Side It indicates the version of the Carriage Board ...

Page 56: ... HGND COM1 HGND COM1 HGND COM1 HGND COM1 HGND COM3 HGND HEAD_CHECK HEAD_UD HEAD_TH2 HGND LAT1 HGND CH1 HGND NCHG1 HGND HGND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB P_SIDE_Enable VHV1 VHV1 ENC_PHASE_A ENC_PHASE_B ENC_PHASE_A ENC_PHASE_B LAT3 SCK3_YA SCK3_ZA SI3_YA SI3_ZA P_SIDE_Enable HEAD_UD HEAD_UD SCK3_ZB SCK3_YB VHV1 HVCC HEAD 2 TP215 TP209 TP211 TP213 TP214 ...

Page 57: ...98 0490 CCVCC 1 2 CN502 IL S 2P S2T2 EF 5 6 7 IC500B BA10358F CCVCC C504 47u 16V CCVCC To SOLENOID To PINCH ROLLER SENSOR To CROP MARK SENSOR BOARD PRINT CARRIAGE BOARD To SERVO BOARD CUT CARRIAGE BOARD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN500 52808 1591 C501 CE0 1u NON C507 CE0 1u NON Sol Sol Sol Sol PinchPos Crop_ON Crop_Sens C500 CE0 1u C502 CE0 1u 1 2 3 4 CN700 CABLE ASSY LINEAR ENCODER VP 54...

Page 58: ...2 23 2 2 5 SUB BOARD It indicates the version of the Board SUB BOARD_Arrangement Diagram Component Side ...

Page 59: ... POWER BUSY SETUP POWER BASE VCC R106 330 R117 330 R111 390 VCC To LCD 3 1 2 Q103 DTD113EK HEATER HEATER_LED LCD1 LCD EW162G2GLY LED102 SEL6410E TH12 RT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN101 MDF7 16P 2 54DSA SW102 EVQ21305R SW105 EVQ21305R SW106 EVQ21305R SW109 EVQ21305R SW113 EVQ21305R SW112 EVQ21305R SW114 EVQ21305R SW103 EVQ21305R SW110 EVQ21305R R113 100 Q107 2SK2796S VCC VCC R114 10K R...

Page 60: ...2 3 4 CN302 B2P 4 2 3 VH F301A PFC 5000 F300A PFC 5000 1 2 CN300 B2P VH 1 2 3 CN304 B2P3 VH 1 2 3 4 5 6 7 CN309 B4P7 VH 1 2 3 CN305 B2P3 VH to Apron Thermostat to Apron Heater 2 to Apron Heater 1 to 100 200V Select Cable 1 2 3 4 CN308 5267 04A to Servo Board Power Board FS301 6 3A 250V F301B PFC 5000 F300B PFC 5000 LOAD1 1 LOAD2 2 INPUT 4 INPUT 3 SSR300 G3M 205P VD 1 LOAD1 1 LOAD2 2 INPUT 4 INPUT ...

Page 61: ...J2VCC3 J2VCC3 GND 1 1 W 2 NC 3 RXD 8 TXD 7 POL 6 VPP 5 VDD 4 IC401 DS2480B Maintenance_Cover_L TP418 TP420 TP421 TP419 TP407 TP408 TP409 TP410 TP411 TP412 TP413 RESET C427 2 2u 50V J2VCC3 RESET D400 1SS355 R405 10K R413 100 Pinch_ud_sens J2VCC3 J2VCC3 C402 47u 16V I O TDI 1 I O 2 I O 3 GND 4 I O 5 I O 6 I O TMS 7 I O 8 Vcc 9 I O 10 GND 11 I O 12 I O 13 I O 14 I O 15 GND 16 Vcc 17 I O 18 I O 19 I O...

Page 62: ...32 004 1 2 3 4 5 CN1201 CN032 004 1 2 3 4 5 CN1401 CN032 004 1 2 CN1100 5268 02A 1 2 CN1300 5268 02A 1 2 CN1200 5268 02A 1 2 CN1400 5268 02A 1 2 3 4 5 CN1501 CN032 004 NON 1 2 3 4 5 CN1701 CN032 004 NON 1 2 3 4 5 CN1601 CN032 004 NON 1 2 3 4 5 CN1801 CN032 004 NON 1 2 CN1500 5268 02A NON 1 2 CN1700 5268 02A NON 1 2 CN1600 5268 02A NON 1 2 CN1800 5268 02A NON TH1 103KT 1 2 CN1 53398 0290 TH2 103KT ...

Page 63: ...g HEAD MG TR11 15129122 TR 2SC4131 GB Transistor for Driving HEAD YE TR15 15129121 TR 2SA1746 OY Transistor for Driving HEAD YE F2 1000000659 FUSE 01543 15DR Fuse for Head BK CY F1 1000000659 FUSE 01543 15DR Fuse for Head MG YE F3 1000003014 FUSE 154002 DR Fuse for 41V SERVO BOARD IC No Parts No Description Function IC17 15189105 IC LINEAR MTD2005 7101 Pump Motor Driver IC14 15189111 IC LINEAR MTD...

Page 64: ... in the MOTOR MENU AGING FEED 3 GRIT ENCODER CHECK 4 MOTOR HOURS CLEAR Adj Time 6min Total Time 36min GRIT ENCODER REPLACEMENT 10 min 1 GRIT ENCODER CHECK Adj Time 2min Total Time 12min PUMP REPLACEMENT 20 min 2 pcs 1 PUMP CHECK 2 PUMP TIMES CLEAR Adj Time 2min Total Time 22min MAIN BOARD REPLACEMENT In case that the parameters cannot be transferred by Peck 35 min 1 DIP SW SETTING 2 BATTERY INSTAL...

Page 65: ... KEY CHECK It can be performed in the SUB MENU KEY CHECK Adj Time 3min Total Time 10min SERVO BOARD REPLACEMENT 18min 1 I S CHECK It can be performed in the I S MENU I S CHECK 2 IC CHECK It can be performed in the I S MENU CARTRIDGE IC CHECK 3 FAN CHECK It can be performed in the SUB MENU FAN CHECK VACUUM FAN to check that there is a operation sound of the vacuum fans 4 PUMP CHECK It can be perfor...

Page 66: ...scharge ESD z When unpacking a static sensitive device from its shipping carton do not remove the device from the antistatic packing material until you are ready to install the device to the machine Just before unwrapping the antistatic packaging be sure to discharge static electricity from your body z When transporting a sensitive device first place it in an antistatic container or packaging z Ha...

Page 67: ... 2 1 3 1 HEAD REPLACEMENT 5CY2F2F HEAD RANK Turn on the sub power while pressing the left right and down keys to enter the Service Mode MENU SERVICE MENU MENU SERVICE MENU PRINT MENU PRINT MENU HEAD RANK HEAD RANK HEAD 1 HEAD RANK 1 1234567 1 5 ENTER Select SERVICE MENU SUB MENU PUMP UP and remove ink by following the sequence SERVICE MENU SUB MENU SUB MENU PUMP UP ENTER REMOVE SOL CRT 1234 CHECK ...

Page 68: ... both sides of the Ink Damper tight It could break Be sure to remove and fix the Ink Damper with the Head Board Cover fixed It prevents the ink from dropping on the Head Board VP 540 SCREW INK DAMPER SCREW HEAD BOARD COVER Be sure to turn off the main power when replacing the head The head or Main Board could break otherwise It is recommended to disconnect the AC code Turn off the sub power and th...

Page 69: ...d pull it up to remove it Disconnect the 2 flexible cables from the head 10 Remove the 2 screws fixing the Head Board Cover and move it upward 9 8 HEAD BOARD COVER FLEXIBLECABLE SPRING SCREW TAB There is a tab on the left side of the Head Board Cover VP 300 DAMPERPLATE SCREW HEAD BOARD COVER INK DAMPER ...

Page 70: ...se the 2kgf cm torque driver ST 056 to tighten up the screws Fix the Head Board Cover 12 SPRING FLEXIBLECABLE 2 3 1 HEAD BOARD COVER SCREW TAB When fixing the Head Board Cover hook the tab to the Carriage Base CARRIAGE BASE 5CY2F2F Remove the head from the adapter and fix the new head to the adapter Make sure to fix the head by pressing it to the bottom left corner of the adapter Use the 2kgf cm t...

Page 71: ...s Dampers could break Fix the screws at the lower end of the long screw hole VP 540 VP 300 MENU SERVICE MENU MENU DAMPERPLATE VP 300 DAMPERPLATE SCREW VP 540 SCREW SCREW HEAD BOARD COVER HEAD BOARD COVER 15 Fix the 2 new Ink Dampers to the head Do not hold both sides of the Ink Damper tight It could break Make sure to replace the Dampers when replacing the head INK DAMPER INK DAMPER INK DAMPER ...

Page 72: ...AINTENANCE RESET DRAIN COUNTER in the User s menu and press the ENTER key SUB MENU SUB MENU MAINTENANCE MAINTENANCE DRAIN BOTTLE EMPTY DRAIN BOTTLE RESET DRAIN COUNTER 18 Select SERVICE MENU SUB MENU HEAD REPLACE and perform Head Cleaning and filling ink by following the sequences SET SOLCL LIQUID 1234 1234 REMOVE SOL CL ENTER 1234 SET SOL CRT ENTER SERVICE MENU SUB MENU SUB MENU HEAD REPLACE ENTE...

