Prebena PKT-7-RK90 Original Operating Manual Download

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Index

Index

Accessories

compressor PKT-

FILLMASTER 55

description  15
nailer oil  55
nails  54
order numbers  55
ordering  54

Accssories

compressed air cartridges

Adjusting

depth-of-drive  31
operating pressure  31
safety device  33

Adjusting the air discharge

After operation

disconnect from

compressed air supply
40

emptying the magazine 41

Bump fire

restrictions 36

Bump fire 36

Charging

compressed air cartridge

Check

condition 17

manometer for compressed

air cartridge 20

manometer for operating

pressure 18, 24

Checking the condition

external damage  17
hose line  17
safety device  17
safety fixtures  17

Checking the function 28
Cleaning

heavy fouling 48
housing and exterior

surfaces 47

light fouling 47

Cleaning exterior surfaces

Cleaning the housing 47
Compressed air cartridge

attaching  20
compressor  55
connecting  20
filling  49
manometer  20
ordering  54
removing  40
technical data  57
testing  49

Compressed air hose

connect quick-fitting

coupling 23

release quick coupling 40
removing 40

Compressed air

maintenance unit 22

Compressed air supply

connecting 18
disconnecting 40

Compressed air system

Summary of Contents for PKT-7-RK90

Page 1: ...GmbH Co KG Seestra e 20 26 63679 Schotten Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 80 eMail info prebena com www prebena de www kartuschen tausch de Original Operating Manual for the Pneuma...

Page 2: ...rials used Those who do not have this experience must be instructed in the operation of the pneumatic tool Every person who operates cleans or disposes of this pneumatic tool must have read and unders...

Page 3: ...umatic tool 9 Description 10 Device overview and scope of delivery 10 Function 12 Product features 12 Left right and direction information 12 Safety fixtures 13 Accessories 15 Rating plate information...

Page 4: ...ort 45 Storage 46 Maintaining the pneumatic tool 47 Cleaning the housing and exterior surfaces 47 Lubricating the pneumatic tool 48 Charging compressed air cartridges 49 Test the compressed air cartri...

Page 5: ...s Different elements of the operating manual have specific organizational features These features make it easy to differentiate normal text Text listings or action steps These instructions contain add...

Page 6: ...d Below there is a description of the hazard source and instructions on how you can avoid this hazard HAZARD Instructions with the word HAZARD warn of hazards that directly result in serious or fatal...

Page 7: ...se and can result in property damage or even personal injury Improper use particularly includes operation by persons who have no experience operating pneumatic tools or no experience with the material...

Page 8: ...l with oxygen or other flammable gasses or gas mixtures Never expose the compressed air cartridge to temperatures in excess of 100 C Avoid injury hazards Store the pneumatic tool where it is inaccessi...

Page 9: ...ve it checked by qualified specialized personnel before you operate it again Do not connect the pneumatic tool to a compressed air supply that exceeds the maximum operating pressure of 8 3 bar Only in...

Page 10: ...Description 10 Description Device overview and scope of delivery...

Page 11: ...tion for the compressed air cartridge with sealing plug 10 Discharge with selector switch for the release setting 11 Holders for the compressed air cartridges 12 Regulator for the operating pressure 1...

Page 12: ...uct features The pneumatic tool has the following additional features Operation either with compressed air cartridge or a compressed air system Trigger safety with single fire or bump fire Lock out sa...

Page 13: ...s injuries are possible when operating the pneumatic tool without a functioning safety device Only use the pneumatic tool if the safety device is functional Lock out safety device The pneumatic tool i...

Page 14: ...tool to close crates or bins as well as for attaching transport safeguards The respective warning symbol is affixed to the front side of the pneumatic tool Three stickers are affixed next to the rati...

Page 15: ...ing nails on page 54 Special PREBENA nailer oil Rating plate information The rating plate is affixed to the rear of the magazine It contains the following information Company name and country of origi...

Page 16: ...fill material and packing box WARNING A risk of suffocation exists for children when playing with the packaging foil Never permit children to play with packaging foil Store packaging material where it...

Page 17: ...ed All pneumatic tool parts and all accessory parts must be securely attached The safety devices should not be blocked or otherwise impaired in function The spring of the safety device should not be d...

Page 18: ...h sources of compressed air at the same time In this case the compressed air in the cartridge will be consumed first Then the compressed air will be consumed from the compressed air system The permiss...

