PRONAR ZKP800 Operator'S Manual Download Page 40

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Pronar ZKP800

SECTION 3

3.2

3.1

TECHNICAL SPECIFICATION

TAB. 3.1

ZKP800 rotary rake basic technical specification

CONTENTS

UNIT

ZKP 800

Dimensions in the transport position

Total length in transport setting

Width

Height

rakes extended

rakes withdrawn

5,400

2,800

3,550

4,200

Dimensions in the operating position

Total length

Width in working setting

minimum

maximum

Height

5,400

7,500

8,500

1,450

Technical specification

Working width

Width between the rotors

Minimum tractor power demand

Maximum PTO speed

Tare weight

Number of rotors

Number of rotor working arms

Number of raking spring tines on a single working arm

Recommended working speed

hp / /kW

RPM

item

km / h

7 000 – 8 000

900 – 1 900

80 / 59

540

1 950

Wheel axle tyres

Tyre

Air pressure in the tyres

Raking assembly tyres

Tyre

Air pressure in the tyres

kPa

10.0 / 75- 15.3

400

16 x 6.5 – 8 (6PR)

160

Summary of Contents for ZKP800

Page 1: ...NCE phone 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL ROTARY RAKE PRONAR ZKP800 TRANSLATION OF THE ORIGINAL INSTRUCTIONS EDITION 1C 09 2016 PUBLICATION NO 231N 00000000 UM ...

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Page 3: ...ROTARY RAKE PRONAR ZKP800 MACHINE IDENTIFICATION TYPE ZKP800 SERIAL NUMBER ...

Page 4: ...ntation Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety rules and operation of Pronar ZKP800 Rotary rake If the infor...

Page 5: ...articularly important information and instructions the observance of which is essential are distinguished in the text by the sign and also preceded by the word ATTENTION Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform maintenance the relevant section of the Operat...

Page 6: ...ction of machine s forward travel Right side side to the right hand of the operator facing in the direction of machine s forward travel REQUIRED SERVICE ACTIONS Service actions described in the manual are marked Result of service adjustment actions or comments concerning the performance of actions are marked ...

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Page 9: ... RAKE 2 2 2 1 2 HITCHING AND DISCONNECTING THE ROTARY RAKE 2 3 2 1 3 TRANSPORTING THE MACHINE 2 3 2 1 4 HYDRAULIC SYSTEM 2 5 2 1 5 OPERATION WITH PTO 2 5 2 1 6 MACHINE OPERATION 2 7 2 1 7 CLEANING MAINTENANCE AND REPAIRS 2 7 2 2 DESCRIPTION OF RESIDUAL RISK 2 9 2 3 INFORMATION AND WARNING DECALS 2 10 3 DESIGN AND OPERATION 3 1 3 1 TECHNICAL SPECIFICATION 3 2 3 2 ROTARY RAKE DESIGN 3 3 3 2 1 GENERA...

Page 10: ...13 4 5 1 SETTING ROTARY RAKE IN WORKING POSITION 4 13 4 5 2 SETTING RAKING WIDTH 4 14 4 5 3 SETTING RAKING HEIGHT 4 15 4 5 4 RAKING 4 16 4 6 DISCONNECTING THE ROTARY RAKE 4 18 4 7 PROPER USE AND MAINTENANCE OF TYRES 4 20 5 MAINTENANCE 5 1 5 1 SAFE MAINTENANCE PRINCIPLES 5 2 5 2 HALF AXLE MAINTENANCE 5 2 5 2 1 PRELIMINARY INFORMATION 5 2 5 2 2 CHECK WHEEL HALF AXLE BEARINGS FOR LOOSENESS 5 3 5 2 3 ...

Page 11: ...5 20 5 8 CHECKING AND REPLACEMENT OF SPRINGTINES 5 21 5 9 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 22 5 10 TROUBLESHOOTING 5 23 A FIRST ASSEMBLY MANUAL A 1 A 1 PREPARATION A 2 A 2 TURNING THE WHEELS A 3 A 3 INSTALLING THE WARNING BOARDS A 4 A 4 INSTALLING THE RAKING ASSEMBLIES A 4 A 5 INSTALLING THE TUBULAR SHIELDS A 7 A 6 INSTALLING THE FORMING SHIELD A 8 ...