Page 73: ...ess the ENTER key The head at the left end is HEAD1 and HEAD2 to HEAD4 in order to the right SERVICE MENU HISTORY MENU HISTORY MENU HEAD GROUP HEAD GROUP CLEAR H1 HEAD GROUP CLEAR H2 HEAD GROUP CLEAR H3 HEAD GROUP CLEAR H4 HEAD GROUP CLEAR ALL NOTE FOR FIXING THE CARRIAGE COVER When fixing the Carriage Cover fix the screws on top after fixing the screws on the both sides temporarily SCREW ...

Page 74: ...ent and then the message shown in the figure appears Remove the I S Cover 3 2 WIPER REPLACEMENT The message shown in the figure appears Using the tweezers grasp the bottom portion of the wiper and unhook it FINISHED SCREW I SCOVER HOOK SCRAPER WIPERCARRIAGE Clean the Wiper Carriage and Scraper using the cleaning stick if they need to be cleaned OPEN FRONT COVER ...

Page 75: ... key The Head Carriage moves back to the standby position and the Head Cleaning starts automatically When the Head Cleaning finishes the screen shown in the figure appears Make sure to fix the Wiper so that the rubber side faces the front SCREW I SCOVER HOOK Make sure to engage it on the hook If the wiper is not hooked it may fall off during use MAINTENANCE REPLACE WIPER ENTER ...

Page 76: ...ump Save the Y tube joint to use later for connecting the tube of the new Cap Top 2 4 1 3 3 3 CAP TOP REPLACEMENT Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit Remove the I S Cover PUMPCOVER SCREW I SCOVER HOOK HEADCARRIAGE Y TUBE JOINT ...

Page 77: ... unless you hold the Cap Frame when removing it Remove the Cap Top together with the tube Fix the new Cap Top Make sure to fix it so that the tube side faces the front Note the following contents 1 Do not touch the tip of rubber on the Cap Top 2 The spring is properly fixed under the Cap Top 3 Do not bend the tubes Fix the Cap Frame CAP FRAME CAP TOP CAP TOP TUBE CAP FRAME ...

Page 78: ...ube of the Pump using the Y tube joint 12 Fix the Pump Cover Y TUBE JOINT Move the Head Carriage by hand to the lock position PUMPCOVER HEADCARRIAGE Fix the I S Cover SCREW I SCOVER HOOK Perform the following adjustment 1 4 7 FLUSHING POSITION ADJUSTMENT ...

Page 79: ... Carriage Cover Remove the 4 rivets as shown in the figure to remove the Tool Carriage Board Cover 3 4 TOOL CARRIAGE REPLACEMENT TOOL CARRIAGE COVER TOOL CARRIAGE BOARD COVER I S COVER FRONT COVER TOPCOVER MAINTENANCE COVER LEFTSIDECOVER Separate the Tool Carriage from the Head Carriage TOOLCARRIAGE HEADCARRIAGE RIVETs ...

Page 80: ...xing the Tool Carriage Board SCREW 7 Remove the 2 screws as shown in the figure to remove the Tool Carriage Assy SCREW TOOL CARRIAGE BOARD STAY TOOL CARRIAGE ASSY TOOL CARRIAGE BOARD Disconnect the Crop Mark Sensor Pinch Roller Sensor and Solenoid wirings CROPMARKSENSOR SOLENOID PINCHROLLERSENSOR SCREW TOOL CARRIAGE ASSY ...

Page 81: ...n in the figure 12 Fix the new Tool Carriage with the 2 screws as shown in the figure while holding it upwards SCREW TOOL CARRIAGE BOARD TOOLCARRIAGE Remove the Auto Sheet Cutter together with the plate from Tool Carriage and fix the Auto Sheet Cutter to the new Tool Carriage TOOLCARRIAGE PLATE AUTOSHEET CUTTER SCREW TOOL CARRIAGE BOARD STAY TOOL CARRIAGE ASSY SCREW ...

Page 82: ... 7 FLUSHING POSITION ADJUSTMENT 3 4 12 TOOL HEIGHT ADJUSTMENT 4 4 13 TOOL PRESSURE ADJUSTMENT 5 4 8 CROP MARK SENSOR ADJUSTMENT 6 4 9 CROP CUT ADJUSTMENT 7 4 10 PRINT CUT POSITION ADJUSTMENT Connect the Crop Mark Sensor Pinch Roller Sensor and Solenoid wirings CROPMARKSENSOR SOLENOID PINCHROLLERSENSOR Revised 1 ...

Page 83: ... 3 3 5 CARRIAGE MOTOR REPLACEMENT Turn off the sub power and then turn off the main power Remove the following covers I SCover RightTopCover PanelCover ChassisCover Disconnect the connector of the Motor Cable PANEL COVER CONNECTOR MAIN POWER SW SCREW I SCOVER HOOK Back Side FLEXIBLECABLE SENSOR RIGHTTOPCOVER CHASSISCOVER Top View ...

Page 84: ...emove the 4 screws as shown in the figure to remove the motor from the Flange And fix the new motor to the Flange Be careful with the fixing direction of the Flange FLANGE FLANGE SCREW Remove the spring on the Flange SPRING SCREW SCREW Fix the Flange with the 3 screws temporarily FLANGE SCREW FLANGE ...

Page 85: ...hout backlash in the following procedure Unlock the Head Carriage 1 Turn the Drive Gear by hand and check there is no backlash all the way around 2 Move the Head Carriage by hand to the lock position 3 HEADCARRIAGE DRIVEGEAR MOTORGEAR HEADCARRIAGE Revised 1 ...

Page 86: ... View PANELCOVER Back Side FLEXIBLECABLE SENSOR RIGHTTOPCOVER CHASSISCOVER Fix the Chassis Cover Right Top Cover and Panel Cover MENU SERVICE MENU MENU When fixing the Panel Cover fix the sensor on the back side of the Panel Cover and connect the flexible cable to the Panel Board 1 2 3 10 Tighten up the 3 screws to fix the Flange in the order shown in the figure Apply a proper quantity of grease F...

Page 87: ...S 3 SERVO LOCK S 1688 SERVO LOCK S 1688 ENTER Clear the motor working hours Go back to the Service Menu and select HISTORY MENU MOTOR GROUP MOTOR HOURS S CLEAR and press the ENTER key The motor working hours will be reset to 0 SERVICE MENU AGING AGING SCAN Perform the AGING Go back to the MOTOR MENU and select AGING SCAN and press the ENTER key Make sure the machine performs AGING and then finish ...

Page 88: ...over Remove the Cutter Frame CONNECTOR MAIN POWER SW INKCARTRIDGECOVER MAINTENANCECOVER LEFTSIDECOVER FEEDMOTORBOARD LEFTCOVER Rear View 3 Disconnect the connector of the sensor cable from the Feed Motor Board Rear View In the Ink Cartridge Cover When removing the Cutter Frame remove the Sensor Cable on the back side from the Clamp CLAMP CABLE CUTTERFRAME CUTTERFRAME Left Side ...

Page 89: ...h the stay Remove the 3 screws as shown in the figure to remove Grit Encoder Stopper SCREW Remove the connector of the Motor Cable CONNECTOR SCREW Remove the Grit Encoder STAY GRIT ENCODER BOARD GRIT ENCODER STOPPER Make sure not to scratch or leave any fingerprints on the Grit Encoder GRIT ENCODER ...

Page 90: ...g Remove the 4 screws as shown in the figure to remove the motor from the Flange And fix the new motor to the Flange RIVET SPRING 11 Remove the 3 screws fixing the Flange and remove the motor together with the Flange Be careful with the fixing direction of the Flange GEARCOVER CUT RIVET FLANGE SCREW SCREW SCREW MOTOR SCREW FLANGE ...

Page 91: ...rarily SPRING SCREW FLANGE 15 Turn the gear by hand and check there is no backlash all the way around GEAR 1 2 3 16 Tighten up the 3 screws to fix the Flange in the order shown in the figure FLANGE Apply a proper quantity of grease FLOIL G902 between gears Revised 1 ...

Page 92: ...same When fixing the Grit Encoder make sure not to scratch or leave any fingerprints on the Grit Encoder GRITENCODER SCREW GRIT ENCODER STOPPER SHAFT 18 17 Slide the Gear Cover to the back side and fix the Gear Cover with the 4 rivets RIVET GEARCOVER CUT RIVET SHAFT GEARCOVER GEAR Top View Revised 1 Rotate the Shaft to check that the Gear does not touch the Gear Cover ...

Page 93: ...t touch the sensor 21 Fix the Grit Encoder Board together with the stay so that the Grit Encoder is in between the gap of sensor In case that the Grit Encoder touches the sensor loosen the screw as shown in the figure to adjust the sensor by moving right and left GRIT ENCODER SCREW STAY GRIT ENCODER BOARD Adjust the position of the sensor so that the clearance w i t h t h e G r i t Encoder is arou...