Page 19: ...connection thread of the compressed air cartridge for foreign objects and fouling Clean the connection and the connection thread if necessary Check the condition of the pneumatic tool see page 17 WARN...

Page 20: ...air cartridge Slide the compressed air cartridge into the holders 2 Screw the compressed air cartridge hand tight into the thread on the connection element 3 The manometer on the connection for the c...

Page 21: ...sure In this case immediately disconnect the compressed air cartridge from the pneumatic tool If the pointer of the manometer on the cartridge connection is in the red area then the pressure available...

Page 22: ...d with PREBENA special nailer oil A compressed air maintenance unit must be mounted on the discharges for the air line to the pneumatic tool This unit should have a filter a water separator and an oil...

Page 23: ...he compressed air hose to ensure that it is free of foreign objects and fouling and clean the connection if necessary Set the pressure regulator of the compressed air system for an operating pressure...

Page 24: ...c tool for damage before connecting Only connect the pneumatic tool to a properly functioning compressed air system Slide the quick close coupling of the compressed air hose onto the connector until i...

Page 25: ...the red area WARNING There is an explosion hazard if the maximum operating pressure is exceeded In this case immediately disconnect the compressed air hose from the pneumatic tool Filling the magazine...

Page 26: ...zine from the rear with the tips pointing forward as shown Push the nails over the magazine block 1 CAUTION A crushing hazard is posed by the spring loaded pusher Hold the pusher firmly and allow it t...

Page 27: ...forward Release the pusher when the nails are positioned on the forward stop of the magazine Repeat these steps until you have filled the magazine with the desired quantity of nails The magazine is n...

Page 28: ...wood that is at least ten centimeters thick Release the pneumatic tool see section Driving nails starting on page 34 In this process check the following characteristics Release is only executed when t...

Page 29: ...pneumatic tool from the compressed air supply if the display is in the red area Selecting the release setting You can adjust the pneumatic tool for single shot or bump fire Bump fire means that you d...

Page 30: ...rious or fatal injuries Do not point the pneumatic tool at yourself other people or animals Move the red selector switch on the discharge to the left 1 and keep it depressed The release setting is mar...

Page 31: ...ing pressure they are not driven so deep Adjust the operating pressure so that you just reach the desired depth of drive This offers the following advantages You save energy compressed air You reduce...

Page 32: ...rating pressure regulator counter clockwise The minimum operating pressure has now been set Now press the nose of the tool against a trial piece of wood that has the same characteristics as the wood t...

Page 33: ...ssure Adjusting depth of drive on the safety device You can also adjust depth of drive of the nail into the wood by adjusting the safety device To reduce the depth of drive turn the adjustment wheel o...

Page 34: ...injuries are possible due to flying particles during operation Wear protective goggles and suitable protective clothing when operating the tool Comply with applicable industrial health and safety reg...

Page 35: ...kpieces that are too hard or into other nails strong recoil is produced This can cause the pneumatic tool to slip out your grasp Depth of drive depends on the hardness and thickness of the piece of wo...

Page 36: ...will be driven into the piece of wood Release the trigger Lift the pneumatic tool off of the piece of wood Repeat these steps to drive another nail Pneumatic tool bump fire Do not use the pneumatic t...

Page 37: ...page 29 Pull the trigger all the way through WARNING Injury hazard due to recoil and inadvertent release Press the pneumatic tool firmly against the wood Place the nose of the tool on the piece of woo...

Page 38: ...Only hang the pneumatic tool on a mount that has a bearing capacity of at least 15 kg Screw a hook with M8 x 1 25 thread and a bearing capacity of at least 15 kg into the threaded connection WARNING I...

Page 39: ...ped with a lock out safety device The lock out safety device prevents you from releasing the pneumatic tool if there are less than three to four nails in the magazine If the lock out safety device has...

Page 40: ...he sealing plug into the connection thread Keep the compressed air cartridge in the supplied transport case where it will be protected from bumps and impact You can recharge the compressed air cartrid...

Page 41: ...c tool Proceed as follows for this WARNING Inadvertent release when emptying the magazine can result in severe or fatal injuries Disconnect the pneumatic tool from the compressed air supply CAUTION A...

Page 42: ...lide forward over the nails contained in the magazine until the stop 3 Push in the magazine lock and pull the nails out of the magazine from behind over the magazine lock 4 1 2 Repeat these steps unti...

Page 43: ...r unstable substrates Distances that are traversed in unusual body positions For packing perform the following steps Disconnect the pneumatic tool from the compressed air supply see page 40 Allow the...