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Page 13: ...SECTION 1 BASIC INFORMATION ...

Page 14: ...ht side of machine s lifting arm When buying the Rotary rake check that the serial numbers on the machine agree with the number written in the WARRANTY BOOK in the sales documents and in the OPERATOR S MANUAL The meanings of the individual fields found on the data plate are presented in the table below A machine name B type C year of manufacture D gross weight ...

Page 15: ...ontained in these documents understand the machine s operating principle and how to operate it safely and correctly comply with general safety regulations while working prevent accidents comply with road traffic regulations ATTENTION The rotary rake must not be used for purposes other than those for which it is intended Using it as intended also involves all actions connected with the safe and pro...

Page 16: ...ts of the agricultural tractor Operator s Manual have been trained in rotary rake operation and safe operation have the required authorisation to drive and are familiar with the road traffic regulations and transport regulations TAB 1 1 Agricultural tractor s requirements CONTENTS UNIT REQUIREMENTS Rear three point linkage Category I or II according to ISO 730 1 Power take off shaft Rotation speed...

Page 17: ...ntegrity of the machine TAB 1 2 ZKP800 rotary rake equipment EQUIPMENT STANDARD ADDITIONAL Operator s Manual Warranty Book Connection lead for the electrical system Wheel chocks PTO shaft for connection with tractor Warning reflective triangle Recommended PTO shaft 904 80280 Weasler 1 4 TERMS CONDITIONS OF WARRANTY PRONAR Sp z o o Narew guarantees the reliable operation of the machine when it is u...

Page 18: ...tanker for purposes other than those for which it is intended use of damaged machine repairs carried out by unauthorised persons improperly carried out repairs making unauthorised alterations to rotary rake s design the user will lose the right to warranty service TIP Demand that the seller carefully and precisely fills out the Warranty Book and warranty repair coupons A missing date of purchase o...

Page 19: ...nformation concerning safety and principles of connection and transport of rotary rake on public roads Do NOT drive the tractor with rotary rake connected when visibility is limited When loading and unloading the rotary rake comply with the general principles of workplace health and safety for reloading work Persons operating reloading equipment must have the qualifications required to operate the...

Page 20: ...ing loading rotary rake should be placed in transport position Extension arm should be dismantled The machine should be attached firmly to the platform of the vehicle using straps or chains fitted with a tightening mechanism The fastening equipment used must have a valid safety ...

Page 21: ...or the paint coat FIG 1 3 Centre of gravity ATTENTION When being road transported on a motor vehicle the rotary rake must be mounted on the vehicle s platform in accordance with the transport safety requirements and the regulations Driver of the vehicle should be particularly careful during travel This is due to the vehicle s centre of gravity shifting upwards when loaded with the machine Use only...

Page 22: ...air work which involves the risk of an oil leak this work should take place on an oil resistant floor or surface In the event of oil leaking into the environment first of all contain the source of the leak and then collect the leaked oil using available means Remaining oil should be collected using sorbents or by mixing the oil with sand sawdust or other absorbent materials The oil pollution once ...

Page 23: ... given country concerning withdrawal from use and recycling of machines withdrawn from use Before proceeding to dismantle equipment oil shall be completely removed from hydraulic system When spare parts are changed worn out or damaged parts that cannot be reclaimed should be taken to a collection point for recyclable raw materials Hydraulic oil should be taken to the appropriate facility dealing w...

Page 24: ...Pronar ZKP800 SECTION 1 1 12 ...

Page 25: ...SECTION 2 SAFETY ADVICE ...

Page 26: ... manual is dangerous to your health Non compliance with the safety rules of this Operator s Manual can be dangerous to the health and life of the operator and others Be aware of the existence of a residual risk and for this reason the fundamental basis for using this machine should be the application of safety rules and sensible behaviour The machine must never be used by persons who are not autho...