Page 94: ...d and the value on the LCD doesn t change SERVICE MENU MOTOR MENU MOTOR MENU SERVO LOCK SERVO LOCK F 140 140 SERVO LOCK F 80 80 SERVO LOCK F 80 80 ENTER Perform the SERVO LOCK CHECK After turning on the main power turn on the sub power while pressing the left right and down keys to enter the Service Mode MENU SERVICE MENU MENU 26 25 Connect the connector of the sensor cable to the Feed Motor Board...

Page 95: ... then finish it by pressing ENTER key SERVICE MENU MOTOR MENU MOTOR MENU AGING AGING FEED Do not load any media when performing AGING Check the Grit Encoder Go back to the MOTOR MENU and select G ENC CHECK and press the ENTER key Make sure the Grit Encoder functions correctly by confirming the display to show G ENC CHECK COMPLETED In case that G ENC CHECK FAILED appears check the followings 1 Grit...

Page 96: ...then turn off the main power Remove the Pump Cover and Panel Cover MAINPOWERSW Rear View Remove the I S Cover SCREW I SCOVER HOOK HEADCARRIAGE When removing the Panel Cover remove the sensor on the back side of the Panel Cover and flexible cable on the Panel Board PANEL COVER Back Side FLEXIBLECABLE SENSOR PUMPCOVER ...

Page 97: ...in from the pumps Remove the 4 screws as shown in the figure to remove the Pump Unit Stay SCREW Remove the 2 screws as shown in the figure to remove the Pump Unit Remove the connector of the motor PUMPUNIT PUMPUNITSTAY MOTOR CONNECTOR TUBE CAP TOP TUBE DRAIN PUMP SCREW SCREW ...

Page 98: ...rocedure for pump with the motor Remove the setscrew as shown in the figure to remove the gear and bearing from the Shaft 1 Remove the 3 screws as shown in the figure to remove the pump from the motor Fix the new pump to the motor 2 SETSCREW SHAFT GEAR PUMP MOTOR SCREW Set the bearing and gear to the Shaft 3 SHAFT BEARING GEAR ...

Page 99: ...D cut part by pushing the gear against the bearing 4 BEARING SETSCREW GEAR GEAR SETSCREW D cut part Procedure for pump without the motor Remove the 3 screws as shown in the figure to remove the plate from the pump and fix it to the new pump 1 SCREW PLATE ...

Page 100: ...crews as shown in the figure Connect the tubes as shown in the figure Connect the tubes of the Cap Top and the tubes of the Drain to the pumps Connect the connector of the motor PUMPUNITSTAY SCREW SCREW SCREW PUMPUNIT 14 TUBE CAP TOP TUBE DRAIN PUMP 15 CONNECTOR MOTOR STOPPER TUBE DRAIN STOPPER TUBE CAPTOP ...

Page 101: ...NTER key 18 Select SERVICE MENU I S MENU PUMP CHECK and perform PUMP SUCTION and PUMP RELEASE to check the pumps work correctly SERVICE MENU HITORY MENU HITORY MENU MOTOR GROUP PUMP TIMES 9134 times PUMP TIMES CLEAR SERVICE MENU I S MENU I S MENU PUMP CHECK PUMP CHECK PUMP SUCTION PUMP CHECK PUMP RELEASE When fixing the Panel Cover fix the sensor on the back side of the Panel Cover and connect the...

Page 102: ...3 39 Move the Head Carriage by hand to the lock position HEADCARRIAGE Fix the I S Cover SCREW I SCOVER HOOK 20 21 ...

Page 103: ...move ink by following the sequence SERVICE MENU SUB MENU SUB MENU PUMP UP ENTER REMOVE SOL CRT 1234 CHECK DRAIN BOTTLE PUMPING UP Turn off the sub power and then turn off the main power MAINPOWERSW SUB POWER SW Back Side Remove the following covers I SCover MaintenanceCover Left Side Cover FrontCover TopCover RightTopCover I SCOVER FRONTCOVER TOPCOVER MAINTENANCECOVER LEFTSIDECOVER RIGHTTOPCOVER ...

Page 104: ...access the screw VP 300 Remove the 3 screws to remove the Cut Cable Guide 1 SCREW VP 540 Remove the 3 screws to remove the Cable Support 1 SCREW FLEXIBLECABLE SCREW Top View Remove the 3 screws to remove the Cut Cable Guide 2 CUTCABLEGUIDE SCREW CARRIAGECOVER Back Side SCREW SCREW SCREW SCREW SCREW SCREW Revised 3 ...

Page 105: ...ect the ink tubes Cartridge Side from the tube joints and put the scotch tape at the tip of the ink tube to prevent the ink from coming out It is not necessary to replace the ink tubes of the other side Carriage Side of the joints JOINTs It is not necessary to replace the ink tubes of the other side Cartridge Side of the joints JOINTs Each four tubes are connected and the lengths of both ends are ...

Page 106: ...onnect the tubes to the Y tube joints Carriage Side CLAMPs Rear View JOINTs Revised 3 HOLDERCABLEPLATE Rear View Make sure that the fixing direction of the Holder Cable Plate is correct HOLDERCABLEPLATE OK NG CABLEHOLDER HOLDER CABLE PLATE TUBE FLEXIBLE CABLE HOLDER CABLE SHEET CABLE HOLDER Cross Section ...

Page 107: ...p View Fix the Cut Cable Guide with the 3 screws as shown in the figure 2 CUTCABLEGUIDE SCREW SCREW SCREW SCREW 13 Fix the Carriage Cover 14 Fix the Cut Cable Guide CARRIAGECOVER CUTCABLEGUIDE VP 300 Fix the Cut Cable Guide with the 3 screws as shown in the figure 1 SCREW SCREW SCREW SCREW Revised 3 ...

Page 108: ... ENTER CHECK DRAIN BOTTLE FILLING INK CHECK DRAIN BOTTLE 15 Adjust the position of the flexible cable so that it comes in the middle of the Protection Plates PROTECTIONPLATE FLEXIBLECABLE After turning on the main power turn on the sub power while pressing the left right and down keys to enter the Service Mode 16 MENU SERVICE MENU MENU ...

Page 109: ...BOARDS REPLACEMENT MAIN BOARD SW POWER SUPPLY BOARD LAYOUT IN CHASSIS MAIN BOARD SERVO BOARD POWERBOARD SWPOWERSUPPLY CN8 CN19 CN3 CN6 CN7 CN4 CN14 CN5 CN15 CN17 MAIN BOARD CONNECTOR LAYOUT MAINBOARDREPLACEMENT ...

Page 110: ...t the Peck Turn on the main power MAINPOWERSW Rear View 3 Perform Get Report and Get Parameters and save the Service Report and the parameters 4 Turn off the main power and pull out the AC cord MAINPOWERSW Rear View ...

Page 111: ...ables from the Clamps Remove the 4 screws as shown in the figure SCREW Top View FLEXIBLECABLE CONNECTOR CLAMP FLEXIBLECABLE 8 Pull out the Chassis to the front side CHASSIS 5 Remove the I S Cover Right Top Cover and Chassis Cover CHASSISCOVER RIGHTTOPCOVER I SCOVER SCREW ...

Page 112: ...gure from the Main Board Remove the 4 screws as shown in the figure to remove the Servo Board 12 Disconnect the connector and flexible cable as shown in the figure and fix them to the new Main Board Remove the 4 screws as shown in the figure and replace with the new Main Board CONNECTOR FLEXIBLECABLE ...

Page 113: ...0 13 Connect the cables as shown in the figure to the Main Board 15 14 Put back the Chassis Fix the Servo Board with the 4 screws as shown in the figure 16 Connect all the cables to the Servo Board CHASSIS ...

Page 114: ...ION 4 SYSTEM PARAMETER INITIALIZE 5 IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu 6 PUT PARAMETER 7 TIME AND DATE SETTING Set the date and time in the SERVICE MENU SUB MENU CLOCK Set the DATE in order of the Year Month Day 8 FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9 SENSOR CHECK It can be performed in the Sensor Check 10 CROP MARK SENSOR ADJUSTMENT...

Page 115: ...art the machine with the Service Mode and set in the User Menu 7 FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8 HEAD RANK SETTING 9 SERIAL NUMBER INPUT 10 INK TYPE SETTING 11 SENSOR CHECK It can be performed in the Sensor Check 12 LIMIT CUT DOWN POSITION INITIALIZE 13 FLUSHINGPOSITIONADJUSTMENT 14 LINEAR ENCODER SETUP 14 TOOL PRESSURE ADJUSTMENT 16 HEAD ALIGNMENT Only Horizontal and Bidirec...

Page 116: ...ected to the CN1 on the SERVO BOARD 1 Turn off the sub power and then turn off the main power and pull out the AC cord MAINPOWERSW Rear View 2 Remove the I S Cover Right Top Cover and Chassis Cover CHASSISCOVER Connected to the CN302 on the POWER BOARD RIGHTTOPCOVER I SCOVER ...

Page 117: ...ctor and remove the cables from the Clamps Remove the 4 screws as shown in the figure SCREW Top View FLEXIBLECABLE CONNECTOR CLAMP FLEXIBLECABLE 5 Pull out the Chassis to the front side CHASSIS 6 Disconnect all the cable from the SW Power Supply SCREW ...

