Rhino-Rack RBLW Fitting Instruction Download Page 17 | Manualshive

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Page 17 of 28

Marking and cutting the roller.

Note: - The front roller has a smaller center bore than the pivot and power rollers.

Align one end of the roller with the inside edge of the Z bracket roller bush flange. Mark the other end

of the roller adjacent to the inside edge of the roller bush flange as per the diagrams.

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Summary of Contents for RBLW

Page 1: ...Page 1 of 28 THE BOAT LOADER FITTING INSTRUCTION CONTROLLED...

Page 2: ...om the balance point to the transom Y dimension Measure from the balance point to the bow X dimension Front eye nut position The distance between the rear pivot roller and the front roller X 50mm the...

Page 3: ...holes with Duralac sealing compound to stop corrosion between the eye nut and boat Assemble the eye nut washers and bolt The transom eye nuts are on the outside of the boat the front eye nuts are on t...

Page 4: ...per the fitting instruction supplied with the roof racks The rear roof rack must be fitted no less than 50mm from the end of the gutter Tighten the rear roof rack The front and center roof racks can...

Page 5: ...Page 5 of 28 Place the top hat brackets over the longitudinal bars with the channel nuts down into the crossbars Refer Diagram Top hat bracket assy Longitudinal bar Roof rack crossbar...

Page 6: ...oss the crossbar recess Position the driver side longitudinal bar parallel to the passenger side bar the end of the bar should be the same distance from the crossbar as the passenger side bar Refer Di...

Page 7: ...longitudinal bars to a position in between the front and middle crossbars As per the diagrams Screw in the rope guide peg Position the rope guide peg between the front and middle crossbars Tighten the...

Page 8: ...tighten Assemble the M10 x 20mm bolts shake proof washer and channel nuts as per the diagram and ensure that the channel nuts are loose Slide the winch onto the passenger side longitudinal bar with t...

Page 9: ...ower roller Z bracket onto the driver side longitudinal bar with the roller bush inwards and inline with the winch power roller shaft Tighten the M10 x 20mm bolts ensuring that the channel nut is full...

Page 10: ...Page 10 of 28...

Page 11: ...nch power roller shaft insert the Z bracket power roller bush into the roller insert the Z bracket onto the longitudinal bar adjust the roller to be parallel to the rear crossbar Tighten the bolts as...

Page 12: ...Page 12 of 28 When fitment of the power roller is complete rotate the winch and check that the winch and roller rotates freely The rubber rings will be adjusted later when the ropes are fitted...

Page 13: ...olt facing inward and the channel nut fully located across the bar Position the eyebolt washer level with the end of the longitudinal bars Tighten the eyebolt and check that the channel nut is fully l...

Page 14: ...de pivot roller bracket into the longitudinal bar so that the end of the bracket is against the winch with the roller bush facing inwards Tighten the attachment bolts check that the channel nuts are l...

Page 15: ...e driver side longitudinal bar insert the pivot roller into the winch side bush insert the driver side bracket bush into the roller Insert the pivot roller bracket into the longitudinal bar adjust the...

Page 16: ...0 x 20mm bolts shake proof washers and channel nuts as per the diagram ensure that the channel nuts are loose Smaller spigot diameter Slide the Z brackets into the longitudinal bars with the roller bu...

Page 17: ...roller has a smaller center bore than the pivot and power rollers Align one end of the roller with the inside edge of the Z bracket roller bush flange Mark the other end of the roller adjacent to the...

Page 18: ...eck that the crossbar is parallel to the rear crossbar Position the middle crossbar centre distance between the front and rear crossbars Tighten the leg clamps as per the Rhino commercial roof rack fi...

Page 19: ...braided polypropylene rope to the length equal to the distance from the transom to the Balance point plus 1000 mm at one end splice a ring Refer to the spliced sample provided The spliced length shoul...

Page 20: ...e around the rope will do to mark the distance Fitting the sliding lines to the tie down lines Cut two lengths of the hollow braided Polypropylene rope supplied equal to the distance from the balance...

Page 21: ...remaining rope in half Lay 150 mm length of rope along the top surface and inline with the power roller Tape around the roller and rope with the heavy duty tape supplied overlap each turn of the tape...

Page 22: ...of the tape put three layers of tape over the coils as per the diagrams Wind the rope inward and over Tape the full length of the coils with three Routing the winch lines Thread the free end of the r...

Page 23: ...Page 23 of 28 Take both ends of the winch lines and pull to tension the lines With tension on the lines turn the winch clockwise 5 turns the lines will coil inwards...

Page 24: ...Page 24 of 28...

Page 25: ...the hooks do one side at a time Winch line set up Clip the un spliced snap hooks onto the eye nuts at the front of the boat Thread the winch lines through the front snap hook eyes and ring pull the wi...

Page 26: ...of the boat as the front of the boat raises the tie down lines will tension and support the boat continue winching until the boat is vertical and the gunnels are against the pivot roller Check that th...

Page 27: ...and contact the front roller Continue winching until the sliding line ring is near the front eye nut and the boat is approximately 150mm from the front roller Check the sliding line length this can be...

Page 28: ...e down and pivot around the pivot roller this will continue until the boat is vertical and supported on the tie down lines continue winching the boat will move away from the pivot roller and onto the...

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