Page 27: ...t the tractor and rotary rake hydraulic system are not under pressure If necessary reduce residual pressure in the system To attach the machine to the tractor only the rear three point linkage may be used After mounting the machine check the safeguards Be especially careful when hitching the machine to the tractor or truck tractor When reversing the tractor there must be nobody between the rotary ...

Page 28: ...oint place slow moving vehicle warning triangle plate figure 2 1 FIG 2 1 Mounting place for slow moving vehicle sign 1 warning sign 2 attachment point In order to prevent inadvertent activation of the hydraulic system the cut off valves must be closed while moving the machine during its transport Do NOT ride on the rotary rake or transport any materials on it Adjust travel speed to the prevailing ...

Page 29: ...s of oil Regularly check the technical condition of the connections and the hydraulic lines There must be no oil leaks In the event of malfunction of the hydraulic system the machine shall be disconnected from use until the malfunction is corrected Before beginning repair works on hydraulic systems reduce oil pressure In the event of injuries being caused by pressurised hydraulic oil contact a doc...

Page 30: ...the rotary rake and tractor After connecting shaft ensure that it is correctly and safely connected to the tractor and to the rotary rake Do NOT wear loose clothing straps or whatever that may become wrapped round the rotating drive shaft Contact with rotating PTO shaft may cause severe injuries When working in limited visibility conditions use the tractor s working lights to illuminate the PTO sh...

Page 31: ...PERATION Before starting the rotary rake make sure that there are no bystanders especially children or animals in the danger zone The machine operator is obliged to ensure proper visibility of the machine and the working area Do not enter the machine rotation and folding zone Before activating the rotary rake always ensure that all the safety guards are in good condition and in place Damaged or in...

Page 32: ...connections Should it be necessary to change individual parts use only original parts Non adherence to these requirements may put the user and other people s health and life at risk and also damage the rotary rake and invalidate the warranty Before welding or electrical work the machine should be disconnected from the power supply The paint coating should be cleaned off before beginning welding wo...

Page 33: ...wheel has been removed from the wheel axle 2 2 DESCRIPTION OF RESIDUAL RISK Pronar Sp z o o in Narew has made every effort to eliminate the risk of accidents There is however a certain residual risk which could lead to an accident and this is connected mainly with the actions described below using the rotary rake for purposes other than those for which it is intended being between the tractor and ...

Page 34: ...ng ensuring unauthorised persons have no access to the machine especially children 2 3 INFORMATION AND WARNING DECALS The rotary rake is labelled with the information and warning decals mentioned in table 2 1 The symbols are positioned as presented in figure 2 2 Throughout the time it is in use the user of the machine is obliged to take care that notices and warning and information symbols located...

Page 35: ... or rolling of the machine Before beginning servicing or repairs switch off engine and remove key from ignition 2 Caution Before starting work carefully read the Operator s Manual 3 Grease according to the recommendations in the Operator s Manual 4 Transport lug points marking 5 Caution Danger associated with the rotating PTO shaft ...

Page 36: ...ting elements of the machine Keep a safe distance from raking assembly 8 Keep a safe distance from electric power lines 9 Do not reach into crushing space because elements may move Danger of crushing hands or fingers 10 Thrown out objects endanger the whole body Keep a safe distance from the operating machine 11 Do not stand behind the tractor while lifting arm is operated ...

Page 37: ...TION 12 Caution Maximum allowable PTO shaft rotation speed is 540 rpm 13 Machine type 14 Air pressure in the tyres 1 15 Proper adjustment of PTO shafts 1 pressure value should be adapted to tyres Numbers in the item column correspond to labels in figure 2 2 ...

Page 38: ...Pronar ZKP800 SECTION 2 2 14 FIG 2 2 Locations of information and warning decals ...

Page 39: ...SECTION 3 DESIGN AND OPERATION ...

Page 40: ...ing setting minimum maximum Height mm mm mm mm 5 400 7 500 8 500 1 450 Technical specification Working width Width between the rotors Minimum tractor power demand Maximum PTO speed Tare weight Number of rotors Number of rotor working arms Number of raking spring tines on a single working arm Recommended working speed mm mm hp kW RPM kg item item item km h 7 000 8 000 900 1 900 80 59 540 1 950 2 11...