Page 118: ... into CN51 1pin GND and the red probe into CN51 6pin Vout on the SW Power Supply CN51 6pin CN51 1pin PROBE 8 7 Remove the 4 screws as shown in the figure and replace with the new SW Power Supply Connect all the cables to the SW Power Supply 2 Turn on the main power Use the Digital Multi Meter that can measure the direct voltage MAINPOWERSW Rear View CONNECTOR ...

Page 119: ...ase SW Power Supply will output the v o l t a g e b y r o t a t i n g t h e v o l u m e counterclockwise When the protection circuit works SW Power Supply may not output for a while Measure the voltage some time later again VOLUME 10 11 Put back the Chassis Fix the Chassis with the 4 screws as shown in the figure Connect all the cables to the SW Power Supply SCREW Top View FLEXIBLECABLE CONNECTOR ...

Page 120: ...ly the lithium battery nor put it into fire It may cause heat explosion and fire Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire CHASSISCOVER Turn off the sub power and then turn off the main power Remove the Chassis cover 1 ...

Page 121: ...irection of the battery 4 5 Turn on the main power then turn on the sub power while pressing the left right and down keys to enter the Service Mode MENU SERVICE MENU MENU Select SUB MENU CLOCK TIME and set the time and press ENTER key SUB MENU CLOCK CLOCK TIME TIME 00 00 59 B TIME 13 01 59 B SERVICE MENU SUB MENU ENTER The display of B which shows a battery exhaustion disappears by this step ...

Page 122: ...the date and press ENTER key SUB MENU CLOCK CLOCK DATE DATE 00 00 00 DATE 06 08 08 SERVICE MENU SUB MENU Dispose of the battery MAINPOWERSW Rear View CHASSISCOVER Turn off the sub power and then turn off the main power Fix the Chassis Cover 7 8 ...

Page 123: ...ing the Carriage Belt make sure to connect the new belt to the current belt and pass the new belt at the same time as removing the current belt There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt MAINPOWERSW Rear View I SCOVER FRONTCOVER TOPCOVER MAINTENANCECOVER LEFTSIDECOVER Separate the Tool Carriage from the Head Carriage TOOLCARRIAGE HE...

Page 124: ...move the Tool Carriage Board Cover TOOLCARRIAGECOVER TOOL CARRIAGE BOARD COVER RIVETs 6 5 7 4 Remove the 2 screws fixing the Tool Carriage Board TOOL CARRIAGE BOARD Disconnect the Crop Mark Sensor Pinch Roller Sensor and Solenoid wirings CROPMARKSENSOR SOLENOID PINCHROLLERSENSOR SCREW ...

Page 125: ... scotch tape 8 Loosen the 2 fixingscrews as shown in the figure And loosen the Adjustment Screw Remove the 2 screws to remove the Tool Carriage Board Stay from the Tool Carriage Assy SCREW TOOL CARRIAGE BOARD STAY TOOL CARRIAGE ASSY ADJUSTMENT SCREW FIXINGSCREW Top View Left Side of the BELT SCREW NEWBELT TAPE CARRIAGEBELT PLATE ...

Page 126: ...rlapped OK Be careful with the fixing direction of the plastic plate and the fixing order of the plates Cross section diagram PLASTIC PLATE BELT HOLDER SCREW METALPLATE Cross section diagram CARRIAGE BELT PLASTIC PLATE BELT HOLDER SCREW CARRIAGE BELT SCREW Tighten the Adjustment Screw to have tension on the belt And tighten the 2 Fixingscrews as shown in the figure Do not tighten the Adjustment Sc...

Page 127: ...T POSITION CUT DOWN POSITION INITIALIZE 4 4 7 FLUSHING POSITION ADJUSTMENT 5 CUTTINGQUALITYCHECK 17 16 18 15 Fix the Tool Carriage Assy to the Tool Carriage Board Stay Fix the Tool Carriage Board with the 2 screws as shown in the figure TOOL CARRIAGE BOARD SCREW TOOL CARRIAGE BOARD STAY TOOL CARRIAGE ASSY SCREW Connect the Crop Mark Sensor Pinch Roller Sensor and Solenoid wirings CROPMARKSENSOR SO...

Page 128: ...rds HEADCARRIAGE Remove the Encoder Scale by removing the plate fixing the Encoder Scale at its right end and the spring on its left end Remove the Spring Plate from the Encoder Scale and fix it to the new Encoder Scale where there is no black dot written on it Make sure not to scratch or put grease on the Encoder Scale when fixing it Do not touch the surface of the Encoder Scale SPRING ENCODER SC...

Page 129: ... that the Encoder Scale is in place Do not loosen or tighten the screws fixing the Encoder Plate SPRING ENCODER SCALE PLATE Move the Head Carriage in a whole width of the machine Make sure that the Encoder Scale doesn t make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module Carry out the 4 6 LINEAR ENCODER SETUP SCREW ...

Page 130: ...eCover Left Side Cover LeftCover MAINPOWERSW MAINTENANCECOVER LEFTSIDECOVER LEFTCOVER Rear View Left Side 4 3 Remove the screw as shown in the figure to remove the Grit Encoder Board together with the stay Remove the 3 screws as shown in the figure to remove Grit Encoder Stopper SCREW SCREW STAY GRIT ENCODER BOARD GRITENCODERSTOPPER ...

Page 131: ...r In case that the Grit Encoder touches the sensor loosen the screw as shown in the figure to adjust the sensor by moving it right and left The both sides of the Grit Encoder is the same When fixing the Grit Encoder make sure not to scratch or leave any fingerprints on the Grit Encoder SCREW GRIT ENCODER STOPPER SHAFT SCREW STAY GRIT ENCODER BOARD Adjust the position of the sensor so that the clea...

Page 132: ...E MENU MENU 11 Check the GRIT ENCODER Go back to the MOTOR MENU and select G ENC CHECK and press the ENTER key Make sure the Grit Encoder functions correctly by confirming the display shows G ENC CHECK COMPLETED In case that G ENC CHECK FAILED appears check the followings 1 Grit Encoder is fixed correctly 2 Feed Motor is fixed correctly 3 There is no scratches or finger prints SERVICE MENU MOTOR M...

Page 133: ...t the Shaft into the Pinch Roller Fixing operation becomes easy when you put the washers to the Pinch Roller with grease 4 Fix the E Ring and check that the Pinch Roller rotates smoothly E RING WASHER 1 Conical type is used on both left right Pinch Rollers and flat type is used for the Middle Pinch Rollers Red marking is done on the outer side of left right Pinch Rollers There is no marking on the...

Page 134: ...ove the Cutter Protection 2 Wipe the adhesive on the Bed with alcohol CUTTER PROTECTION 3 Install the Cutter Protection from 1mm from right edge of the Bed CUTTER PROTECTION 4 Make sure that the Cutter Protection is not bumpy 1mm CUTTER PROTECTION ...

Page 135: ...MP UP and remove ink by following the sequence SERVICE MENU SUB MENU SUB MENU PUMP UP ENTER REMOVE SOL CRT 1234 CHECK DRAIN BOTTLE PUMPING UP Turn off the sub power and then turn off the main power MAINPOWERSW Remove the following covers I SCover MaintenanceCover Left Side Cover FrontCover TopCover RightTopCover I SCOVER FRONTCOVER TOPCOVER MAINTENANCECOVER LEFTSIDECOVER RIGHTTOPCOVER Revised 2 ...

Page 136: ...e cable to access the screw VP 300 Remove the 3 screws to remove the Cut Cable Guide 1 VP 540 Remove the 3 screws to remove the Cable Support 1 SCREW FLEXIBLECABLE SCREW Top View Remove the 3 screws to remove the Cut Cable Guide 2 CUTCABLEGUIDE CARRIAGECOVER Back Side SCREW SCREW SCREW SCREW SCREW SCREW ...

Page 137: ... the flexible cables and Holder Cable Plates CLAMPs Y TUBE JOINTs TUBEGUIDEs Back Side TUBEGUIDEs HOLDERCABLESHEET HOLDERCABLEPLATE CABLEHOLDER FLEXIBLECABLE Disconnect the ink tubes from the Y tube joints and put the scotch tape at the tip of the ink tube to prevent the ink from coming out And remove them from the Clamps PRINT CARRIAGE BOARD FLEXIBLE CABLE CLAMP ...

Page 138: ...HEET x 2 FLEXIBLE CABLE x 3 CABLEHOLDER HOLDERCABLEPLATE TUBEGUIDE Fixing Position 10 Replace the tube guides if they are not following tube guide TUBEGUIDEs Parts No 1000003293 Parts Name GUIDE TUBE TYPE3 VP 540 Make sure that the cables fit in the grooves of the tube guides CABLES TUBEGUIDE Cross section TUBES Be careful that the fixing order Revised 3 ...

Page 139: ...eplacing the tube guides cross the tubes two by two as shown in the figure when fixing the tubes to the tube guides Make sure that the tubes do not touch the plate and Cable Guide Support CABLEGUIDESUPPORT PLATE FLEXIBLECABLE CARRIAGE BOARD Cross Make sure that the fixing direction of the Holder Cable Plate is correct HOLDERCABLEPLATE OK NG CABLEHOLDER HOLDER CABLE PLATE TUBE FLEXIBLE CABLE HOLDER...