Page 44: ...Transporting and storing the pneumatic tool 44 Place the pneumatic tool and the compressed air cartridges in the transport case as shown Close the transport case and secure the latch for the lid...

Page 45: ...om the compressed air supply for every transport Only carry the pneumatic tool by the handle Do not touch the discharge when transporting the pneumatic tool Disconnect the pneumatic tool from the comp...

Page 46: ...llows to transport the pneumatic tool over long distances Pack the pneumatic tool in the supplied transport case see page 43 Carry the transport case by the handle to the desired implementation locati...

Page 47: ...vere or fatal injuries Disconnect the pneumatic tool from the compressed air supply prior to performing maintenance work Empty the magazine prior to performing maintenance work Cleaning the housing an...

Page 48: ...brication or using the wrong lubricant can damage the pneumatic tool Only use PREBENA special nailer oil Use a compressed air supply with sufficient added oil or add lubricating oil at the compressed...

Page 49: ...supplied with the compressor Test the compressed air cartridge WARNING Explosion hazard due to untested compressed air cartridges Only use properly tested compressed air cartridges KT 3500 compressed...

Page 50: ...thorized persons Only have repairs performed by the manufacturer Possible malfunctions and the required measures are listed in the following overview Symptom Possible cause Remedy The pneumatic tool l...

Page 51: ...air audibly escapes at the safety valve for operation with the compressed air cartridge Operating pressure has been set too high or pneumatic tool is damaged Reduce operating pressure see page 31 If...

Page 52: ...see page 19 After a longer period of storage the moving parts are jammed with lubricant Clean the pneumatic tool and apply oil again see page 48 Set the maximum operating pressure Then release severa...

Page 53: ...lease several times Insufficient operating pressure Increase operating pressure see page 31 The piston with the driver does not return to start position after the driving process Notify customer servi...

Page 54: ...Types Wire diameter Length RK29 2 9 mm 50 76 mm RK31 3 1 mm 65 90 mm RKP31 3 1 mm 70 90 mm See the PREBENA product catalog for the order numbers of the different nail types Ordering additional compre...

Page 55: ...ER 350 PKT FILLMASTER 350 Spiral hose with 9 mm inside diameter 12 mm outer diameter 4 m work length extended length 7 5 m Z160 12 Compressed hose set with 9 mm inside diameter 15 mm outer diameter ex...

Page 56: ...egulations for disposal of oil Never dispose of the pneumatic tool or parts of the pneumatic tool in normal household waste containers Contact your city or community authorities to determine possibili...

Page 57: ...100 to 400 driving processes per compressed air cartridge Implementation temperatures 5 to 45 C Storage transport temperature Room temperature Vibration parameter 3 41 m s2 Noise parameters in accorda...

Page 58: ...cturer s address PREBENA Wilfried Bornemann GmbH Co KG Fastening Technology Seestr 20 26 D 63679 Schotten Telephone 49 0 60 44 96 01 0 0 Fax 49 0 60 44 96 01 80 E mail info prebena de Homepage www pre...

Page 59: ...REBENA assumes no product liability and thus there is no guarantee claim The guarantee does not extend to parts subject to wear such as O rings etc Prebena will either repair the defective part or shi...

Page 60: ...compressed air cartridge 20 manometer for operating pressure 18 24 Checking the condition external damage 17 hose line 17 safety device 17 safety fixtures 17 Checking the function 28 Cleaning heavy fo...

Page 61: ...56 F Features 12 Filling magazine 25 Function 12 G Guarantee 59 H Hanging up assembling hooks 38 pneumatic tool 38 L Left right and direction information 12 Lock out safety device 39 Long distances 46...

Page 62: ...ting 29 single shot 36 troubleshooting 50 Organizational features general text 5 safety instructions 6 P Packing 43 Pauses 38 Pneumatic tool carry 45 disposal 56 hanging up 38 lubricating 48 maintenan...

Page 63: ...out safety device 13 safety device 13 Safety instruction basic instructions 7 Safety instructions organizational features 6 positioning 8 proper use 7 Selecting the release setting 29 Short distances...

Page 64: ...rnemann GmbH Co KG Seestr 20 26 63679 Schotten Germany Tel 49 0 60 44 96 01 0 Fax 49 0 60 44 96 01 80 email info prebena com www prebena de www kartuschen tausch de Created by KONTECXT GmbH www kx dok...

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