Page 41: ...me 2 right side raking assembly 3 left side raking assembly 4 load bearing suspension 5 axle system 6 transmission 7 forming shield 8 protective shield Rotary rake design is shown in figure 3 1 The machine s main sub assembly is the main frame 1 In the front part of the frame there is a load bearing suspension 4 for connection to the tractor three point linkage On both sides of the main frame ther...

Page 42: ...rotary rake there is axle system 5 which consists of axle frame and half axle with wheels Forming shield 7 is attached in the lower part of the main frame During machine work the shield constitutes a barrier for the raked swath due to which it is not scattered but formed into a regular windrow 3 2 2 HITCH SYSTEM AND AXLE SYSTEM FIG 3 2 Design of axle system and hitch system 1 three point linkage f...

Page 43: ...ing speeds 3 2 3 RAKING ASSEMBLY The rotary rake is equipped with two raking assemblies right and left raking assemblies compare figure 3 1 Raking assembly design is shown in figure 3 3 FIG 3 3 Raking assembly design 1 transmission gearing 2 rocker arm 3 wheel 4 raking arm 5 adjustment bolt 6 springtine 7 securing angle 8 cotter pin The transmission gearing 1 has 11 radiating shafts to which rakin...

Page 44: ... due to which the springtine fingers are lowered or raised according to current setting During raking springtine fingers are lowered almost vertically The raked swath is retained by the forming shield due to which it is formed into an even windrow In remaining instances the raking springtines are raised to the upper position 3 2 4 DRIVE TRANSMISSION Torque is transmitted from the tractor PTO throu...

Page 45: ...c system is used for controlling the raking arms and adjusting the raking width The hydraulic system is supplied from the tractor s external hydraulic system through hydraulic quick couplers 6 i 7 Quick coupler 6 should be connected to the section with floating position In such configuration the pistons of both lifting lowering hydraulic cylinders 1 can move freely Consequently the raking assembli...

Page 46: ...double acting section in the tractor FIG 3 5 Hydraulic system design 1 lifting lowering hydraulic cylinder 2 adjusting hydraulic cylinder 3 lifting lowering hydraulic cylinder locking valve 4 5 adjusting hydraulic cylinder locking valve 6 hydraulic quick coupler for controlling lifting lowering 7 hydraulic quick coupler for controlling the adjusting hydraulic cylinders 8 flow divider ...

Page 47: ...pply of 12 V DC Connection of the electrical system with the tractor should be made through an appropriate connection lead that is part of the machine s standard equipment FIG 3 6 Positioning of electrical system components and reflective elements 1 warning sign 2 rear lamp 3 warning reflective triangle ...

Page 48: ...ding to table 3 8 3 9 FIG 3 8 List of electrical component markings SYMBOL NAME ZP Rear right lamp assembly ZL Rear left lamp assembly W Seven pin socket FIG 3 9 Line colour marking MARKING COLOUR B White C Black K Red N Blue P Orange T Green C T Black and green R Pink O Brown ...

Page 49: ...SECTION 4 CORRECT USE ...

Page 50: ...arefully read this Operator s Manual and the Operator s Manual of PTO shaft attached to the machine and observe all recommendations Before using the rotary rake always check its technical condition In particular check the technical condition of the raking system wheel system all protective guards and correct condition of mounting of raking fingers The rotary rake may only be hitched to an agricult...

Page 51: ...ing to recommendations provided in section 5 5 LUBRICATION check if the nuts fixing the following components are properly tightened raking arms springtines wheels protective shields oil level in intersecting axis gear of drive system technical condition of PTO shafts their shields and securing chains technical condition of hitching system pins and locking cotter pins make sure that the attached PT...

Page 52: ... 1 3 TEST START If all the above activities have been performed and there is no doubt as to the good technical condition of the rotary rake the machine should be hitched to tractor according to instructions specified in section 4 3 HITCHING TO TRACTOR Start tractor engine check all systems and perform a test run of the rotary rake without load before beginning work It is recommended that the inspe...