Page 140: ...GUIDE SCREW SCREW SCREW SCREW CUTCABLEGUIDE SCREW SCREW SCREW 16 Fix the Cut Cable Guide VP 300 Fix the Cut Cable Guide with the 3 screws as shown in the figure 1 CARRIAGECOVER 15 Fix the Carriage Cover CLAMPs Y TUBE JOINTs 14 Connect the tubes to the Y tube joints Fix them to the Clamps ...

Page 141: ...firm the cable assemblies when it makes abnormal noise HEADCARRIAGE After turning on the main power turn on the sub power while pressing the left right and down keys to enter the Service Mode 18 MENU SERVICE MENU MENU 19 Select SERVICE MENU SUB MENU FILL INK and perform Ink Filling by following the sequences SERVICE MENU SUB MENU SUB MENU FILL INK ENTER CHECK DRAIN BOTTLE FILLING INK CHECK DRAIN B...

Page 142: ... HEAD ADJUST STANDARD HEAD STANDARD HEAD 1 1 PERFORMING 1234 TEST PRINT TEST PRINT TEST PRINT TEST PRINT Only for VP 540 Cursor can be moved with and keys and value can be selected with and keys ENTER key for saving the setting The value being selected is marked with an under bar It returns to the former menu by pressing key when the cursor is on the head of the left end It starts with H2 when H1 ...

Page 143: ...und on Linear Encoder and Scale Normal beeps 1 time Error beeps 2 times This is for calibrating the cutting size in the scan direction by calculating the expansion and contraction amount of the Encoder Scale When it shows it means that it has never been setup and it needs to be set In this case even if adjustment is unnecessary by the test result 0 must be set here This is for checking the Head Al...

Page 144: ...in order IC CHECK COMPLETED IC CHECK SYSTEM ERROR IC CHECK COMPLETED IC CHECK SLOT1 ERROR A cartridge with no IC is inserted wire break or short Remove all cartridges before pressing ENTER key All cartridges must be removed before entering IC CHECK menu It detects Ink Cartridge IC writes and loads information and checks the communication First it confirms if there is the driver for IC detection Th...

Page 145: ...op Mark detection It prints a square Crop Mark and continuously prints 0 1mm scales for both scan and feed direction and then cuts crosswise after detecting the mark This test pattern is for adjusting the print cut position It prints 3 square Crop Marks along the scan direction and cuts the contours of the marks When it shows it means that it has never been setup and it needs to be set In this cas...

Page 146: ...Goes next when cleaning cartridge is removed This menu is for entering the Serial No of the machine in 7 digits The cursor moves between digits with and keys The parameter can be changed with and keys This is for changing the Ink Type Different from the process in the User Menu operations such as Head Wash and Fill Ink are not included This menu is used as a correction purpose when a wrong type in...

Page 147: ...ys that never been pressed are displayed with a buzzer This means that if a buzzer does not go off when exiting all keys are checked properly The power cannot be turned off with the Sub Power SW while performing this menu This is for displaying and editing the date and time When it detects the battery exhaustion B is indicated on the time display In this case battery needs to be replaced However B...

Page 148: ... on START is canceled once the Sub Power is turned off and the setting is back to STOP when entering the Service Mode next time This is the software switch for switching the setting of supporting functions Normally it is not necessary to change Each bit can be selected by and keys and switched by and keys Press ENTER key to save the settings There are 16 pages of 8 bit System Switches All the defa...

Page 149: ...performed H1 times RUB H2 Number of times the Rubbing has been performed H2 times RUB H3 Number of times the Rubbing has been performed H3 times RUB H4 Number of times the Rubbing has been performed H4 times NORMAL CL H1 Number of times the Normal Cleaning has been performed H1 times NORMAL CL H2 Number of times the Normal Cleaning has been performed H2 times NORMAL CL H3 Number of times the Norma...

Page 150: ... 2 has been changed times CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed times CARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed times CHANGE INK Number of times the Ink type has been changed times CLEAR ALL Clear all the value in the INK GROUP ERROR GROUP Item Contents Unit Reference SERVICE CALL Number of times the Service Call has occurred times S CALL HISTORY S...

Page 151: ...Preheating Vacuum power Preheat AUTO Force Velocity Offset 50 gf 30 cm s 0 250 mm Up velocity 30 cm s Cutting calib F S Print cut adjust F S Crop cut adjust F S 0 00 0 00 0 00 0 00 mm 0 00 0 00 mm Preset name Heater setting PRINT Heater setting DRYER Disable 0 Feed for dry Bi dir simple Calibration 0 0 0 0 0 0 0 0 Bi dir Adjust No 1 No 2 0 0 0 0 0 0 0 0 No 3 No 4 PRESETTING8 0 00 Scan interval Edg...

Page 152: ... Shot Cnt 8 trip total clear Wiping count for head H1 H2 H3 H4 Rubbing count for head Auto cleaning count Normal cleaning count Medium cleaning count Powerful cleaning count 43 times times times times times times 3 17 4 0 1 Headrank set count times 0 43 3 17 4 0 1 0 43 3 17 4 0 1 0 43 3 17 4 0 1 0 Error group Service call count Service call history Motor error feed Motor error scan Low temperature...

Page 153: ...06 01 10 11 33 26 Sub power on Service mode 06 01 10 12 46 26 Main power on Normal 06 01 10 11 27 25 Sub power off 06 01 10 11 27 25 Error Scan motor 00500 06 01 10 11 28 26 Sub power on Service mode 06 01 10 11 27 25 Main power on Normal 06 01 11 14 54 28 Sub power on Service mode 06 01 11 14 39 28 Sub power off 06 01 11 14 28 28 Sub power on Service mode 06 01 10 23 57 28 Sub power off 06 01 11 ...

Page 154: ...m parameter or press the Sub Power SW more than 1 second to cancel it The machine turns off automatically when the initialization is completed All the parameters are reset to the default It is necessary to initialize the limit position after this initialization SERVICE CALL 0101 occurs without initializing the limit position LANGUAGE UNIT SELECTION SERVICE REPORT PRINTING Turn on the Sub Power SW ...

Page 155: ...ss ENTER to upgrade F W System Parameter Initialize All parameters will be initialized Press ENTER to start initialize Limit Position Cut Down Position Initialize Press ENTER to initialize Limit Position Then set up Cut Down Position Service Report Service Report will be printed It is the same as the Service Report in the Service Menu Function for Users Combination Key Selection Comments Language ...

Page 156: ...rade install the firmware 1 Firmwarefile 2 WindowsPC Network port is required 3 Peck4 exe 4 Network cable A cross cable is required when you connect VP 540 300 to PC directly HOW TO UPGRADE FIRMWARE Referential Time 5 min Check the IP address of VP 540 300 Turn on the Main Power SW and Sub Power SW then press MENU key Select SYSTEM INFO NETWORK IP ADDRESS Turn off the Sub Power SW ...

Page 157: ... Select Type3 ProIII etc from Product Also select Via Network and input IP address of VP 540 300 Click OK button Peck4 screen is displayed again Click Firmware Upgrade button OPEN screen is displayed Select the firmware file and click Open It starts to send the firmware to VP 540 300 ...

Page 158: ...matically When upgrade is completed the Sub Power turns off automatically HOW TO INSTALL FIRMWARE Referential Time 10 min This is required when a new Main Board without the firmware is installed Press ENTER key to set the machine ready to receive thefirmware FIRMWARE V1 0 ERASING WRITING VERIFYING NG COMPLETED DATA ERROR DEVICE ERROR NG NG NG DEVICE ERROR DEVICE ERROR ...

Page 159: ...or receiving the firmware by pressing ENTER key 3 WAITING 000 000 000 000 IP ADDRESS 192 168 000 100 SUBNET MASK 255 255 255 000 GATEWAY ADDR 000 000 000 000 WAITING 192 168 000 100 MENU 4 5 The setting made here is only temporary for the firmware installation and it is not saved Start the Peck4 on PC Peck4 screen is displayed and click Select Port button Select Type3 ProIII etc from Product Also ...

Page 160: ...rmware file and click Open It starts to send the firmware to VP 540 300 It starts loading the firmware The firmware installation is completed when COMPLETED message is displayed Turn off the Sub Power FIRMWARE V1 0 ERASING WRITING VERIFYING NG COMPLETED DATA ERROR DEVICE ERROR NG NG NG DEVICE ERROR DEVICE ERROR ...

Page 161: ...off automatically when it is completed 11 MENU SERVICE MENU MENU SYSTEM INFO SYSTEM INFO NETWORK NETWORK IP ADDRESS NETWORK SUBNET MASK NETWORK GATEWAY ADDR IP ADDRESS 192 168 000 100 SUBNET MASK 255 255 255 000 GATEWAY ADDR 000 000 000 000 9 SELECT MODEL VP 540 INITIALIZE ALL SYS PARAMETER INITIALIZATION COMPLETED ENTER 10 MENU SERVICE MENU MENU Enter the NETWORK menu and input IP ADDRESS SUBNET ...

Page 162: ...Main Board replacement Click Open Peck4 starts to send the System Parameter to VP 540 300 Click Get Report button to import the System Report file Confirm that the System Parameter is reloaded properly The network settings set at the step 11 are replaced with the ones saved in the System Parameter as Put Parameters is executed Please do the network settings again if necessary ...

Page 163: ...NETWORK CONTROLLER Referential Time 5min Turn on the Main Power SW and Sub Power SW then press MENU key Select SYSTEM INFO NETWORK IP ADDRESS and set the IP address Close the RIP when it is running Open a browser and enter the IP address which is set at step 1 Currentfirmwareversionappears Internet Explorer is recommended Click Update ...

Page 164: ...de and click Update The progress is shown in percentage while upgrading Do not turn off the power or press any keys whileupgrading When upgrade is completed the version of upgraded firmwareappears Turn off the Sub Power SW and Main Power SW once ...

Page 165: ...n the good printing quality Be sure to operate this alignment when the head is replaced If the heads are not aligned printing problems such as banding fine lines and gap between bands could occur The PET G is required for this alignment Please DO NOT use Take Up Unit for this alignment Remove the I S Cover I SCOVER SCREWs HOOK 3 Remove the Damper Plate DAMPER PLATE VP 540 ...

Page 166: ...et up the PET G on the machine PRINT MENU HEAD ADJUST HEAD ADJUST BIAS BIAS TEST PRINT SERVICE MENU PRINT MENU 5 4 MENU SERVICE MENU MENU BIAS ADJUSTMENT Select PRINT MENU HEAD ADJUST BIAS and press ENTER key DAMPER PLATE VP 300 6 Test pattern as shown in the figure will be printed ...

Page 167: ...the screw CW When the upper lines are shifting towards the right of the lower lines turn the screw CCW Tighten the screws fixing the head in order as shown in the figure using the Torque Driver ST 056 Torque for tightening is 2kgf cm 20cNm Make sure not to tighten the screws too strong Position of the printing moves 1 line by turning the screw 2 3 turn 7 Loosen the 3 screws fixing the head Loosen ...

Page 168: ...NU PRINT MENU 12 11 VERTICAL ADJUSTMENT Select PRINT MENU HEAD ADJUST VERTICAL TEST PRINT and press ENTER key Test pattern as shown in the figure will be printed PRINT MENU HEAD ADJUST HEAD ADJUST VERTICAL VERTICAL TEST PRINT SERVICE MENU PRINT MENU 13 Loosen the 3 screws fixing the head Loosen the screws fixing the head for 1 2 turn If the screws are loosened too much the alignment cannot be done...

Page 169: ... 2kgf cm 20cNm Make sure not to tighten the screws too strong Print the test pattern again If the result is not satisfactory repeat step 11 to 15 If the VERTICAL test print reult is satisfactory select HEAD ADJUST BIAS TEST PRINT and print the BIAS test pattern again If the BIAS test print result is not satisfactory repeat BIAS ADJUSTMENT The shifting of lines should be smaller than 1 2 dot 14 Tur...

Page 170: ...setting 18 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H4 H3 H2 DT1 Low 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H4 H3 H2 DT3 Low Head Position Low 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H4 H3 H2 DT1 High 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H4 H3 H2 DT3 High Head Position High VP 540 only Select DT1 Low DT3 Low DT1 HIGH and DT3 HIGH in the HEAD ADJUST menu and enter the parameters checked at step 18 with and keys Press ENTER key...

Page 171: ...EST PRINT and press ENTER key PRINT MENU HEAD ADJUST HEAD ADJUST BI DIR DEFAULT BI DIR DEFAULT TEST PRINT SERVICE MENU PRINT MENU H1 Head Position Low Head Position High VP 540 only DT1 Low 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 H2 H3 H4 H1 DT3 Low 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 H2 H3 H4 H1 DT1 High 10 11 12 13 14 15 16 17 18 19 2...

Page 172: ...IR DEFAULT DT1 High BI DIR DEFAULT DT3 High H1 H2 H3 2 1 3 H4 2 BI DIR DEFAULT DT1 Low H1 H2 H3 2 1 3 H4 2 BI DIR DEFAULT DT3 Low Parameters can be e n t e r e d w i t h a n increment of 1 2 23 Fix the Damper Plate Make sure to press the Damper Plate downward lightly when fixing it If you press the Damper Plate strongly the Damper may be damaged Fix the screws at the lower end of the long screw ho...

Page 173: ...the adjustment When the Limit Position is not correctly set it may cause some problems such as a head capping error and a head carriage lock error Also when the cutter down position is not correct there will be some problems such as a cutter down error when separating the sheet Flushing Position Adjustment is required after this adjustment Remove the I S Cover Confirm that the Head Carriage is con...

Page 174: ... it starts limit position initialize After the completion of the initialize the message is displayed as shown in the figure Move the Tool Carriage with your hand until it makes full contact with the Left Frame with Cut Down status Perform the Cut Down Position Initialize by pressing ENTER key After the completion of the initialize the message is displayed as shown in the figure Perform the followi...

Page 175: ...tion caused by the operation environment This operation is required when Limit Sensor Encoder Scale or Encoder Module is replaced or the position is adjusted Lower the Pinch Rollers Make sure to unload the media when it is set on the machine Also the Media Clamps must be removed Select PRINT MENU LINEAR ENCODER and press ENTER key Turn on the Sub Power SW while pressing and keys to enter the Servi...

Page 176: ...r and the Drive Gear Fixation between the Carriage and the Carriage Belt Bad Contact in the cables One of the messages appears at the completion of the set up In case of Setup error check the followings When LINEAR ENCODER SETUP is completed perform the LINEAR CALIB in the Service Menu In case of an error check the followings Dirt Scratch on the Encoder Scale Dirt Scratch on the Encoder Module Enc...

Page 177: ...quired when a Cap Top and a head are removed or replaced Without this adjustment the Flushing may not be performed properly 2 I SCOVER SCREWs HOOK Remove the I S Cover Turn on the Sub Power SW while pressing and keys to enter the Service Mode 3 MENU SERVICE MENU MENU 1 For VP 540 the Head height should be set LOW LOW HIGH ...

Page 178: ...date the flushing position When you press MENU key the flushing position is not updated and exiting the menu 5 CAP HEAD 4 SERVICE MENU PRINT MENU PRINT MENU FLUSHING ADJ FLUSHING ADJ SET POSITION Select PRINT MENU FLUSHING ADJ and press ENTER key The Head Carriage automatically moves to the current flushing position Revised 1 The left end cap does not necessarily touch first ...

Page 179: ...hanged When it needs to be adjusted for a particular media use the media instead of SV GG However in this case the adjustment is to be optimized for the media and it may affect the crop mark detection on other media The result of the crop mark recognition on Roland media is not assured when any media other than SV GG is used for this adjustment The Print Heater and Dryer must be off during this ad...

Page 180: ...automatically Adjustment is unnecessary when the displayed MAX voltage is 2 7 0 2V When the MAX voltage is not proper see the voltage displayed with on the lower LCD Adjust the VR on the Tool Carriage Board so that the voltage with changes to 2 7 0 2V Due to the ink dry the voltage displayed with decreases in time This adjustment needs to be done quickly for smooth operation Perform OUTLEVEL CHECK...

Page 181: ...rop mark detection This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced Before this adjustment it is necessary to confirm that ENABLE is selected for AUTO ENV MATCH Also Take up Unit must not be used during this adjustment Perform Bidirectional Adjustment referring to 4 4 HEAD ALIGNMENT Select CUTTING MENU CROP CUT ADJ TEST PRINT 2 and press ENTER key The test print and c...

Page 182: ... value for the scan direction is 0 3 If it is difficult to see the cut line visually use a magnifier 2 0 2 0 1 0 1 0 0 5 0 5 0 0 0 0 1 5 1 5 Scan 2 0 2 0 1 0 1 0 0 5 0 5 0 0 0 0 1 5 1 5 Feed 0 5 TESTPATTERN Correction value scale Cut line Select CUTTING MENU CROP CUT ADJ SETTING and enter the correction values found in the test pattern for both Feed and Scan Select CUTTING MENU CROP CUT ADJ TEST P...

Page 183: ...U CROP CUT ADJ CROP CUT ADJ SETTING F 0 30 0 30mm S 0 40 0 40mm Adjustment is completed if the position error of cut line is within 0 1mm If not select SETTING menu again for furtheradjustment Fine Adjustment Perform the test print again for confirmation Adjustment is completed if the position of cut line is satisfactory If not repeat the adjustment again Before adjustment After adjustment Broken ...

Page 184: ... or adjusted and also when the relative distance between the Carriage and head is changed Before this adjustment it is necessary to confirm that ENABLE is selected for AUTO ENV MATCH Also Take up Unit must not be used during this adjustment Select CUTTING MENU PRINT CUT ADJ TEST PRINT 2 and press ENTER key The test print and cut will be performed MENU SERVICE MENU MENU 2 Perform Bidirectional Adju...

Page 185: ...Scan direction Left Current value Right New value Setting range 5 00mm In 0 01mm unit key Value of F towards key Value of F towards key Value of S towards key Value of S towards ENTER key Saves new setting MENU key Moves out SETTING menu 5 Select CUTTING MENU PRINT CUT ADJ SETTING and enter the correction values found in the test pattern for both Feed and Scan Select PRINT CUT ADJ TEST PRINT and p...