Page 53: ...em and in the raking assembly gears arising from scraping or grinding of metal elements proper rotation of raking system proper action of cam mechanism of the raking assembly gears springtines should be lowered and raised according to current arm position Disconnect PTO drive turn off tractor engine and unhitch the rotary rake from tractor ATTENTION Before using the rotary rake always check its te...

Page 54: ...n 4 2 TECHNICAL CONDITION INSPECTION When preparing the rotary rake for normal use check individual elements according to guidelines presented in table 4 1 TAB 4 1 Technical inspection schedule DESCRIPTION SERVICE OPERATION FREQUENCY Technical condition of protective shields check the technical condition of safety guards if complete and correctly mounted technical condition of PTO shaft its shield...

Page 55: ... 5 2 Every six months Lubrication Lubricate elements according to guidelines presented in section Lubrication Accordi ng to table 5 4 ATTENTION The rotary rake must not be used when not in working order The rotary rake must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol or other drugs Careless and improper...

Page 56: ...actor Plugs should be marked in order to exclude the possibility of wrong connection Lift rotary rake using tractor s three point linkage Raise the left and right support 2 and secure with cotter pins 4 Set both tractor lower linkage arms at the same height ATTENTION Prior to attaching the rotary rake check the technical condition of the rotary rake s and tractor s hitch system and connection elem...

Page 57: ...inkage B category II linkage C three point linkage lower arms Connect the main wiring to power the electric lighting Install PTO shaft 3 according to guidelines specified in the Operator s Manual of the PTO shaft Make sure that shaft ends on both the tractor and rotary rakes fit well and the linkage is properly secured Attach chains securing the PTO shaft cover ...

Page 58: ...actor s PTO is recommended Setting the rotary rake in transport position Four raking arms located on the outside of the raking assemblies can be dismantled in order to reduce transport width and height of the machine In order to dismantle the raking arm take out securing cotter pin 2 and pull the raking arm out of its mount in the raking assembly gear Place the raking arms in the seats on the main...

Page 59: ...assemblies until cylinder lock 2 is engaged figure 4 3 The raking assemblies will be automatically locked when they are in vertical position Make sure that lock 2 keeps the raking assembly in vertical position Close cylinder valve 3 by switching it to 0 position When setting the rotary rake in transport position the swath metal plate must be raised Prior to moving off check the lights ...

Page 60: ...nder lock 3 locking valve of lifting lowering hydraulic cylinders 4 5 locking valves of the working width adjusting hydraulic cylinders ATTENTION Raking arms in transport position secured with the aid of 2 cotter pins 1 cotter pin for each side These cotter pins are used to secure raking arms in working position ...

Page 61: ...er to set the rotary rake in working position stop tractor and remove the key from the ignition ensure that unauthorised persons do not have access to the tractor immobilise tractor with parking brake set lifting cylinder valve 3 in open position I figure 4 3 release lock 2 by pulling cable 1 figure 4 3 and by operating the tractor s hydraulic circuit lower lifting arms with raking assemblies so t...

Page 62: ...raulic cylinders lift the lifting arms together with raking assemblies slightly above the ground valve 3 should be set in I position figure 4 3 set locking valves 4 and 5 of the raking width adjusting hydraulic cylinders in open position I figure 4 3 operating the hydraulic cylinders 1 set proper raking width figure 4 5 maximum raking width can be locked by shifting limiter 3 to proper openings in...

Page 63: ... three point linkage in position adjustment mode set the height of the tractor lower three point linkage forks in such a manner as to ensure that the raking assemblies are set horizontally or slightly inclined forward unscrew counter nut 3 anticlockwise figure 4 6 set the height of springtines in such a manner as to ensure that they delicately touch the ground lower the raking assembly by turning ...

Page 64: ...tc Furthermore there is increased danger of damage to the rotary rake mainly for raking fingers and their mounting to the arms Height selection should be checked frequently during raking and if necessary the setting should be corrected DANGER Adjustment of rotary rake s working height must be done with the tractor engine turned off Remove the key from the ignition ensure that unauthorised persons ...

Page 65: ...r than 540 rpm The revolution speed of the shaft and the speed of travel depend on several factors including size of swath degree of moisture length of swath type of ground therefore the selection of appropriate working parameters rests on the person operating the rotary rake During machine operation the linkage system shall be set in position adjustment work mode TIP The height of raking arm sett...

Page 66: ...o connect it again DANGER Before disconnecting the machine from the tractor turn off the tractor engine engage the parking brake and secure cab against access of third persons Be especially careful when disconnecting the machine from the tractor FIG 4 7 Disconnecting the rotary rake 1 PTO shaft for connection with tractor 2 shaft bracket 3 hydraulic lines 4 line bracket 5 support 6 support cotter ...

Page 67: ... in the hydraulic system by movements of appropriate lever controlling the tractor s hydraulic circuit disconnect hydraulic lines and place them on line bracket 4 disconnect PTO shaft and place it on bracket 2 disconnect lower pins of the rotary rake and drive tractor away DANGER Do NOT use the securing chains to support the shaft while machine is parked or when transporting the machine Disconnect...

Page 68: ...dually if a wheel has been removed from the wheel axle Regularly check and maintain correct pressure in tyres according to Operator s Manual especially if rotary rake is not used for a longer period Pressure and tyres should be also checked during the whole day of intensive work Please note that higher temperatures could raise tyre pressure by as much as 1 bar At high temperatures and pressure red...

Page 69: ...SECTION 5 MAINTENANCE ...

Page 70: ... mechanical lifts for this purpose After lifting the machine stable and durable supports must also be used Do NOT carry out work under a machine which has only been raised with the lift jack The machine must not be supported using fragile elements bricks or concrete blocks When operating the machine wear protective gloves and use the appropriate tools Servicing and repair work should be carried ou...

Page 71: ...l condition of wheels and tyres Procedures connected with changing grease in half axle bearings changing bearings hub seals may be performed by specialist workshops 5 2 2 CHECK WHEEL HALF AXLE BEARINGS FOR LOOSENESS FIG 5 1 Lifting jack support point 1 half axle Preparation procedures Hitch rotary rake to tractor immobilise tractor with parking brake Park tractor and rotary rake on hard level grou...

Page 72: ...e bearing does not make any unusual sounds Turning the wheel try to detect looseness You may use a lever placed under the wheel supporting the other end on the floor Repeat the procedure for the other wheel remembering that the lifting jack must be on the side opposite to the chocks Check wheel half axle bearings for looseness after travelling the first 1 000 km after intensive use of rotary rake ...

Page 73: ...sure that rotary rake shall not move during inspection of bearing looseness of half axle 5 2 3 ADJUSTING LOOSENESS OF HALF AXLE BEARINGS Preparation procedures Prepare tractor and rotary rake for adjustment procedures according to description provided in section 5 2 2 Adjusting looseness of half axle bearing Take off hub cover 1 figure 5 2 Take out split cotter pin 2 securing castellated nut 3 Tig...

Page 74: ...rings 1 hub cover 2 castellated nut 3 securing split cotter pin The wheel should turn smoothly without stiffness or detectable resistance Adjustment of bearing looseness may only be conducted when the rotary rake is hitched to a tractor TIP If the wheel is dismounted bearing looseness is easy to check and adjust ...

Page 75: ...s and nuts if necessary replace Place wheel on hub tighten nuts so that wheel rim adjoins hub exactly Lower rotary rake tighten nuts according to recommended torque and given sequence Tightening nuts TIP Wheel nuts should be tightened using a torque of 270 Nm nuts M18x1 5 Nuts should be tightened gradually diagonally in several stages until obtaining the required tightening torque using a torque s...

Page 76: ...nspection should be repeated individually if a wheel has been removed from the wheel axle ATTENTION Axle nuts may not be tightened with impact wrench because of danger of exceeding permissible tightening torque the consequence of which may be breaking the thread connection or breaking off the hub pins The greatest precision is achieved using a torque spanner Before commencing work ensure that corr...