Page 186: ...0mm Mark on the right Within 0 1mm Mark on the left Within 0 3mm Make an adjustment based on the mark on the right Adjustment is completed if the position error of cut line is within the range below If not select SETTING menu again for further adjustment Fine Adjustment Perform the test print again for confirmation Adjustment is completed if the position of cut line is satisfactory If not repeat t...

Page 187: ...ch as white banding banding of overlap or the dimension error of print result compared to the original data Take up Unit must not be used during this adjustment Select PRINT MENU CALIB DEFAULT TEST PRINT and press ENTER key Test Pattern will be printed Test print requires 510mm or more of the media setup width Measure the length of the feed direction and use the value to calculate the calibration ...

Page 188: ... the setting 4 5 SERVICE MENU PRINT MENU PRINT MENU CALIB DEFAULT CALIB DEFAULT SETTING SETTING 0 00 0 15 Calculate the amount to be calibrated with the formula as shown in the figure Calibration Value 400 x 100 Parameters can be entered with an increment of 0 01 MAX 2 00 to MIN 2 00 Measured Length Measured Length ...

Page 189: ...he White Dummy Pen ST 006 to the Tool Carriage Move the Pinch Rollers at the positions as shown in the figure and lower them 4 3 4 12 TOOL HEIGHT ADJUSTMENT Referential Time 5min 1 RemovetheToolCarriageCover 2 TOOLCARRIAGE COVER I SCOVER SCREWs HOOK Remove the I S Cover ...

Page 190: ...he Adjustment Screw to adjust the space between the Pen end and Bed to be 2 5mm to 2 6mm Move on to the TOOL PRESSURE ADJUSTMENT Click Move the Head Carriage to the highest position of the bed Confirm that Head Carriage is connected to Tool Carriage and lock the connected carriages ...

Page 191: ...This adjustment is to correct the tool pressure during cutting Before this adjustment it is necessary to perform 4 12 TOOL HEIGHT ADJUSTMENT 2 3 WHITE DUMMY PEN Install the White Dummy Pen ST 006 to the Tool Carriage 1 I S COVER TOP COVER FRONT COVER MAINTENANCE COVER LEFT COVER Remove the Covers in order 1 I S Cover 2 Maintenance Cover 3 Left Cover 4 Front Cover 5 TopCover ...

Page 192: ... Move the Head Carriage to the highest position of the bed Confirm that Head Carriage is connected to Tool Carriage and lock the connected carriages SERVICE MENU MENU SERVICE MENU CUTTING MENU CUTTING MENU FORCE ADJUST Only the Tool Carriage can be moved in FORCE ADJUST menu Select CUTTING MENU FORCE ADJUST Turn on the Sub Power SW while pressing and keys to enter the Service Mode MENU SERVICE MEN...

Page 193: ...ST 200gf and press PAUSE key to move the Tool Carriage down Select 30gf menu under FORCE ADJUST menu Confirm that the force is 25 to 35gf 0 25N to 0 35N when the tip of the pen leaves the bed by lifting the Tool Holder with the Dial Tension Meter ST 013 If the value of the force is not proper repeat the adjustment again Lift up the Tool Holder with the Dial Gauge ST 013 and measure the pressure wh...

Page 194: ...nce Cover 3 Left Cover 4 Front Cover 5 TopCover 1 VP 540 Measure the tension of the belt at the position above the center of the 4th Grit Roller from the left using Tension Gauge ST 001 1 Pull up the belt until its inside comes to the top surface of the Cable Guide when you see it from the machine front 2 The tension is proper if the measured value is 0 82kgf to 0 90kgf If the tension is improper ...

Page 195: ...nnot be adjusted higher when the screw contacts with Idle Pulley Holder The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine VP 300 Measure the tension of the belt at the empty screw hole of the LM Guide between the 2nd and 3rd Grit Rollers from the left using Tension Gauge ST 001 1 Pull up the belt until its inside comes to the top surface of th...

Page 196: ...ove the fixed Idle Pulley Holder accidentally 6 7 ADJUSTMENT SCREW Turn the screw CW Tension is increased Turn the screw CCW Tension is decreased Tighten the 2 Fixing Screws shown in the figure and again confirm that the tension is within the proper value FIXINGSCREW FIXINGSCREW Turn the Adjustment Screw as shown in the figure to adjust the value of the tension gauge within acceptable range reffer...

Page 197: ...r the Belt Tension Adjustment and adjusted if it is necessary 1 I S COVER TOP COVER FRONT COVER MAINTENANCE COVER LEFT COVER Remove the Covers in order 1 I S Cover 2 Right Top Cover 3 Maintenance Cover 4 Left Cover 5 Front Cover 6 TopCover ADJUSTMENT ON THE DRIVE PULLEY SIDE Perform the Aging test for the belt Select MOTOR MENU AGING SCAN and press ENTER key Turn on the Sub Power SW while pressing...

Page 198: ...en the position is proper skip this adjustment and go to ADJUSTMENT ON THE IDLE PULLEY SIDE described in the later step of this adjustment leaving the belt aging on When the position is improper make adjustment as follows Belt partly touching the flange is acceptable Press ENTER key to cancel Aging Loosen the 2 Fixing Screws located on the right end of the belt Loosen the screws about a few rounds...

Page 199: ...row Be careful and try not to touch the driving pulley and belt Touching the frange on the FRONT side of machine Touching the frange on the REAR side of machine ADJUSTMENTSCREW Belt leans to the rear side of the machine Turn the screw carefully in CCW tightening Make sure not to tighten the screws too tight It may move the fixed Drive Pulley Holder accidentally Tighten the 2 Fixing Screws for the ...

Page 200: ...e position is proper when the belt is not touching the flanges excessively When the position is proper close this BELT POSITION ADJUSTMENT When it is improper make adjustment as follows Belt partly touching the flange is acceptable Press ENTER key to cancel Aging Loosen the 2 Fixing Screws located at the left end of the belt eighth to quarter round When the screw is loosen more than necessary it g...

Page 201: ...restart Aging Insert a wrench through the holes on the Side Frame and adjust the belt position turning the screw 1 and 2 as follows Belt leans to the front side of the machine Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1 Belt leans to the rear side of the machine Turn the sc...

Page 202: ...he Idle Pulley Holder accidentally Tighten the 2 fixing screws as shown in the figure Be careful with the moving Carriages during the work and also with the sharp edges of the mechanical parts around it Confirm that the belt is not touching the Pulley Flanges excessively When the belt is in improper position adjust it again When it is proper press ENTER key to cancel Aging Fix the Right Side Frame...

Page 203: ...eferential Time 2min This is to check whether Take up Unit operates properly Confirm that the cable of Take up unit is connected to the connector and turn on the Main Power SW Turn on the Sub Power SW while pressing and keys to enter the Service Mode 2 MENU SERVICE MENU MENU Select SUB MENU TU CHECK TU REAR VIEW ...

Page 204: ...rm that START is selected and press ENTER key to turn on the Take up Unit Set the AUTO switch of the Take up Unit to either FORWARD or BACKWARD Move the Dancer Roller up and down by hand and confirm that the drive part rotates The operation status of Take up Unit can be confirmed also on the LCD is diplayed on the right side of upper LCD while driving and not displayed while not driving TU START S...

Page 205: ... Dancer Roller up and down by hand and confirm that the drive part does not rotate Drive Part DANCERROLLER The setting of STOP is canceled when exiting the menu The initial setting is START every time entering TU menu ...

Page 206: ...NSION METER DT 100 100g 1N Purpose TOOL PRESSURE ADJUSTMENT Tool No ST 001 Tool Name TENSION GAUGE 2000GF 2000CN Purpose BELT TENSION ADJUSTMENT Tool No ST 037 Tool Name CLEAN STICK TX712A Purpose HEAD CLEANING Tool No 21755107 Tool Name CLEANING LIQUID SL 500ML Purpose HEAD CLEANING SOL Tool No 22085118 Tool Name KIT CLEANING SL Purpose HEAD CLEANING SOL Cleaning Liquid Cleaning Sticks 10 pcs 5 1...

Page 207: ...OSTAT HEATER If the Heater exceeds the limit temperature it stops the power supply THERMOSTAT DRYER If the Dryer exceeds the limit temperature it stops the power supply FRONT PAPER SENSOR It detects the front edge of the media THERMISTOR HEATER It takes the temperature of the Heater THERMISTOR DRYER It takes the temperature of the Dryer Front side of the machine Left side of the machine MAINTENANC...

Page 208: ...on of the Wiper movement ENCODER MODULE It detects the coordinates in the carriage moving direction and also generates the print signal HEAD UP DOWN SENSOR for VP 540 ONLY It detects the position of the Head Height Lever THERMISTOR It takes the temperature around the Head ...

Page 209: ...Pinch Roller CROP MARK SENSOR It detects the Crop Mark INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not INK CARTRIDGE IC SENSOR It communicates with the IC chip of the Ink Cartridge INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not ...

Page 210: ...aning 8 Wrong profile for the media Use a suitable Profile 9 Head Rank is not correct Set Head Rank 3 1 HEAD REPLACEMENT Head Rank setting affects the amount of the fired Ink If it is not set properly the ink dots are not fired in appropriate sizes 10 Head is out of adjustment Head Alignment 4 4 HEAD ALIGNMENT Check whether each BIAS VERTICAL HORIZONTAL and BI DIR DEFAULT settings are correct 11 F...