Page 77: ...ure values are specified in information decal placed on wheel DANGER Damaged tyres or wheels may be the cause of a serious accident While checking pressure pay attention to technical condition of wheels and tyres Look carefully at tyre sides and check the condition of tread In case of mechanical damage consult the nearest tyre service and check whether the tyre defect requires tyre replacement Whe...

Page 78: ...GER Do NOT perform service or repair work under raised and unsupported machine Check oil level in intersecting axis gear daily To check the oil level in intersecting axis gears set the rotary rake horizontally unscrew inspection plug 2 oil level should reach the lower edge of the inspection plug opening 2 if necessary supplement oil through inlet opening 1 to the required level DANGER When checkin...

Page 79: ... gear set rotary rake on a hard and level surface unscrew filler plug 1 and inspection plug 2 unscrew drain plug 3 and drain oil to previously prepared basin if oil Manufacturer recommends flushing transmission that operation should be performed according to the guidelines of the oil Manufacturer guidelines may be detailed on packaging tighten drain plug 3 add oil until oil flows out of inspection...

Page 80: ...o the principle that the oil in the rotary rake hydraulic system and in the tractor hydraulic system are of the same type Application of different types of oil is not permitted In a new rotary rake the hydraulic system is filled with L HL32 Lotos hydraulic oil The hydraulic system should be completely tight sealed Inspect the seals when hydraulic ram cylinders are completely extended In the event ...

Page 81: ...lush the system with the appropriate preparation then comply with these recommendations Attention should be given so that chemical substances used for this purpose do not damage the materials of the hydraulic system Hydraulic lines should be replaced after 4 years of rotary rake use Detailed tightness and technical condition inspection of hydraulic system should be made at least annually The oil u...

Page 82: ...grease lithium alkaline B 80W90 GL 4 SE90 EP gear oil Rotary rake lubrication should be performed with the aid of a manually or foot operated grease gun filled recommended grease Before commencing work insofar as is possible remove old grease and other contamination Remove and wipe off excess oil or grease For detailed instructions on how to change oil in intersecting axis gears please refer to se...

Page 83: ...with axle system 2 A 60H 9 Axle system rocker arm in raking assembly 6 A 60H 10 Multi splined drive shaft 1 A 20H 11 Three point linkage frame suspension pin 1 A 8H 12 Joint of tension rod for arm extension adjustment 2 A 60H 13 Extendible arms slide surface 16 A 60H 14 Adjustment bolt threaded 2 A 60H 15 Raking assembly suspension pins 4 A 60H 16 Bearings of raking assembly gears 2 A 60H 17 Tooth...

Page 84: ...According to the recommendations of the half axle Manufacturer dismantle the entire hub remove the bearing and individual sealing rings After careful washing and inspection mount lubricated elements If necessary bearing and seals should be replaced with new parts Lubrication of half axle bearings shall be performed at least once in 2 years or every 50 000 km In the event of intensive use lubricati...

Page 85: ...SECTION 5 Pronar ZKP800 5 17 FIG 5 5 Rotary rake lubrication points ...

Page 86: ...Pronar ZKP800 SECTION 5 5 18 FIG 5 6 Rotary rake lubrication points ...

Page 87: ...ing detergents and maintenance preparations While washing with detergents wear appropriate protective clothing and goggles protecting against splashing Switch tractor engine off and disengage PTO shaft before cleaning the machine If the rotary rake shall not be used for a long period of time protect it against adverse weather conditions Rotary rake should be lubricated according to instructions pr...

Page 88: ... lenses and burned out bulbs must be replaced immediately before travelling Lost or damaged reflective lights must be replaced TIP Before driving away make certain that all lamps and reflective lights are clean Checking technical condition of electrical system each time while connecting rotary rake Required service actions Hitch rotary rake to tractor with appropriate connection lead Check if the ...

Page 89: ...g nut In order to dismantle springtines unscrew nut 4 dismantle securing angle 2 and bolt 3 remove damaged springtine 1 and mount a new one place angle and insert bolt tighten nut to appropriate moment Springtines and their mounting should be checked while working with rotary rake Damaged elements should be replaced It is not possible to repair raking fingers ...