Page 211: ...y performing the powerful cleaning or using a syringe Eliminate the looseness of the tube joint If the tube has air due to the looseness of the tube joint fix the joint and remove the air 6 Broken Ink Tube Ink Tube Replacement 3 8 INK TUBE REPLACEMENT 7 Broken Fuse on the Main Board Replace the Fuse on the Main Board The F1 Fuses are for M and Y and the F2 Fuses are for K and C If the M and Y Head...

Page 212: ... and results in ink dropping 6 Broken Head Head Replacement 3 1 HEAD REPLACEMENT When a head is broken mechanically such as a crack it is not possible to keep the ink line air tight and results in the ink dropping 6 5 VERTICAL BANDING NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Encoder Scale is dirty Clean Replace Encoder Scale 3 12 ENCODER SCALE REPLACEMENT When there is scratch or dirt on the E...

Page 213: ...nt Possible Causes Print Cut adjustment is not correctly done Actions 1 Perform ADJUST BI DIR in the User menu 2 Perform PRINT CUT ADJ in the User menu Possible Causes 1 Expansion Contraction of the Encoder Scale 2 There is some setting value other than 0 set in CUTTING MENU CALIBRATION SCAN SETTING 3 Expansion Contraction of the media Actions 1 Enable CUTTING MENU AUTO ENV MATCH in the User menu ...

Page 214: ...marks 4 Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter Symptom 4 Symptom1 2 and 3 are Mixed or Details are Not Clear Actions 1 Enable CUTTING MENU AUTO ENV MATCH in the User menu 2 Set 0 in CUTTING MENU CALIBRATION SCAN SETTING and FEED SETTING in the User menu 3 Perform ADJUST BI DIR in the User menu 4 Perform PRINT CUT AD...

Page 215: ... adjustment is not correctly done 2 Crop mark sensor adjustment is not correctly done Actions 1 Perform ADJUST BI DIR in the User menu 2 Perform CROP CUT ADJ in the User menu 3 Perform the crop mark sensor adjustment by executing CROPMARK SENS OUTLEVEL CHECK in the Service menu ...

Page 216: ...ven unstable and results in symptoms such as mismatched start and end points 14 Belt Tension is not correct Belt Tension Ajustment 15 Solenoid IC on Servo Board is damaged Replace IC23 on the Servo Board When the driver IC that drives solenoid is damaged rarely abnormal tool pressure is given In this case the blade hits the bed and jumps when it goes down and it results in stitch cutting 6 9 MEDIA...

Page 217: ...005 0009 0010 0040 0080 0050 0090 6 8 Feed Motor Deviation Error The order from the CPU does not match the feedback of the Feed Motor Feed Motor Overcurrent Error 1 Big load is put on the motor movement instantaneously External factors 1 Media Jamming 2 Carriage is moved by hands 3 Carriage runs into a thing hand 4 Media is stuck because it is caught by the paper pipe 5 Media is pulled forcedly 6 ...

Page 218: ...roken the Heater temperature does not rise Check the connection of the each cable or replace it if it is broken 7 Fuse on the power board is broken Replace the fuse on the power board The temperature of the Heater does not rise if the Fuse FS300 or FS301 on the power board is burned out FS300 is for the print heater and FS301 for the dryer 8 Power Board is broken Replace the power board The Heater...

Page 219: ...ons of Servo Board Servo Board replacement Main Board replacement Flexible cable replacement 0010 Network I F does not work correctly Firmware for Network I F is not installed Check the firmware is installed into Network I F Main Board replacement 0101 Limit Position Initialize has not been done Limit Position Initialize is ended before it is completed Complete Limit Position Initialize correctly ...

Page 220: ...ut line Thermistor has a problem Check cable connection around Thermistor Thermistor replacement 0135 Print Heater cable connection has a problem Thermostat has a problem Thermistor has a problem Check Print Heater Check Thermostat Check Thermistor 0140 Thermistor cable has short circuited or cut line Thermistor has a problem Check cable connection around Thermistor Thermistor replacement 0145 Dry...

Page 221: ...rightly lit location Working in a location that is dark or cluttered may lead to an accident such as becoming caught in the machine as the result of an inadvertent stumble Position so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power plug in the event of an emergency Install the machine next to an electrical outlet Also provide enough emp...

Page 222: ...7 2 7 Unpacking Manual etc CD ROM etc ...

Page 223: ...stalled on the machine Long media clamps 2 left and right Media flanges 2 Ink cartridge tray 1 Middle pinch rollers 5 VP 540 2 VP 300 Installed on the machine Blade 1 Blade holder 1 Pin 1 Replacement blade for separa ting knife 1 Drain bottles 2 SOL INK cleaning cartridges 2 Software RIP 1 User s Manual 1 Setup Guide 1 Cleaning sticks 10 Tweezers 1 Replacement wipers 2 Cleaning kit ...

Page 224: ... to the machine IP address of PC IP address of VP 540 300 IMPORTANT Be careful not to pinch the drain tube Upgrade the firmware to the latest version Upgrading the Firmware Revised 1 Revised 1 Drain Bottle Drain Tube NG VP 540 ZV71196 and below VP 300 ZV70554 and below Drain Tube Drain Bottle Drain Bottle Cable tie OK OK VP 540 ZV71197 and above VP 300 ZV70555 and above Go to SERVICE MENU SUB MENU...

Page 225: ...Versaworks System requirements for installing the software Operating system Windows XP Professional Service Pack 1 or later or Windows 2000 Service Pack 4 or later CPU Pentium 4 2 0 GHz or faster Memory RAM 512MB and above 1GB or more recommended Monitor High resolution SXGA 1 280 x 1 024 pixels or better display recommended Free hard disk space required as a working space 40 GB or more recommende...

Page 226: ...oring at the seam may be altered when printing resumes Before you perform lengthy printing check the amount of ink remaining in the ink cartridges Never store ink at any locations where high temperature may occur or exposed to open flame Printing test and cleanings Test print Normal cleaning Medium cleaning Powerful cleaning Large amount of ink is consumed for the Powerful cleaning Installation Ha...

Page 227: ...cutting are performed using Crop Marks misalignment of cutting caused by media stretch shrinkage can be avoided IMPORTANT Never use the Media Clamps during cutting During a print cut the cap of the cutter holder may scratch and damage the printed surface Turn the cap of the blade holder to adjust the amount of blade extension or use the Dry Time setting on RIP as necessary Printing and cutting usi...

Page 228: ...ustment Print Cut position adjustment IMPORTANT These adjustments are required for each media and also when the head height is changed Make sure to perform Bi direction adjustment before Print Cut position adjustment Correcting misalignment for printing and cutting when using Crop Marks Bi direction adjustment Crop Cut adjustment IMPORTANT These adjustments are required when printing and cutting u...

Page 229: ...rain bottle or durable sealed container such as a metal can or polyethylene tank and cap it tightly Dispose of discharged fluid properly in accordance with your local laws Calibration for cutting IMPORTANT During Print Cut CALIBRATION in the CUTTING MENU is to be set to 0 It may cause a misalignment of printing and cutting This calibration is to be used only when performing cutting only Preset fun...

Page 230: ...he wipers Replacing the blade Replacing the separating knife When not in use for a prolonged period Transporting the unit When transporting the unit head cleaning is required and you need 2 cleaning cartridges for it Explain the following items referring to the Setup Guide IMPORTANT Fill ink within one week after transporting If the machine is left without ink the nozzles on the heads may get clog...

Page 231: ...ced together with the Head replacement Wiper 6 months Wiping 3000 times or Rubbing 100 times Carriage Motor 1500 hours Cap Top 6 months Ink Tube 3000 hours Sponge for Wiper 12 months Lithium Battery 24 months Cutter Protection Replace it depending on the degree of scratches on it Pinch Roller Replace it depending on the degree of wear of its rubber part ...

Page 232: ...es or Rubbing count 100 times Cap Top Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement If replacement is unnecessary clean them manually using the Roland cleaning stick and cleaning liquid Replacement Cycle 6 months Sponge for Wiper Determine if it should be replaced based on its appearance or the time period from the last rep...

Page 233: ...g kit software RIP User s Manual etc VP 540 210 to 1 371 mm 8 3 to 54 in Maximum 30 kg 66 lb Maximum 1 346 mm 53 in AC 100 to 120V 10 8 3 A 50 60 Hz or AC 220 to 240 V 10 4 3 A 50 60 Hz Approx 1 110 W Approx 34 W 64 dB A or less according to ISO 7779 40 dB A or less according to ISO 7779 2 310 W x 740 D x 1 125 H mm 90 9 W x 29 1 D x 44 3 H in 109 kg 240 lb VP 300 182 to 762 mm 7 2 to 30 in Maximu...

Page 234: ...mm Temperature 25 C 77 F Excluding possible shift caused by expansion contraction of the media and or by reloading the media 6 Media type Roland PET film Data size 1 000 mm in the media feed direction 1 346 mm 54 inch model or 736 mm 30 inch model in the carriage move ment direction No lamination Automatic detection of crop marks at 4 points when media is reloaded During cutting PREFEED menu item ...

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