Page 90: ...rameters are given during maintenance repair work apply appropriate torque to tightening nut and bolt connections Recommended tightening torque of most frequently applied nut and bolt connections are given in table 5 5 Given values apply to non lubricated steel bolts TAB 5 5 Tightening torque for nut and bolt connections 5 8 1 8 8 1 10 9 1 THREAD METRIC MD Nm M10 37 49 72 M12 64 85 125 M14 100 135...

Page 91: ... The tractor s hydraulic system is out of order Check condition of tractor hydraulic system Tractor PTO rotation speed too low Maintain correct constant PTO speed Incorrect inclination of raking assembly Set raking assemblies horizontally or slightly inclined forward Worn or missing springtines Install springtines or replace worn springtines Some hay crop is left unraked inaccurate raking Incorrec...

Page 92: ...MEDY Damaged raking assembly gear Repair at authorised service point Damaged raking assembly gear Repair at authorised service point Rotary rake drive units stop during raking Damaged intersecting axis gear Replace or repair at authorised service point ...

Page 93: ...NOTES ...

Page 94: ... ...

Page 95: ...ANNEX A FIRST ASSEMBLY MANUAL ...

Page 96: ...omplete raking assemblies with chassis 2 items tubular shields 2 items brackets of tubular shields 2 items raking arms 22 items PTO shafts with overload safety clutch 2 items forming shield 1 item Warning boards with lights are turned by 180 and b olted to axle system bracket Single items and fasteners necessary for assembling the rotary rake are delivered in special bags After preliminary assembl...

Page 97: ...ition disconnect steering rods 2 by removing pins 3 turn the axle steering knuckles 1 outwards by 180 attach steering rods 2 to axle steering knuckles by inserting pins 3 and secure by means of bolt 4 and washer 5 FIG A 1 Turning the wheels 1 axle steering knuckle 2 steering rod 3 link pin 4 M8x16 bolt 5 Z8 2 spring washer ATTENTION Do NOT use or tow the rotary rake on public roads in shipment con...

Page 98: ... bolted to axle system bracket Dismantle the boards turn them outwards by 180 and attach according to figure A 2 FIG A 2 Installing the warning boards 1 warning board 2 M12x25 bolt 3 M12 self locking nut 4 Z12 2 spring washer A 4 INSTALLING THE RAKING ASSEMBLIES Raking assembly should be bolted to the rotary rake arm by means of four bolts 1 figure A 3 ...

Page 99: ...r After installing the first raking assembly connect PTO shaft 1 to transmission shaft 2 so that overload safety clutch 4 is located on the raking assembly side figure A 4 FIG A 4 Mounting PTO shaft 1 PTO shaft with overload safety clutch 2 raking assembly transmission shaft 3 jubilee clip 4 overload safety clutch 5 central transmission ...

Page 100: ...tch of PTO shaft must be located on the raking assembly transmission side When connecting PTO shafts make certain that the ends of PTO shaft hitch are securely snapped DANGER Articulated joints of shafts on the central transmission side should be positioned in one plane symmetrically with regard to the transmission Incorrectly positioned shafts may get damaged while the raking assemblies are being...

Page 101: ...s according to figure A 6 First install shield bracket 2 and slide shield 1 in Install locks 4 at the ends of shield 1 Secure the shield with cotter pin 3 Repeat the installation procedure for the second shield FIG A 6 Installing the tubular shields 1 shield 2 shield bracket 3 cotter pin for pipes 4 shield lock 5 M8x16 bolt 6 Z8 2 spring washer 7 M12x80 bolt 8 M12 self locking nut 9 12 100 HV wash...

Page 102: ...alled between the raking assemblies under the rotary rake main frame The shield with catches 2 3 and latch 4 should be bolted to hinges 5 figure A 7 FIG A 7 Installing the forming shield 1 forming shield 2 shield catch I 3 shield catch II 4 latch 5 hinge 6 M12x70 bolt 7 M12 self locking nut 8 Z12 2 spring washer ...

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Summary of Contents for ZKP800

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PRONAR ZKP800, Operator'S Manual, Page: 40 / 102

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Summary of Contents for ZKP800

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